Stryker AIR+ 2863 Maintenance Manual Download Page 3

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Summary of safety precautions ................................................................................................................................2

Introduction for service

.............................................................................................................................................3

Expected service life ...............................................................................................................................................3
Contact information .................................................................................................................................................3
Serial number location.............................................................................................................................................3

Service

......................................................................................................................................................................4

Preventive maintenance

.........................................................................................................................................16

Testing functionality

................................................................................................................................................17

Troubleshooting

......................................................................................................................................................18

Software version location

.......................................................................................................................................19

Replacement parts

..................................................................................................................................................20

Support surface hose assembly - 2863-007-006

...................................................................................................21

Bumper pack - 2874-007-020

.................................................................................................................................22

Air filter guard - 2874-007-027

................................................................................................................................23

HEPA filter - 2874-007-026

.....................................................................................................................................24

Pump housing rubber foot assembly - 2874-007-022

............................................................................................25

Handle assembly - 2874-007-031

..........................................................................................................................26

Hook assembly - 2874-007-019

.............................................................................................................................27

Pump housing assembly - 2863-007-001

...............................................................................................................28

Side fitting service part - 2863-007-009

..................................................................................................................29

Membrane keypad assembly - 2863-007-002

........................................................................................................30

Compressor assembly - 2863-007-003

..................................................................................................................31

Power supply assembly - 2874-007-024

................................................................................................................32

Power inlet - 2874-007-032

....................................................................................................................................33

PCBA assembly - 2863-007-004

............................................................................................................................34

Muffler - 2863-007-005

...........................................................................................................................................35

EMC information

.....................................................................................................................................................36

Recycling passport

.................................................................................................................................................40

553M104003 ........................................................................................................................................................40

2874-007-001

.........................................................................................................................................................41

2874-007-002

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2863-009-002 Rev AA.1

Summary of Contents for AIR+ 2863

Page 1: ...A AI IR R P Pu um mp p M Ma aiin nt te en na an nc ce e M Ma an nu ua all 2863 EN 2863 009 002 Rev AA 1 2022 06 ...

Page 2: ......

Page 3: ...3 Pump replacement 14 Muffler replacement 14 Preventive maintenance 16 Testing functionality 17 Troubleshooting 18 Software version location 19 Replacement parts 20 Support surface hose assembly 2863 007 006 21 Bumper pack 2874 007 020 22 Air filter guard 2874 007 027 23 HEPA filter 2874 007 026 24 Pump housing rubber foot assembly 2874 007 022 25 Handle assembly 2874 007 031 26 Hook assembly 2874...

Page 4: ...y p pr re ec ca au ut tiio on ns s Always read and strictly follow the warnings and cautions listed on this page Service only by qualified personnel W WA AR RN NI IN NG G Do not modify or change this device Service should only be completed by qualified personnel Failure could result in injury and void your warranty The use of accessories transducers and cables other than those specified or provide...

Page 5: ...mp has a 5 year expected service life under normal use conditions and with appropriate periodic maintenance C Co on nt ta ac ct t iin nf fo or rm ma at tiio on n Contact Stryker Customer Service or Technical Support at 1 800 327 0770 Stryker Medical 3800 E Centre Avenue Portage MI 49002 USA To view your operations or maintenance manual online see https techweb stryker com Have the serial number A ...

Page 6: ...e cover N No ot te e If you need to check a fuse use a digital multimeter 5 Remove and discard the fuse 6 Reverse steps to reinstall 7 Verify proper operation before you return the product to service B Bu um mp pe er r r re ep plla ac ce em me en nt t T To oo olls s r re eq qu uiir re ed d Small slotted screwdriver G Go oo of f O Of ff f Household Heavy Duty Remover P Pr ro oc ce ed du ur re e 1 U...

Page 7: ... ed du ur re e 1 Unplug the power cord from the wall outlet 2 Unplug the support surface tubing from the pump 3 Place the pump face down on a work surface 4 Using a T20 Torx driver remove the six screws that secure the back pump housing to the front pump housing Save the screws 5 Using two hands rotate the pump assembly to the right so the front is on your left 6 Separate the front and back pump h...

Page 8: ...rk surface 4 Using a T20 Torx driver remove the screw A washer B and flex grip C that secure the filter access door D to the cover Figure 2 Save the screw washer and flex grip C D E A B F Fiig gu ur re e 2 2 F Fiillt te er r 5 Remove and save the filter access door D 6 Remove and discard the filter E 7 Install the new filter E 8 Reverse steps 1 5 to reinstall 9 Insert the power cord under the powe...

