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Strong XENON SUPER TROUPER, Instruction Manual

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Strong XENON SUPER TROUPER Instruction Manual Download Page 1

XENON  SUPER  TROUPER

Follow Spotlight

Type 83050, 83070

Rev. 11/99

STRONG  INTERNATIONAL

a division of Ballantyne of Omaha, Inc.

4350 McKinley Street
Omaha, Nebraska 68112 USA

Tel 402/453-4444 • Fax 402/453-7238

Summary of Contents for XENON SUPER TROUPER

Page 1: ...ENON SUPER TROUPER Follow Spotlight Type 83050 83070 Rev 11 99 STRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 723...

Page 2: ......

Page 3: ...control of the bulb THE LAMPHOUSE INSTRUMENT PANEL is equipped with an ammeter and running time meter The ammeter indicates the operating current of the lamp and the running time meter records the nu...

Page 4: ...3 E 4 F 5 G 6 I 7 J 8 M Grnd Lamphouse Cable Assembly Conduit Remote Auto Sustained 5 Amp Dry Contact by Installer XENON POWER SUPPLY MS Connector pre wired DC DC Ground Lug as req d for older units G...

Page 5: ...tem The leveling feet may be adjusted through an additional two inch range Insert the height location pin through the hole in the outer tube and one of the holes in the inner tube THE HORIZONTAL SWING...

Page 6: ...burn in and create hot spots which may shorten bulb life If fingermarks are made they should be carefully removed with methyl alcohol and cotton prior to bulb operation 5 Never view an ignited bulb di...

Page 7: ...ng Shutter Chopper Control Lever 3 Iris Control Lever 4 Spot Size Control Handle 5 Color Boomerang 6 Spot Focus Knob 7 Leveling Foot 8 Horizontal Swing Control Lever 9 Vertical Tilt Control Lever 10 L...

Page 8: ...section of six inch diam eter flexible tubing between the lamphouse exhaust stack and the projection booth exhaust system The two holes in the stack exposed by removing the vent cap can be used to sec...

Page 9: ...1 Cap Exhaust Stack 2 Top Cover Lamphouse 3 Access Panel Igniter 4 Cover Bulb Adjust 5 Current Control early models 6 Elapsed Time Meter 7 Ammeter 8 MODE Switch AUTO MAN 9 LAMP Switch ON OFF XST 007...

Page 10: ...M 1 kW OSRAM 1 6 kW Hanovia 1 kW Hanovia 1 6 kW 1 65199 65199 65259 65403 2 00720 00720 00720 00720 3 XBO1000W HS XBO1600W HS XH1000HS XH1600HS 4 65198 65198 65198 65198 BULB ADAPTERS 1000 1600 WATT B...

Page 11: ...e bulb through the top of the lamphouse between the reflector support and the front casting Pass the anode end of the bulb through the hole in the reflector taking care not to touch the surface of the...

Page 12: ...eflector too closely the DC current will follow this path to ground and prevent bulb ignition To avoid this detach the trigger wire from the anode end cap and loop it around the bulbous portion of the...

Page 13: ...ass socket in rear support collet 2 Attach Adapters 65198 65359 to Bulb Securely tighten both 00710 Set Screws 3 Install Bulb as instucted in preceding section 4 Tighten rear clamping screw wrap Bulb...

Page 14: ...upport Mounting Screw 65131 Anode Contact Clamp 65410 Cathode Contact Clamp 65844 Rear Bulb Support Collet 2 kW 83747 Front Bulb Support Assembly NOT SHOWN 65948 Negative Lead Assembly 65966 Positive...

Page 15: ...ill operate continuously until the xenon power supply is de energized PLACE THE LAMP SWITCH in the ON position and the xenon bulb will ignite Allow a few minutes for the current to stabilize and read...

Page 16: ...wo thumb screws and observe the smooth dark shadow of the bulb electrode inside the shaded circle of the reflector center opening The shadow of the electrode must be centered in the projected opening...

Page 17: ...ers to obtain equal light balance between units These adjustments are made at the xenon power supply TO EXTINGUISH THE ARC place the LAMP switch in the OFF position The blower in the lamphouse will co...

