Struck Magnatrac RS1000 Page 111 Attachment Assembly Instructions Download

Page: 111 / 117

BM111

Parts & Fasteners List

Stone Boat Kit

SB18

001690sfp

Washer, large, oversized

(2)

001748

Angle

(1)

001749

Strip

(1)

MAT-49

Chain, #49 [10 ft.]

(1)

3/8-16x1-1/4 Carriage Bolt

(7)

7/16 Flat Washer

(6)

3/8-16 Spin Lock Nut

(7)

[48 x 96 x 3/4 Sheet of “outdoor grade” of Plywood required... provided locally]

STEP 1.

Make two assemblies of a #ZZ Bolt into a #BC

Washer... insert one assembly into each end of #Mat-49 Chain.

STEP 2.

Insert ZZ Bolt of each Chain end into 3/8” hole in

un-

derside front lip

on right & left ends of #1748 Angle. Secure on

reverse side with #1690 Washer and #JJ Nut... tighten... see

Photos below

left & center.

STEP 3.

Locate a 48 x 96 3/4 sheet of “outdoor grade” ply-

wood over

top side

rear edge

of #1748 Angle. Using #1749

Strip as a template, locate five (5) 3/8” holes in forward edge

of Plywood such that in final assembly you’ve provided a 1/2”

Plywood “overhang”... see Photos next page.

TOPSIDE VIEW

UNDERSIDE VIEW

MAT-49

ZZ Bolts

& JJ Nuts

ZZ Bolt

& JJ Nut

ZZ Bolt

& JJ Nut

ZZ Bolt

1690

1749

Washer

1748

UNDERSIDE

VIEW

MAT-49

Summary of Contents for Magnatrac RS1000

Page 1: ...BM45 HRH35 Hydraulic Rear Hitch Kit BM48 PP35 Power Pack Kit BM51 FW15 Front Counterweight Kit BM63 AM39 Angle Mount Kit BM65 ROPS20 Roll over Protective Structure Kit BM67 D1060 UG Backhoe Kits BM71...

Page 2: ...ee different views of particular parts you are presently assembling D As many of the components you will be working with are awkward and occasionally heavy it s a good idea to have a helper available...

Page 3: ...elow Mud Scrapers have been turned upside down in Photo to give clarity to your assembly When you install your Mud Scrapers on your Magnatrac keep one assembled as you install the other the as sembled...

Page 4: ...e the 1740L Left Mud Scraper you assem bled above Following Photo at right rotate and reassemble your Left Mud Scraper Two T Bolts are inserted into 5 16 holes on right side of Scraper fol lowed by ap...

Page 5: ...Nuts 1740L Left Mud Scraper Assembly 1740R Right Mud Scraper Assembly 1691 Expander 1691 Expander NOTE To mount your 1665 Handle from your MFH15 Front Hitch while using your Mud Scrapers make this fo...

Page 6: ...pin Lock Nut 2 V 3 8 16x1 1 2 Carriage Bolt 2 AB 3 8 16 Dot Lock Nut 2 AC 3 8 16x1 Carriage Bolt 3 AD 3 8 16x1 1 2 Bolt 1 AO 3 8 16x2 1 2 Carriage Bolt 2 JJ 3 8 16 Spin Lock Nut 4 ZZ 3 8 16x1 1 4 Carr...

Page 7: ...the assembler from having to deal with very strong Spring forces STEP 1 Using M Bolts mount a 1661 Plate to the lower front outside corner of the Right and Left Body Walls Secure inside Body with HH...

Page 8: ...rely NOTE When assembled the forward end of 1666 Linkage should curve downward see Photo next page STEP 5 Spread ends of two 1906 Cotter Pins and insert each into a loop on ends of 1811 Spring close C...

Page 9: ...8 square holes on inside face of 1694 Front Hitch arm Slip 2207 Bushings over end of upper lower AC Bolts secure with KK Nut tighten Slip 2207 Bushing 1667 Arm Latch over end of upper ZZ Bolt secure w...

