Studer HP-COMPACT HPC 2512 User And Installation Manual Download Page 1

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STUDER INNOTEC

HP-COMPACT

User manual HP-COMPACT V3.0 E

User and installer Manual

Sine wave Inverter, Battery charger, Transfersystem

HP-COMPACT - HPC 2512
HP-COMPACT - HPC 4024
HP-COMPACT - HPC 5048

HP-COMPACT - HPC 7048

Remote control

RCC-01

Remote power sharing

RPS-01

Temperature sensor

CT-35

STUDER INNOTEC

TEL: ++41 (0)27 205 60 80

Rue des Casernes 57

FAX: ++41 (0)27 205 60 88

CH -1950 SION

E-MAIL:[email protected]

Summary of Contents for HP-COMPACT HPC 2512

Page 1: ...attery charger Transfersystem HP COMPACT HPC 2512 HP COMPACT HPC 4024 HP COMPACT HPC 5048 HP COMPACT HPC 7048 Remote control RCC 01 Remote power sharing RPS 01 Temperature sensor CT 35 STUDER INNOTEC TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 SION E MAIL info studer inno com ...

Page 2: ...NNECTION PLAN 9 3 5 CABLING 9 3 6 PRE INSTALLATION SETTINGS 10 4 CONTROL 12 4 1 DISPLAY AND CONTROL PARAMETERS 12 4 2 LIGHT EMITTING DIODES LED 12 4 3 PUSH BUTTONS 13 4 4 TURNING KNOBS 13 4 5 THE INVERTER 13 4 6 THE BATTERY CHARGER 15 4 7 THE TRANSFER SYSTEM 17 4 8 THE MULTIFUNCTIONAL CONTACT 18 4 9 THE REMOTE CONTROL 19 4 10 THE TEMPERATURE SENSOR 19 4 11 REMOTE CONTROL FOR POWER SHARING 20 5 PRO...

Page 3: ...pliances are totally carried out in our company in Sion Switzerland The warranty for these appliances is valid for uses and operating possibilities mentioned in this manual The warranty period for the HP COMPACT is 2 years 1 3 Warranty Disclaimer We do not accept any liability for any damages occurring through use manipulation wor king situation and handling which are not explicitly mentioned in t...

Page 4: ... you must switch on the HP COMPACT ON with the ON OFF switch After one minute the electronics are discharged and any work can now be safely carried out The HP COMPACT is only suitable for internal use and under no circumstances should it be subjected to snow rain or any other wet conditions By installations in motorized vehicles the HP COMPACT must be protected from water spray and any other wet c...

Page 5: ...S FET power transistors a toroidal transformer and a fast regulating system makes a robust and reliable inverter with the highest efficiency A 1 20 Watt adjustable charge de tection system allows the smallest energy consumption and ensures a long life for the bat tery 2 2 2 The transfer system HP COMPACT can be connected to an AC source For example a stand by emergency generator or the AC network ...

Page 6: ...ntrol As an option a remote control RCC 01 can be connected to HP COMPACT All operating features and displays save the adjustment levels 22 23 24 26 are available on the re mote control It is supplied with a 20m long cable This cable can be up to 40m long On the remote control output power and charging current are also displaid 2 2 5 Remote control for Power Sharing This remote control RPS 01 can ...

Page 7: ...onnection in parallel and in serie 3 Mounting and installing 3 1 Installation place The location of the HP COMPACT must be driven by the following criteria Protection from unauthorized handling Dry dust free room no condensation Never install directly over the battery and never in a cabinet together with the batteries Keep ventilation holes free In mobile installations it is important to keep the ...

Page 8: ...ection on the terminals AC INPUT AC OUTPUT must comply with the local rules All connecting cables and also the battery cables must be fixed with strain relief clamps The fuses supplied with the HPC4024 5048 and 7048 have to be installed see descrip tion in 3 4 The cable cross section for the HP 2512 4024 5048 and 7048 is resp 95 70 50 and 70 mm2 and their length must be as short as possible max 2m...

Page 9: ...ion plate with Technical data and Serial number K AC Output Connection terminal for AC output L Reserved M Hole Pass through hole for RCC 01 CT 35 and RPS 01 N Protection Thermal circuit breaker 30A 50A for HPC7048 for the Transfer system 3 5 Cabling Connecting the HP COMPACT is a very important step of the installation You must take care that all connection work is carried out in a clean and corr...

Page 10: ... mounted according to the plan below 3 6 1 2 On the battery side Caution before connecting the battery check carefully the voltage and the battery polarity with a voltmeter A polarity reverse will seriously damage the inverter for example con necting a HPC2512 to a 48V Battery Get the batteries ready for connection suitable terminals fuse on one of the connection points cable in good shape with if...

Page 11: ...ntact are max 16A 250Vac The LED 5 Contact active shows the position of them alight mind active and off mind non active The schematic view of the connections on the front show the relay in the non active mode 3 6 5 Connection to Remote control The Remote Control RCC 01 is connected in the terminal marked Remote control with a 20m long cable and a RJ11 8 connector The Remote Control can be plugged ...

Page 12: ...ger is working The battery charger is locked OFF see chap 4 6 or provisory out of order In that last case it will restart within 10 seconds OFF AC OUT AC IN Over Temp Overload ON OFF Batt Low High Contact manual AUX CONTACT 100A 150V 20W OFF 0 Contact active Program STANDBY CHARGER Charger Inverter Program Change status select CHARGER INVERTER RESET ALARM TRANSFER EQUALIZE 230V 1 4 5 21 6 2 14 23 ...