Page 18: ...d on the base assembly can be set to give the desired amount of friction on the spotlight swing to suit the individual operator THE LENS CARRIAGE FRICTION BRAKE is a nylon drag screw located on the ou...

Page 19: ...ght toward operating side for a smaller aperture The iris control lever should always be returned to its extreme left position before the spot size control handle is again moved to obtain larger spots...

Page 20: ...sed as an accessory Order No 51829 and is easily mounted to the front of the boomerang Additional filter holders 51928 51376 can be supplied by your Strong International Dealer TO OPERATE INDIVIDUAL C...

Page 21: ...periodically depending on the dust conditions at each installation The blower requires cleaning to remove dust build up which accumulates over a period of time Keep the air inlet grille clean to perm...

Page 22: ...LAMPHOUSE SCHEMATIC XST 020...

Page 23: ...5891 Elapsed Time Meter 60 Hz 65870 Elapsed Time Meter 50 Hz M2 65142 Ammeter 0 150 A R1 82167 Shunt 150 A 50 mV R2 88122 Potentiometer S1 80168 Cover Interlock Switch S2 81275 LAMP Switch ON OFF S3 8...

Page 24: ...DC 15 DC Complete Assembly 65938A See Figure 3 for Parts List XST 022 Installation of 65938 Ignition Enhancement Resistors required for use with 62 80100 Power Supplies 1 Locate 10 lamphouse lead on i...

Page 25: ...Components R201 65226 Resistor 82k Ohm R202 65227 Resistor 400 Ohm R203 65228 Resistor 33k Ohm R204 65229 Resistor 1000 Ohm R205 65228 Resistor 33k Ohm R206 65250 Resistor 16k Ohm R207 65250 Resistor...

Page 26: ...TROUBLESHOOTING FLOW CHART Xenon Super Trouper XST 024...

Page 27: ...rodes The bulb should ignite immediately after one or two of these high voltage pulses and the lamp current will adjust to the output setting of the xenon power supply Multiple ignition pulses prior t...

Page 28: ...ly 120 170 V DC if using a switching type If this voltage is not indicated the problem is in the leads between the lamphouse and power supply or in the power supply boost circuit See the trouble shoot...

Page 29: ...ut faint check for defective glass capacitor 65216 in igniter capacitor body cracked or leaking oil Replace if defective 3 Faulty or expired xenon bulb Replace as required Bulb fails to ignite ping au...

Page 30: ...ch station replace defective component SEE POWER SUPPLY TROUBLESHOOTING UNDER SAME HEADING Noise in theatre sound as bulb ignites 1 Faulty RF suppression capacitor s Remove and test C1 C2 C3 C4A or C4...

Page 31: ...kwise to increase voltage counterclockwise to decrease 5 Faulty SCR201 or DS201 neon glow lamp on igniter printed circuit board Remove and test PCB replace if defective Igniter continues to fire after...

Page 32: ...FIGURE 1 XST 030...

Page 33: ...not shown 00687 Screw 1 4 20 x 1 2 Hex Head 00852 Flatwasher 1 4 00889 Lockwasher 1 4 5 65100 Name Data Plate 01639 2 Pop Rivet Aluminum 6 65968 Cover Assembly Bulb Adjust Controls 65140 Cover Plate 6...

Page 34: ...FIGURE 2 XST 032...

Page 35: ...1 4 Pan Head 5 65936 Reflector 10 dia 01432 Screw 1 4 20 x 1 2 Socket Head 00889 Lockwasher 1 4 6 65171 Insulator Bushing 00262 Screw 8 32 x 1 Fillister Head 41 70002 Flatwasher 8 7 65261 Cathode Lead...

Page 36: ...24 x 3 4 Bind Head 14 83747 Cathode Shock Mount Assembly 2 kW only 83748 Ring Assembly 83364 Base Mount Bracket 41 51134 Clamping Screw 10 32 x 5 8 Socket Head 83410 Coil Spring Shock Mount 15 65114 R...