Page 10: ...1670 Pin For DB44 Dozer Blade use Slip 1 2203 Spring over each end of 1670 Pin Secure each end with AG Bolt RR Washer second RR Washer and secure with OO Nut tighten see Photo below STEP 12 From unde...

Page 11: ...e in rear of Right Fender Insert I Bolt in mating 1 4 holes and secure below with NN Nut finger tight see Photos at upper lower right NOTE For Safety with 1654 Latch Plate in above position your Sprin...

Page 12: ...nstall it per the instructions onto your previously in stalled DB44 Dozer Blade STEP 19 Remove I Bolt NN Nut at rear of 1654 Latch Plate see inset Photo at right Simultaneously while pushing forward o...

Page 13: ...d secure by rotating upper 1667 Arm Latch rearward into a locked position Tighten KK Nut see Photo below and next page Lower Stud Lower Stud Upper Stud KK Nut rotate Arm Latch 1666 1666 Lift linkage f...

Page 14: ...i tion Handle should be behind rear tab of 1654 Latch Plate see Photo at right 1665 Handle rear tab 1654 Latch Plate Lower Stud KK Nut NOTE The MFH15 Manual Front Hitch has 2 different height settings...

Page 15: ...ghten NOTE top loop and foot of 4140 Loop face outwardly OPERATING NOTE The 4140 Loop provides a firm support for the 2232 Handle when you want the Bucket Mouth up and out of the way to do Blade work...

Page 16: ...Kit DB44 4118 4119 4121 4120 004118 Blade 42 wide 1 004119 Edge 42 wide 1 004120 Bottom Blade Mount 1 004121 Top Blade Mount 1 R 5 16 18x1 Spin Lock Bolt 8 HH 5 16 18 Spin Lock Nut 8 Parts Fastener Li...

Page 17: ...see Photo at right STEP 3 Insert three 3 R Bolts into remaining three 5 16 holes in front face of 4118 Blade Behind Blade slip the three mating 5 16 slotted holes of top edge of 4121 Top Blade Mount o...

Page 18: ...Blade Kit SB60 4164 4165 4171 4170 004164 Blade 60 wide 1 004165 Edge 60 wide 1 004170 Bottom Blade Mount 1 004171 Top Blade Mount 1 R 5 16 18x1 Spin Lock Bolt 10 HH 5 16 18 Spin Lock Nut 10 Parts Fas...

Page 19: ...see Photo at right STEP 3 Insert three 3 R Bolts into remaining three 5 16 holes in front face of 4164 Blade Behind Blade slip the three mating 5 16 slotted holes of top edge of 4121 Top Blade Mount o...

Page 20: ...oop 1 E 1 4 20x3 4 Bolt 2 OO 1 4 20 Nylon Lock Nut 2 M 5 16 18x3 4 Carriage Bolt 5 R 5 16 18x1 Spin Lock Bolt 12 HH 5 16 18 Spin Lock Nut 17 AL 3 8 16x1 Bolt 2 KK 3 8 16 Nylon Lock Nut 2 4104 Side Ass...

Page 21: ...5 16 holes at ends of each Wall with mating 5 16 holes in left right edges of 4105 Bucket Bottom From outside Insert R Bolt into each set of aligned 5 16 holes above secure inside with HH Nuts tighten...

Page 22: ...right front of 4118 Blade Insert R Bolt into each pair of mating holes and secure behind with HH Nuts check Photo at right note top 5 16 hole is not used STEP 5 Rotate both 4107 Locks rearward Lower...

Page 23: ...wall of the 4140 Side Assembly with AL Bolts and KK Nuts Its orientation and angle should be adjusted so that the operator can easily reach and manipulate it Photos at right show a typical installatio...