Page 9: ... r c co or rd d s se ec cu ur re e 12 Verify proper operation before you return the product to service F Flle ex x g gr riip p r re ep plla ac ce em me en nt t T To oo olls s r re eq qu uiir re ed d T20 Torx driver P Pr ro oc ce ed du ur re e 1 Unplug the power cord from the wall outlet 2 Unplug the support surface hose from the pump 3 Place the pump face down on a work surface 2863 009 002 Rev AA...

Page 10: ...install the supplied delta screw C 0023 162 000 flat washer D 2941 007 002 and power cord retention flex grip E 2941 007 004 to secure the filter access door B to the back cover Figure 6 C D E B F Fiig gu ur re e 6 6 I In ns st ta allll t th he e p pu um mp p p po ow we er r c co or rd d p p c clla am mp p 6 Insert the power cord under the power cord retention flex grip F Figure 7 EN 8 2863 009 00...

Page 11: ... cu ur re e 9 Plug the pump back into the wall outlet 10 Verify proper operation before you return the product to service T Tr ra an ns sp po or rt t h ha an nd dlle e r re ep plla ac ce em me en nt t T To oo olls s r re eq qu uiir re ed d T20 Torx driver 2 Phillips screwdriver P Pr ro oc ce ed du ur re e 1 Unplug the power cord from the wall outlet 2 Unplug the support surface tubing from the pum...

Page 12: ...sing a pick remove and discard the information label on the hook assembly 5 Using a stubby 2 Phillips remove the screw under the label removed in step 4 that secure the hook assembly to the back pump housing 6 Using a T20 Torx driver remove the six screws that secure the back pump housing to the front pump housing Save the screws 7 Using two hands rotate the pump assembly to the right so the front...

Page 13: ... secure the board to the screen Save the screws 10 Remove the PCB assembly 11 Grasp the air hose and pull out from the support surface hose connector to detach the hose from the connector 12 Remove and discard the front pump housing 13 Reverse the steps to reinstall 14 Run and pass the Testing functionality page 17 15 Verify proper operation before you return the product to service P Pu um mp p h ...

Page 14: ... reinstall Power supply assembly 2874 007 024 page 32 12 Run and pass the Testing functionality page 17 13 Verify proper operation before you return the product to service P Po ow we er r iin nlle et t r re ep plla ac ce em me en nt t T To oo olls s r re eq qu uiir re ed d T20 Torx driver Slotted screwdriver P Pr ro oc ce ed du ur re e 1 Unplug the power cord from the wall outlet 2 Unplug the supp...

Page 15: ...mbly 12 Reverse the steps to reinstall PCBA assembly 2863 007 004 page 34 13 Verify proper operation before you return the product to service K Ke ey yp pa ad d m me em mb br ra an ne e r re ep plla ac ce em me en nt t T To oo olls s r re eq qu uiir re ed d T20 Torx driver 2 Phillips screwdriver Pick P Pr ro oc ce ed du ur re e 1 Unplug the power cord from the wall outlet 2 Unplug the support surf...

Page 16: ...ecure the pump power cable to the rest of the cables C CA AU UT TI IO ON N Always use a grounded static strap to prevent static coming into contact with the PCB assembly N No ot te e Use care when you cut the zip ties that you do not cut or damage the cables Replace the zip ties when you reinstall 9 Unplug the pump power cable from the PCB assembly 10 Using a 2 Phillips screwdriver remove the scre...

Page 17: ...parate the front and back pump housing Place the back pump housing down on the work surface 7 Grasp the inlet hose and remove it from the muffler repeat for the outlet hose 8 Using a 2 Phillips screwdriver remove the two mounting screws that secure the muffler to the back support plate Save the screws 9 Reverse the steps to reinstall Muffler 2863 007 005 page 35 10 Verify proper operation before y...

Page 18: ...yker Medical products You may need to perform preventive maintenance checks more often based on your level of product usage Service only by qualified personnel N No ot te e Consult your local regulations to dispose of electronic equipment Inspect the following items All fasteners are secure Pump housing or components hose power cords or case for cracks holes or damaged Bed frame pump hooks are not...

