A
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T
To
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d::
•
#1 Phillips screwdriver
•
Small regular screwdriver
•
5/32” Allen wrench
•
OG2 grease (M0027)
P
Prro
occe
ed
du
urre
e::
1. Remove the top half of the siderail upper plastic cover. See
Upper plastic cover replacement for endrails or siderails with
(page 48) or
Upper plastic cover replacement for endrails or siderails with fixed access doors
2. Remove the access door. See
3. Remove the colored label affixed to the outside of the lower cover of the access door.
4. Using a #1 Phillips screwdriver, remove the four screws (O) that secure the bottom half of the lower cover (P) to the top
half of the lower cover (Y) (Figure 32). Save the screws.
5. Insert a small regular screwdriver between the two halves of the lower cover. Separate the two halves. Use caution to
avoid scratching the covers or damaging the snap pins. Remove and save the bottom half of the access door lower
cover.
6. Using a 5/32” Allen wrench, remove the two Allen screws (A) that secure the top half of the lower hinge mechanism (I) to
the siderail lower structural member (Figure 32). Discard the halves of the lower hinge mechanism.
7. Remove the colored label affixed to the outside of the upper cover of the access door.
8. Using a #1 Phillips screwdriver, remove the four screws (M) that secure the top half of the upper cover (N) to the bottom
half of the upper cover (W) (Figure 32). Save the screws.
9. Insert a small regular screwdriver between the two halves of the upper cover. Separate the two halves. Use caution to
avoid scratching the covers or damaging the snap pins. Remove and save the top half of the access door upper cover.
10. Using a 5/32” Allen wrench, remove the two Allen screws (U) that secure the bottom half of the upper hinge mechanism
(G) to the siderail upper structural member (Figure 32). Save the screws.
11. Using a 5/32” Allen wrench, remove the two Allen screws (Q) that secure the spacer (R) and the top half of the upper
hinge mechanism (H) to the siderail upper structural member (S) (Figure 32). Discard the upper hinge mechanism. Save
the spacer and screws.
N
No
otte
e -- Apply OG2 grease to the new hinges before installation.
12. Reverse steps to reinstall.
13. Verify proper operation before you return the product to service.
A
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elle
ea
asse
e kkn
no
ob
b rre
ep
plla
acce
em
me
en
ntt
T
To
oo
ollss rre
eq
qu
uiirre
ed
d::
•
#2 Phillips screwdriver
P
Prro
occe
ed
du
urre
e::
1. Raise the siderail that needs repair to the highest position.
2. Apply the brakes.
3. Open the access door that needs repair.
4. Using a #2 Phillips screwdriver, remove the two screws (E) that hold the release knob (F) together (Figure 32). Discard
the release knob. Save the screws.
5. Reverse steps to reinstall.
6. Verify proper operation before you return the product to service.
EN
54
1900-009-002 Rev AA.6