Page 24: ...6 AD 3 8 16x1 1 2 Bolt 2 TT 3 8 Washer 6 JJ 3 8 16 Spin Lock Nut 6 KK 3 8 16 Nylon Lock Nut 2 AE 1 2 13x1 1 4 Bolt 2 AF 1 2 13x4 1 2 Bolt 2 II 1 2 13 Dot Lock Nut 2 MM 1 2 13 Spin Lock Nut 2 VV 1 2 W...

Page 25: ...nel NOTE Use the lower 1 2 holes in 1693 Bail to start with the other set of 1 2 holes will be useful with any after market attachments you use in the fu ture From outside insert an AE Bolt into each...

Page 26: ...Washer and then into top 3 8 hole of 4131 Link secure with KK Nut leave loose In a similar manner Slip second AD Bolt into TT Washer and then into lower 3 8 hole in outside face of 4131 Link On rever...

Page 27: ...ubricate the inside of your 2255 Hand Grip and slip it over forward end of 4132 Handle slide it down as far as it will go CAUTION Be Aware that the 2253 Springs can force the 4132 Handle forward rapid...

Page 28: ...1 AJ 1 2 13x1 1 2 Spin Lock Bolt 4 AK 1 2 13 Spin Lock Nut 4 143 143 4110 5 8 hole top bottom Note Item is recomended for the MRH35 Manual Rear Hitch TR23 Tripple Rip per can be used on the MRH35 Manu...

Page 29: ...at right STEP 2 Slip 4110 Channel around 1693 Bail channel align 5 8 holes in 4110 Channel with mating tube in Bail channel Insert 126 Pin into this mating tube and 5 8 holes Adjust AI bolts to allow...

Page 30: ...s able to be mounted in a low position 5 1 2 above ground level or a high position 9 1 2 above ground level STEP 1 Locate the pattern of Four 4 3 8 holes in 2330 Drawbar with mating pattern of four 4...

Page 31: ...on top of Track Plates where you can easily tighten Nuts from below STEP 1 Align the three 3 3 8 holes in a 1161 Grouser over the mat ing three 3 3 8 holes in mating Track Plate From above insert a Q...

Page 32: ...top of Track Plates where you can easily tighten Nuts from below STEP 1 Align the three 3 3 8 holes in a 1705 Grouser Plate over the mating three 3 3 8 holes in mating Track Plate From above insert a...

Page 33: ...three 3 3 8 holes in 1642 Rubber Shoe with mating three 3 3 8 holes in 1641 Chan nel and then with the mating three 3 3 8 holes in Track Plate From above insert a N Bolt into each series of mated 3 8...

Page 34: ...see Photo at right and below STEP 2 From above insert AF Bolt into each set of mating 1 2 holes secure below with AK Nuts tighten see Photo below NOTE After mounting your Class 2 Attach ment to the tu...

Page 35: ...oth sets of mating 1 2 holes secure below with AK Nuts tighten see Photo at right Attaching optional LW228 Log Crane Drawbar Assembly STEP 1 Align the pattern of four 4 3 8 holes in LW228 Log Crane Dr...

Page 36: ...r 4 3 8 holes in LW228 Log Crane Drawbar Assembly with mating 3 8 holes in rear of Body STEP 2 Secure outside with four 4 AH Bolts and inside Body with four 4 AJ Nuts tighten see Photo above NOTE Hole...

Page 37: ...ch manufacturer Optional LW16 Manual Winch Kit LW228 Log Crane Drawbar Assembly 160 Hand Winch 161 Cable Hook NOTE If you are mounting an Electric Winch to your LW228 Log Crane Drawbar As sembly use t...

Page 38: ...ock Nut 2 MM 1 2 13 Spin Lock Nut 8 AH 3 8 16x1 Spin Lock Bolt 2 AN 1 2 13x1 Spin Lock Bolt 8 2260 2261 2261 2262 2264 2264 2263 Note Item is to be used as a rake not a ripper For ripping applications...

Page 39: ...ee Photo at right STEP 2 Slip 2260 Yoke around 1693 Bail channel align 5 8 holes in 4110 Channel with mating tube in Bail channel Insert 126 Pin into this mating tube and 5 8 holes Adjust AI bolts to...