Page 19: ...eria Button is tactile and toggles to SPR Plus mode SPR Plus button lights Up Down buttons light 4 Press the Up Down buttons Continue to press the Up Down buttons to test the pressure mmHg value settings Acceptance criteria The mmHg pressure value settings light up Button is tactile and increases the mmHg pressure value setting to the maximum value then sequences to the lowest value 5 Press the Is...

Page 20: ...PLUS mmHg 30 27 24 21 18 Lock is ON Press and hold the lock button for 2 seconds to turn lock OFF Alarm icon is ON IsoFlex SPR LAL PLUS mmHg 30 27 24 21 18 Pressure alert 1 Check air hose for kink 2 Check the hose for connection Mode selected does not match the connected product For example if you selected S SP PR Rp pllu us s mode but you are connected to an I Is so oF Flle ex x LAL support surfa...

Page 21: ...o oc ca at tiio on n You can find the software version B on the circuit board Figure 9 B F Fiig gu ur re e 9 9 S So of ft tw wa ar re e v ve er rs siio on n llo oc ca at tiio on n o on n c ciir rc cu uiit t b bo oa ar rd d 2863 009 002 Rev AA 1 19 EN ...

Page 22: ...hase Call Stryker Customer Service 1 800 327 0770 for availability and pricing P Pa ar rt t N Nu um mb be er r Power cord type B 1 meter 2874 007 001 Power cord type B 5 meter 2874 007 002 Internal hose lengths 2863 007 007 Wire harness 2874 007 035 Fuse 2874 007 021 EN 20 2863 009 002 Rev AA 1 ...

Page 23: ...S Su up pp po or rt t s su ur rf fa ac ce e h ho os se e a as ss se em mb blly y 2 28 86 63 3 0 00 07 7 0 00 06 6 Rev AA Reference only 2863 009 002 Rev AA 1 21 EN ...

Page 24: ...4 4 0 00 07 7 0 02 20 0 Rev AB Reference only A C B I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 517M104004 Bumper bottom left 1 B 517M104005 Bumper bottom right 1 C 517M104006 Bumper top 1 EN 22 2863 009 002 Rev AA 1 ...

Page 25: ...gu ua ar rd d 2 28 87 74 4 0 00 07 7 0 02 27 7 Rev AA Reference only A B I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 511M104015 Molded air filter guard 1 B 521M064029 Screw 1 2863 009 002 Rev AA 1 23 EN ...

Page 26: ... EP PA A f fiillt te er r 2 28 87 74 4 0 00 07 7 0 02 26 6 Rev AA Reference only A I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 517M104015 HEPA filter 1 EN 24 2863 009 002 Rev AA 1 ...

Page 27: ...f fo oo ot t a as ss se em mb blly y 2 28 87 74 4 0 00 07 7 0 02 22 2 Rev AB Reference only A B I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 517M104001 Molded rubber foot 1 B 521096N01 Nut fasteners 6 2863 009 002 Rev AA 1 25 EN ...

Page 28: ...mb blly y 2 28 87 74 4 0 00 07 7 0 03 31 1 Rev AB Reference only A B I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 511M104017 Molded handle 1 B 521M064005 Phillips pan head screw 4 EN 26 2863 009 002 Rev AA 1 ...

Page 29: ...N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 515M064013 Hook 2 B 515M064014 Hook stopper 2 C 511M064104 Hook clutch gear A 2 D 511M064105 Hook clutch gear B 2 E 523M064001 Hook spring 2 F 511M104016 Hook back cover 1 G 521M064005 Internal screw 7 H 622M104003 Label hook back cover 1 2863 009 002 Rev AA 1 27 EN ...

Page 30: ...P Pu um mp p h ho ou us siin ng g a as ss se em mb blly y 2 28 86 63 3 0 00 07 7 0 00 01 1 Rev AA Reference only EN 28 2863 009 002 Rev AA 1 ...

Page 31: ...S Siid de e f fiit tt tiin ng g s se er rv viic ce e p pa ar rt t 2 28 86 63 3 0 00 07 7 0 00 09 9 Rev AA Reference only 2863 009 002 Rev AA 1 29 EN ...

Page 32: ...M Me em mb br ra an ne e k ke ey yp pa ad d a as ss se em mb blly y 2 28 86 63 3 0 00 07 7 0 00 02 2 Rev AA Reference only A EN 30 2863 009 002 Rev AA 1 ...

