12 Operating Instructions: DTP05(-Ex)
Section IV
–
Unit Maintenance, Troubleshooting and Consumables
Maintenance Checklist
The following servicing checklist indicates the operations to be performed and the respective
intervals to be observed. Maintenance intervals are defined as:
W = Every 50 service hours, at least weekly
A = Every 1000 service hours, at least annually
● = Standard m
aintenance interval
During the run-in period
–
after approx. 100 service hours
–
the owner must check the wheel
nuts/bolts and re-tighten if necessary.
NOTE:
Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 –
Correct
Use
and Application’ for more information.
NOTE:
Maintenance must only be performed by a suitably competent individual as decided
by the company the equipment is intended for use with. All electrical maintenance must only
be performed by qualified personnel.
Weekly
Annually
Brakes and Toggle
Test brakes and adjust if applicable/necessary
●
●
Check side-shift toggle grips cross beam (DTP04 only)
●
●
Chassis and Superstructure
Inspect labels are legible and complete
●
●
Inspect all components for wear and damage
●
Check chassis and fixing connections for damage
●
Check guarding for damage and visibility, replace if
necessary (see ‘Consumables’ for instructions)
●
●
If the unit is ATEX rated ensure that the earthing chains are in
contact with the floor and that the wheels are clean and free
from dirt and grime
●
●
Check unit for any damaged painted surfaces, touch up, if
necessary, with approved touch up paint
●
●
Hydraulic Operations
Test hydraulic lift and lower function for correct operation
●
●
Check hydraulic oil level via sight glass, top up if below half
sight glass
●
Inspect hydraulic seals for damage and leaks
●
Replace hydraulic oil
(see ‘Consumables’ for instructions)
●
Check hydraulic oil for condensed water, replace if necessary
(see ‘Consumables’ for oil type and instructions)
●