Page 40: ...From outside insert AN Bolts into each of the eight 8 aligned pairs of 1 2 slots secure inside with MM Nuts STEP 5 Square your assembly so that it s top edges are basically all in the same plane then...

Page 41: ...in 2263 Angle with mating top two 3 8 holes in 2262 Channel Secure with AH Bolts and JJ Nuts tighten see Photo at right NOTE All the bolt connections of your Rake Kit are done utilizing slots This fe...

Page 42: ...mbly 1 R 5 16 18x1 Spin Lock Bolt 2 HH 5 16 18 Spin Lock Nut 2 STEP 1 Remove 4119 Edge from Dozer Blade Assembly save 4120 Bottom Blade Mount R Bolts and HH Nuts for reassembly later see Photo below a...

Page 43: ...s STEP 3 Replace 4120 Bottom Blade Mount by sliping its three 3 3 8 holes onto the three 3 protruding Bolts in center of Dozer Blade Assembly Secure all five 5 R Bolts in lower edge of Blade Assembly...

Page 44: ...BM44 Box Scraper Dozer Blade Notice angle is in front of the blade...

Page 45: ...Lock Nut 2 5 16 18x1 1 2 Bolt 2 Kit Assembly Note To properly install your HFH15 Hydraulic Front Hitch Kit begin by completing STEPS 1 thru 4 below When completed go to your PP35 Power Pack Kit for i...

Page 46: ...TEP 2 Align 5 8 holes in left right 1661 Plates with mating 1 2 holes in lower rear of 1694 Front Hitch On each side insert an AE Bolt into VV Washer and then into its aligned 1 2 and 5 8 holes on lef...

Page 47: ...Hydraulic Front Hitch Kit Photo above STEP 3 Inside slip a 1701 Bushing over end of each AE Bolt Bushing goes inside 1 2 holes of 1661 Plates Secure inside on each side with VV Washer and II Nut full...

Page 48: ...1 4 31 1 001732 Hose 1 4 33 1 2 1 002259 Drawbar 1 002336XX Cylinder 1 Kit Assembly To properly install your HRH35 Hydraulic Rear Hitch Kit begin by com pleting STEPS 1 thru 5 below When completed go...

Page 49: ...the lower or upper 1 2 holes in 1693 Bail arms with mating 5 8 holes in sides of 1680 Channel NOTE You can experiment with the two hole positions to fine tune the Rear Hitch rasing lowering character...

Page 50: ...M50 STEP 5 Follow your PP35 Power Pack Kit for remaining instructions for proper instalation of the 2336 Cylin der Hoses etc Finished assembly of Hydraulic Rear Hitch Kit see Photo above 2336 Cylinder...

Page 51: ...5 8 11 Tank to Elbow 1 001729XX Hose 5 8 22 Tank to Valve 1 001730XX Hose 5 8 35 3 4 Pump to Elbow 1 001733 Hose 3 8 84 1 2 Pump to Valve 1 001734 Hose Elbow 90 deg 28624 2 001860 Tie plastic serrated...

Page 52: ...tos show completion of Steps that will come later in the instructions You will find it helpful though to look at photos from other sections of these instruction to see different views of particular pa...

Page 53: ...ghly heated repeatedly strike the hub of the Sprocket with a flat hard object we used a large open end wrench Safely rotate the crankshaft so you are striking the Sprocket at dif ferent points NOTE Ke...

Page 54: ...ws and slip 1724 Pul ley hub last over Engine crankshaft until it s in side face is 1 2 from 1717 Mounting Plate surface Align keyway in crankshaft with mating keyway in Pulley hub and slip a single 2...

Page 55: ...ront Hitch assembly 16 Remove the two Flange Bolts securing the flange tab of the lower left side of 1610 Front Grill In their place using four 5 16 x 1 long Flange Bolts and Flange Nuts and four 2005...