Page 33: ...2 28 86 63 3 0 00 07 7 0 00 03 3 Rev AA Reference only B A I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 2863 007 003 Compressor subassembly 1 B 521M064026 Screw 4 C 511M092013 Nylon wire tie not shown 6 2863 009 002 Rev AA 1 31 EN ...

Page 34: ...rence only A B C D I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 521096B07 Mounting screw 4 B 521M064024 Isolation paper 1 C 553M104003 Power supply 1 D 521M064050 Screw gasket 8 E 555M064028 Cable not shown 1 F 511M092013 Cable nylon tie not shown 4 EN 32 2863 009 002 Rev AA 1 ...

Page 35: ...e er r iin nlle et t 2 28 87 74 4 0 00 07 7 0 03 32 2 Rev AA Reference only I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 4M01M104086 IEC power inlet socket 1 2863 009 002 Rev AA 1 33 EN ...

Page 36: ...7 7 0 00 04 4 Rev AB Reference only A B C I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 511M104013 reference only PCBA subassembly 1 B 521096S05 Screw 4 521M064051 Screw 5 C 511M104013 Molded PCB holder 1 EN 34 2863 009 002 Rev AA 1 ...

Page 37: ...r r 2 28 86 63 3 0 00 07 7 0 00 05 5 Rev AB Reference only B A I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 521M064025 Screw 2 B Reference only Muffler subassembly 1 2863 009 002 Rev AA 1 35 EN ...

Page 38: ...y interference in nearby electronic equipment RF Emissions CISPR 11 Class A The 2863 A AI IR R pump is suitable for use in all establishments other than domestic and those directly connected to the public low voltage power supply network that supplies buildings used for domestic purposes Harmonic Emissions IEC 61000 3 2 Class A Voltage Fluctuations Flicker Emissions IEC 61000 3 3 Complies W WA AR ...

Page 39: ... and people G Gu uiid da an nc ce e a an nd d m ma an nu uf fa ac ct tu ur re er r s s d de ec clla ar ra at tiio on n e elle ec ct tr ro om ma ag gn ne et tiic c iim mm mu un niit ty y The 2863 A AI IR R pump is suitable for use in the electromagnetic environment specified below The customer or the user of the 2863 A AI IR R pump should assure that it is used in such an environment I Im mm mu un ...

Page 40: ...UT for 1 cycle 70 UT 30 dip in UT for 25 30 cycles 0 UT for 250 300 cycles Main power quality should be that of a typical commercial or hospital environment If the user of the 2863 A AI IR R pump requires continued operation during power main interruptions it is recommended that the device be powered from an uninterrupted power supply or a battery Power frequency 50 60 Hz magnetic field IEC 61000 ...

Page 41: ... These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people The ISM Industrial Scientific and Medical bands between 0 15 MHz and 80 MHz are 6 765 MHz to 6 795 MHz 13 553 MHz to 13 567 MHz 26 957 MHz to 27 283 MHz and 40 66 MHz to 40 70 MHz aField strengths from fixed transmitters such as base stations for...

Page 42: ... ec cy yc clla ab blle e p pa ar rt t n nu um mb be er r M Ma at te er riia all c co od de e I Im mp po or rt ta an nt t iin nf fo or rm ma at tiio on n Q Qu ua an nt tiit ty y A 553M104003 Circuit board with surface 10cm2 SMPS power supply 1 Capacitors 25mm in height or diameter EN 40 2863 009 002 Rev AA 1 ...

Page 43: ... cy yc clla ab blle e p pa ar rt t n nu um mb be er r M Ma at te er riia all c co od de e I Im mp po or rt ta an nt t iin nf fo or rm ma at tiio on n Q Qu ua an nt tiit ty y Shown 511M064098 External cable Power cord type B 1 meter 1 2863 009 002 Rev AA 1 41 EN ...

Page 44: ... cy yc clla ab blle e p pa ar rt t n nu um mb be er r M Ma at te er riia all c co od de e I Im mp po or rt ta an nt t iin nf fo or rm ma at tiio on n Q Qu ua an nt tiit ty y Shown 511M064099 External cable Power cord type B 5 meter 1 EN 42 2863 009 002 Rev AA 1 ...

Page 45: ......

Page 46: ...Stryker Medical 3800 E Centre Avenue Portage MI 49002 USA 2863 009 002 Rev AA 1 WCR AC 2 2022 06 ...

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