Page 13: ...Absorption time is run ning 25 POWER MONITOR Display the value of the output power in of Pnom in Inverter Mode and the charge current in Amps in Charger Mode In this mode the red LED indicates that power sharing is in use 100A 4 3 Push buttons 19 ON OFF Turning the HP COMPACT on and off Help Button for Program ming 20 RESET Alarm Signal off Help Button for Programming 21 Aux Contact Control Aux co...

Page 14: ...time or it has been working in too high sur rounding temperatures it will switch off The LED 10 Over Temp is lit and the LED 13 OFF blinks After cooling down the inverter switches back on automatically One minute before the inverter switches off for too high temperature it gives out an acoustic alarm sig nal If the Auxiliary Contact has been programmed to detect the high temperature then it synchr...

Page 15: ...recommended for the lead acid batteries in order to mix well the electrolyte fluid and to clean the lead plates Equalization mode should never be used when using Gel Batteries If the HP COMPACT is operating with a lead acid battery which is suitable for equali zation the slide switch Equalize which is on the cable connection side must be placed in the ON position In this setting every 25 charge cy...

Page 16: ... circuit breaker i e 6A before the HP COMPACT then you set this value on the turning knobs 26 i e 6A This adjustment can be done remotely with the optional RPS 01 see section 3 6 7 In that case the smallest values will be taken into account 4 6 4 Charging current The maximum charging current for the battery can be adjusted with the Turning Knob 22 CHARGER The charging current of the battery should...

Page 17: ...est adjusted value set by the Turning Knob 23 TRANS FER and the frequency is between 44Hz and 65Hz this voltage is switched directly to the battery charger and to the output AC OUT The LED 7 TRANSFER is lit The inverter is switched off and the battery charger switched on This process is automatic unless the charger mode or the transfer mode is disabled see Chap 5 5 The maximum current of the Trans...

Page 18: ...tor i e start of a vacuum cleaner etc has the effect of decreasing the voltage for a short time As in such cases the transfer to the Inverter is not desired the transfer system can be programmed with a delay When the slide switch Transfer delay is in the On position the transfer to the inverter takes place with a delay of 5 seconds If the voltage falls below 100Vac the transfer takes place without...

Page 19: ...t max 0 5A which is independent from the Auxiliary Contact of the HP COMPACT This con tact is active in case of an alarm of the HP COMPACT The Control Input is connected in parallel to the ON OFF push button The HP COMPACT can be switched on or off through this input with an impulse button or an impulse contact Order Number for Remote Control RCC 01 Dimensions H x B x T 111 5 x 136 5 x 25mm Cautio...

Page 20: ...s means that the connected generator will be over loaded or that the circuit breaker before the HP COMPACT will break 5 Programming 5 1 Standard setting The HP COMPACT is delivered with the following default setting 5 1 1 Battery voltage Low voltage 11 6V 23 2V 46 4V Float Charge 13 5V 27 0V 54 0V End of Charge Voltage 14 4V 28 8V 57 6V Equalization 15 3V 30 6V 61 2V Absorption Time 2 Hours 5 1 2 ...

Page 21: ...d LED s show the function set Low voltage LED 13 ON OFF Float charge LED 12 Batt Low high Absorption End of charge LED11 Overload Equalization LED 10 Overtemp Absorption Time LED 10 11 12 13 altogether With the Push Button 19 Change status set the desired parameter voltage or time to modify LED 14 15 16 17 18 Push Button 19 Change status to set the desired value according to the table 5 3 1 If des...

Page 22: ...wing requirements If you have to start an emergency back up supply with a battery having a certain residual capacity then two battery levels must be programmed The first i e Battery 25 LED 17 for the starting or activating the Auxiliary Contact and the second i e Battery 100 LED15 for stopping or disabling the Auxiliary Contact Programmed like this the Auxiliary Contact works with the lowest set c...

Page 23: ...ontact The Auxiliary Contact can be operated at any time with the Push Button 21 AUX CON TACT The LED 6 Contact manual lights up as information that the Contact is manually operated and LED 5 Contact active lights up when the Contact is active By pushing the Push Button 21 a second time the Contact is disabled By pushing it the third time auto matic functions are restored 5 5 Disabling some of the...

Page 24: ...itch function is enabled in input voltage and frequency is OK 6 Installation Maintenance Apart from the periodic controls mentioned for the connections the HP COMPACT does need any maintenance Keep the appliance clean and from time to time wipe it clean with a damp cloth 7 EC Compliance Hereby we state that the products described in this user manual comply with the following standards EN50081 I II...

Page 25: ... 50 A Maximum input voltage 265 Vac Minimum input voltage Adjustable threshold from 150 to 230 Vac Input frequency 45 65 Hz Power Factor Correction PFC EN 61000 3 2 Battery control thresholds and times adjustable by the user Absorption time 0 4h End charge cycle voltage 14 4 V 28 8 V 57 6 V 57 6 V Floating voltage 13 6 V 27 2 V 54 4 V 54 4 V Equalisation voltage 15 6 V 31 2 V 62 4 V 62 4 V Deep di...

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