Page 56: ...ones are too short to work with 21 Remove the Flange Bolt from the top rear flange of 1603 Right Support and the Carriage Bolt from the lower forward flange of 1603 Right Support From outside the Body...

Page 57: ...ed in pho tos 24 Slip a 931 Hose Clamp over remaining end of 1730 Hose and slip that end onto the 1726 Fitting below 1721 Pump tighten Clamp only Attach end of 1733 Hose to 1727 Fitting above Pump tig...

Page 58: ...ed above should point to the rear Photo at lower left has them in differ ent positions to clarify assembly 30 Slip a 931 Hose Clamp over each end of 1729 Hose Slip one end of Hose over Tube on right s...

Page 59: ...number of 716 Washers re quired to shim out distance In manner similar to above pass a second 1706 Shaft through the tube 716 Washers and both sides of Bail Center the Shaft in this complete assembly...

Page 60: ...76 Fittings and the two 2582 Fittings with an open end wrench 31 Take the time now to follow the route of the pair of 1736 1737 Hoses and the single 1733 Hose A Check that they follow a smooth slack o...

Page 61: ...ts Clips Finish tighten both the items you had tightened previously and those items you were told not to tighten during your as sembly steps 34 Align the 5 16 holes in 1718 Cover with pro truding 1720...

Page 62: ...nning operate your 1920 Valve such that all cylinders controlled by Valve are in the fully closed position all cylinder rods should be drawn into their respective cylinders as far as possible Shut off...

Page 63: ...will be assembling is extremely heavy and re quires a helper or a safe lifting device to lift it to complete the full assembly STEP 1 Remove the two 2 Q Bolts HH Nuts on each side holding 1782 Grill t...

Page 64: ...os at left and lower left STEP 4 From outside slip an R Bolt into each aligned set of 5 16 holes se cure inside Body Grill with HH Nuts tighten all eight Bolts STEP 5 Follow your PP35 Power Pack Kit f...

Page 65: ...mbly STEP STEP 2 Mount 1777R and 1777L Right Left Angle Mounts to their respective Right Left Body Walls note that the lip of Mount points outwardly see Photo at left STEP 3 Insert six 6 AP Bolts into...

Page 66: ...7L Left Angle Mount NOTE At this time complete the instructions for installing a D1060 UG Backhoe ROPS20 Rollover Protective Structure or BB60 Ballast Bo fully tighten your MM Nuts after mounting thes...

Page 67: ...se that are adding it at a later date Install AM39 Angle Mounts before proceeding STEP 1 Remove any rear attachments like backhoe rear hitch or hydraulic tank to gain ac cess to the back of the tracto...

Page 68: ...rear of the RS1000 should NOT have any JJ nuts on them at this time STEP 7 If you are attaching a HRH35 Hydro Rear Hitch to the back of the tractor re insert your 1706 Shaft from your HRH35 Hydro Rea...

Page 69: ...line up the bolt holes insert 1 Bolt As sembly from step 8 through the middle hole on the 4179 Back Channel then through the corresponding middle hole on the 4178 Bar Spacer through the Left Angle Mou...

Page 70: ...e right side of your seat Check your assembly The buckle of the 303 Seat Belt should be facing forward when it is around operator Check all bolt connections to make sure they are tight Call the factor...

Page 71: ...ch it to your RS1000 Before proceeding make sure to 1 Have your Pallets on a flat surface like garage floor or flat section of your driveway 2 Remove the skrink wrap and banding Be careful as loads ca...

Page 72: ...other levels for final seat height In addition seat can be rotated and secured in rearward posi tion for backhoeing Photos 2 3 STEP 3 Connect Extension Wire to open plug end of 1825 Seat Wire Connect...

Page 73: ...e This backhoe has 4 small handles on the valve that control all operations It also has crank down trailer jack type of stabilizers Skip STEP 7 if you have the D1060 Backhoe STEP 7 Now is a great time...