Page 37: ...ltage One or two revolutions of the adjusting screw alters the voltage by approximately 1 volt The setting of this potentiometer should be changed only if aging of the neon glow lamp has changed its f...

Page 38: ...FIGURE 3 XST 036...

Page 39: ...t 1 4 20 4 65394 Ceramic Insulator 41 51539 Screw 8 32 x 3 16 00886 Split Lockwasher 8 5 65392 Spark Gap Holder 01311 Screw 8 32 x 3 8 6 65858 Igniter Case Potted Assembly 7 65237 Spark Gap 8 65393 Br...

Page 40: ...FIGURE 4 XST 038...

Page 41: ...n Spring 65150 Fender Washer 6 65112 Rear Lamphouse Casting 7 65959 Focus Screw Bearing 8 65153 Focus Lock Screw 65154 Nylon Ball 3 16 Diameter 9 76329 Plug Button Chromed 10 65891 Elapsed Time Meter...

Page 42: ...FIGURE 5 XST 040...

Page 43: ...Power Supply Interconnect Cable 95119 Bushing 1 1 4 95120 Lock Nut 1 1 4 8 81947 Capacitor C5 00381 Ground Screw 10 24 x 5 8 Fillister Head 9 80177 Capacitor C4A C4B 00375 Screw 10 24 x 3 16 Filliste...

Page 44: ...XST 042 FIGURE 6...

Page 45: ...Mounting 00878 Split Lockwasher 3 8 16 83979 Base Leg Welded Assembly 49208 Caster not shown 17 49226 Leveling Foot 00992 Hexnut 1 2 13 18 83294A Height Adjustment Pin 19 83794 Inner Tube Assembly 20...

Page 46: ...FIGURE 6A XST 044...

Page 47: ...3744 Base Leg Welded Assembly 12 49226 Leveling Pad 13 49208 Caster 14 83745 T Bolt Leg Pin Welded Assembly 41 51399 Bolt 7 16 14 x 3 Hex Head 41 35056 Elastic Stop Nut 41 70007 Washer 7 16 15 83742 B...

Page 48: ...FIGURE 7 XST 046...

Page 49: ...ng 14 51509 Handle 15 51441 Shaft Trombone 00795 Retaining Ring 16 01754 Hexnut 1 4 20 Nylon 17 01752 Friction Brake Screw 1 4 20 x 1 Hex Head Nylon 18 83789 Base Pan Lens Mechanism 19 00720 Set Screw...

Page 50: ...Lens Retaining Ring 34 47210 Pulley Large Lens Carriage 35 83774 Large Lens Support Frame pre 1981 units NOT SHOWN 83795 Base Rail Lamphouse Optical System 01525 Mounting Screw Wing Head see Figure 6...

Page 51: ...FIGURE 8 XST 049...

Page 52: ...2 Chopper Blade Slide Assembly 17 00253 Screw 8 32 x 3 16 Fillister Head 00891A Lockwasher 8 18 00853 Washer 1 4 S A E 19 51156 Friction Plate Replace with 00843A Friction Washer 20 83134 Pull Rod Low...

Page 53: ...te Replace with 00843A Friction Washer 42 51498 Chopper Pull Rod Short 43 51452 Control Shaft Choppers 44 10048A Knob 45 00254 Screw 8 32 x 1 4 Fillister Head 46 00891 Lockwasher 8 47 47170 Iris Stop...

Page 54: ...Ring 24374 Iris 25034 Iris Clamp 25035 Link with Pins 41 51252 Screw 8 32 x 5 8 41 50325 Screw 6 32 x 3 8 41 51530 Shoulder Bolt 51451 Iris Control Handle 83773 Aperture Support FIGURE 8A 51451 24369...

Page 55: ...51850 BOOMERANG ASSEMBLY XST 053...

Page 56: ...crew 10 24 x 5 16 Pan Head 01573 Jam Nut 1 4 20 45209 E Ring 3 16 49226 Adjusting Screw Replace with 51347 51166 Shoulder Screw 51192 Ultra Violet Filter 51196 Hinge Pin 51347 Adjusting Screw Mfr 1991...

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