Page 74: ...cket mounted bolts and nuts may be packed in a separate bag STEP 3 Start your MAGNATRAC by fol lowing your starting instructions from Section 4 in your MAGNATRAC manual Back up your machine until it i...

Page 75: ...xt page The 1770 power beyond hose gets routed from the left side of your backhoe valve to the inlet on the attachment valve Marked P for pres sure Your 1774 soft hose is the re turn line to the hydra...

Page 76: ...RN LINE 1770 POWER BEYOND LINE 1770 POWER BEYOND LINE 1774 TANK RETURN LINE 1733 PRESSURE LINE From Pump Use these 2 pictures and the next 2 pages to help with backhoe hose routing Please call and spe...

Page 77: ...valve Tighten with wrench Move to STEP 17 STEP 8 Once hoses are properly routed connect your D1060UG Backhoe hoses Use the steps below and the pic tures on the next page as a guide 1 Connect your 1770...

Page 78: ...768 Valve 1768 Valve Bank 676 676 619 1733 PRESSURE LINE 1547 676 1549 1553 1545 1544 1552 1548 1546 1550 1554 1550 1550 1774 TANK RETURN LINE 1733 PRESSURE LINE 1774 TANK RETURN LINE 790 1775 2370 79...

Page 79: ...st crank the left right stabilzer legs down by hand until the holes line up This may take a few times of operating the backhoe until the holes line up STEP 11 Make sure your stabiliz ers are high enou...

Page 80: ...o 4 at the bottom of page BM72 Adjust thottle of tractor to approx 1 4 way upward STEP 2 From the operator s seat of your RS1000 operate 1 lever at a time Move the handle in one direction and hold it...

Page 81: ...lso be connected to the Hydro system of the Backhoe Always feel free to call our Technical Department with any questions you may have Attachment Valve that Back hoe is connected to STEP 1 Disconnect 6...

Page 82: ...7 57 1770 676 676 913 619 1757 1733 2370 1771 1775 Picture shown is of the D1060 Backhoe Valve These concepts are the same for the D1060UG Backhoe Valve Please use Page BM78 as an additional reference...

Page 83: ...n 1276 Link 1277 Arm 1283 Cylinder 1285 Bar 1291 Pin 3 4x5 3 4 1534 Boom 1535 Dipper 1536 Bucket 1769 Stabilizer Backhoe Trailering Shown below is the D1060 Backhoe from the rear with the dipper remov...

Page 84: ...g 90 degree w restrictor 2 001276 Link 1 001277 Arm set of two 1 001283 Cylinder 2 001285 Bar 1 001286sfp Pin 3 4x6 1 2 1 001289sfp Pin 2 001291sfp Pin 6 001522 Cylinder boom lift 1 001533 Yoke w bush...

Page 85: ...002370 Fitting 63UC 06x06 4 001769 Jack leg 2 001770 Hose 3 8 x 53 1 001771 BIP plug 3 8 1 001772 Hose HP104 6FJX 6FJX 38 1 001773 Hose HP104 6FJX 6FJX 28 1 001774 Return dump hose 5 8 soft x 45 1 00...

Page 86: ...4 HX Spin lock self tap 8 5 16 x 18 x 1 1 2 HX Spin lock self tap 1 3 8 x 16 x 1 3 4 Spin lock bolt 10 1 2 x13 x 1 Spin lock bolt 8 5 16 x 18 Nylon lock nut 7 5 16 x 18 Spin lock nut 16 3 8 x 16 Spin...

Page 87: ...1 000878 Lynch pin 1 4 pin w wire lock handle 1 000910 Hitch Pin 1 000913 Cap steel hex 1 000929 Spiral Wrap 4ft section 1 000931 Hose clamp 5 8 4 000956 Fitting 90 degree w restrictor 2 001128ZZ Valv...

Page 88: ...ap 5 16 x 38 1 001907 Cotter pin 1 8 x 1 1 001794 Backhoe Frame 1 002061 Zerk 1 8 pipe thread 1 002077 Shim washer 3 4 ID 38 002579 Shim washer 7 8 ID 20 002582 Fitting 889 FS 06 45 degree 1 001673sfp...

Page 89: ...6 x 18 x 1 1 2 HX Spin lock self tap 1 3 8 x 16 x 1 3 4 Spin lock bolt 10 1 2 x13 x 1 Spin lock bolt 8 5 16 x 18 Nylon lock nut 7 5 16 x 18 Spin lock nut 16 3 8 x 16 Spin lock nut 10 1 2 x 13 Spin loc...

Page 90: ...BM90 D1060 UG Photo 1 54 Fitting 90 deg 244 Spring Pin 670 Hose Clip 1276 Link 1277 Arm 1283 Cylinder 1291 Pin 3 4x5 3 4 1535 Dipper Arm 54 1291 1283 1277 1291 1535 Bucket 1291 1276 1549 1548 670 244...

Page 91: ...929 1541 1537 D1060 UG Photo 2 54 Fitting 90 deg 214 Rear Axle 673A Zerk 929 Spiral Wrap 1286 Pin 3 4x5 3 4 1522 Cylinder 1533 Yoke 1534 Boom 1537 Side Wall right 1538 Clip Hose 1541 Side Wall left 15...

Page 92: ...BM92 1283 1291 1542 Lynch Pin 57 1542 670 1522 Loop 58 54 54 57 58 1291 Dipper Dipper 1283 Boom Bucket Boom D1060 UG Photo 3 D1060 UG Photo 4...

Page 93: ...BM93 D1060UG Photo 5 29 Cylinder 1 1283 Cylinder 4 1522 Cylinder 2 1283 1283 1283 1283 1522 29...

Page 94: ...curing each of the two 2 1291 Pivot Pins see Photo above STEP 2 Drive out the two 2 1291 Pivot Pins and release Bucket Photo above STEP 3 Install 1520 Mount in identical manner as Bucket was installed...

Page 95: ...d with 142 Brackets and AK Lock Nuts tighten STEP A Following Photo at right closely slip the top of the slotted end of the 144 Ripper Tooth between the two forks of the 1520 Mount Assembly STEP B Ali...

Page 96: ...her 4 II 1 2 13 Dot Lock Nut 2 AY 1 2 13x1 1 2 G5 Bolt 2 AF 1 2 13x4 1 2 Bolt 2 MM 1 2 13 Spin Lock Nut 2 Remaining Parts from Hitch Extender Kit FASTENER LIST 000054 Fitting 90 degree 849 FS 06x04 2...

Page 97: ...cure all AF Bolts below with 1 2 Nuts tighten STEP 4 From outside insert a Bolt Washer 2 Bushings Assembly from STEP 1 above into each of these two sets of aligned 1 2 holes STEP 5 Secure each Assembl...

Page 98: ...sely to the 1624 Bridge then attach to the 1990 Hose Clip as shown Once happy with the hose path tighten 1923 2 Bottom Hose to the fitting on the valve at this time Note What order the hoses attach to...

Page 99: ...loose 54 STEP 15 Remove the 2 plastic plugs in the 2336 Cylinder by loosening with a wrench or pli ers STEP 16 Keeping Zerks upward install Cylin der Tube end of 2336 Cylinder into Hitch Exten der Cha...

Page 100: ...d of the 2585 hose STEP 22 Install a 2573 Female Fitting onto the pipe thread end of the 2584 hose Install a 2573 Female fitting onto the pipe thread end of the 2585 hose tighten STEP 23 Loop the open...

Page 101: ...ts MM Nuts AY Bolt VV Washer 1713 Left Ear nose 1694 Front Hitch Note The picture shows the 1921 Bucket Hitch angled upward it should slide on at the same angle as the 1694 Hitch 1713 Right Ear VV Was...

Page 102: ...nd 1690 Washer make two 2 of these as semblies STEP 5 Insert threads of each of these as semblies into center of their respective 3 8 wide curved serrated slots in Left Right Walls of 1712 Bucket Asse...

Page 103: ...elper pull up and HOLD 1714 Trip Handle On left end of 1713 Bucket Hitch channel sec tion insert a 1755 Spring between underside of angle and top side of channel section align 3 8 hole in angle with m...

Page 104: ...rk Angle Assembly into Bucket until holes in bottom of 1744 Angle align with 3 8 slots in top edge of Bucket Push 1744 Angle fully rearward until Forks are against top front lip of Bucket secure Angle...

Page 105: ...TEP 3 Insert an AF Bolt into each of these two sets of mating 1 2 holes secure below with MM Nuts tighten STEP 4 Insert a second set of AF Bolts secured with MM Nuts into the two remaining rear 1 2 ho...

Page 106: ...the nose of the new 1745 Hitch Extender will now replace the for mer nose of the HFH15 Front Hitch note the application below using the Hitch Ex tender with a BK44 45 Bucket Using the two 2 AF Bolts a...

Page 107: ...the two 2 1291 Pivot Pins and release the Bucket see Photo above STEP 3 Install new Bucket and secure in same way as previous Bucket with 1291 Pivot Pins and 244 Press Pins see Photo above NOTE Both...

Page 108: ...of 1715 Drawbar with top edge of Dozer Blade STEP 2 Clamp Drawbar in position and using the four 4 3 8 holes in Drawbar as a template drill four 3 8 holes in Dozer Blade STEP 3 Using AH Bolts JJ Nuts...

Page 109: ...t RT24 PARTS FASTENERS LIST 001587 Adjustable Rock Thumb Assembly 1 001588 Support Brace 2 AF 1 2 13x4 1 2 Bolt 4 LL 1 2 13 Nylon Lock Nut 4 VV 1 2 Flat Washer 8 1587 Rock Thumb ears 1588 1588 AF AF A...

Page 110: ...a VV Washer over ends of four 4 AF Bolts Insert them into the 1 2 holes provided in Rock Thumb ears Have each Bolt go over and cradle the right angle end of their respective 1588 Support Brace top an...

Page 111: ...2 Insert ZZ Bolt of each Chain end into 3 8 hole in un derside front lip on right left ends of 1748 Angle Secure on reverse side with 1690 Washer and JJ Nut tighten see Photos below left center STEP 3...

Page 112: ...9 Strip is over Plywood and mating 3 8 holes are in alignment see Photo below and at right STEP 5 From below 1748 Angle insert ZZ Bolts thru all 3 8 holes aligned above and secure with JJ Nuts tighten...

Page 113: ...r see Photo at right fully tighten STEP 1 Using AJ Bolts MM Nuts mount the three 1677 Tine Bars to there respective end caps and plates see Photo at right fully tighten 001676 Rear Mount Assembly 1 00...

Page 114: ...Harm or death can occur 001112 Wrapper Box 1 001113 Box End 2 001114 Insert 2 001928L Left Bracket Attaches to AM39 1 001928R Right Bracket Attaches to AM39 1 001929 Mount Attaches to HRH35 1 001986...

Page 115: ...Insert line up with the outside holes of the 1112 Wrapper STEP 4 On the rear of the 1112 Wrapper insert 4 CC Bolts thread on 4 EE Nuts Repeat the process for the other 1114 Insert Leave loose Do not d...

Page 116: ...s back as shown STEP 9 Lay the 1929 Mount onto the top of the 1112 Wrapper as shown Insert 8 DD Bolts through the wrapper as shown Thread on 4 EE Nuts Keep loose STEP 10 Turn 1112 Wrapper back onto it...

Page 117: ...d to use a punch to line up the holes or use a mallet to tap the bolts through HRH35 Hydro Rear Hitch AM39 Angle Mounts BB60 Ballast Box Assembly with HRH35 Mount 1929 BB60 Ballast Box Assembly with A...

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