Stoll CMS ADF-3 Operating Instructions Manual Download Page 307

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307

Repairing the knitting machine

7.3 Replacing parts

7.3.2

Replacing intermediate slider

There are different models depending on the gauge.

Type 1

To replace the intermediate slider, you need a small pair of pliers.



Replacing the intermediate slider

1. Push the needle and coupling part (1) upward.

2. Using the pliers, pull the lower butt of the intermediate slider (2)

downwards out of the needle bed while pressing the upper butt into the
needle bed and pressing it under the cover rail (3).

3. Install the new intermediate slider in the reverse order.

4. Slide the needle and coupling part into the home position.

Valid for:

E10 │ E12 │ E14 │ E16 │ E18 │

E6.2

│

E7.2

│

E8.2

Summary of Contents for CMS ADF-3

Page 1: ...Operating instructions Type Computer type Component type CMS ADF 3 681 OKC 000 001 ID 263 800 GB...

Page 2: ...erating instructions Operating system of the machine V_OKC_002 008 000_STOLL or higher H STOLL GmbH Co KG Stollweg 1 D 72760 Reutlingen Germany Our products are being developed further continuously Th...

Page 3: ...If these were not handed over to third parties they must be destroyed 7 Neither the licensee nor the subsequent user has the right to use licensed software in whole or in part on more than one data p...

Page 4: ...virus 3 The licenser shall not be liable for insufficient economic success lost profits remote damages and consequential damages and for damages from the claims of third parties with the exception of...

Page 5: ...3 Autarkic yarn carriers 33 2 3 Carriage assembly 34 2 3 1 Drive speed and operating path 34 2 3 2 Suction and cleaning row 35 2 4 Knitting system 36 2 4 1 Needle paths and design 36 2 4 2 Holding dow...

Page 6: ...yarn carrier 73 3 3 Production 75 3 3 1 Starting machine 75 3 3 2 Calling up report and shift counters 78 3 3 3 Stopping machine 83 3 3 4 Switch off machine at the end of work 85 3 3 5 Monitoring the...

Page 7: ...opying service data 158 4 2 8 Carry out the reference run 160 4 2 9 Adjusting racking position correction VPK 164 4 2 10 Adjusting basic racking correction VGK 166 4 2 11 Correcting position of stitch...

Page 8: ...2 4 Cleaning needle bed 278 6 2 5 Cleaning thread clamping and cutting device 279 6 2 6 Cleaning the friction feed wheel 279 6 2 7 Cleaning main drive fan 280 6 2 8 Cleaning fan and radiators in right...

Page 9: ...l needle bed 313 7 3 7 Removing carriage part 316 7 3 8 Removing cam plate 327 7 3 9 Removing and mounting step motor 328 7 3 10 Replacing gear racks in the step motor 330 7 3 11 Replacing yarn contro...

Page 10: ...08 9 Yarns and stitch tension 411 9 1 Economic production and the influencing factors 411 9 2 Stitch Tension Range 413 9 3 Stitch lengths 414 9 4 Yarn table 417 9 5 Conversion table 420 10 Machine Man...

Page 11: ...of this document The individual chapters of this document are directed at persons with different tasks and qualifications Target groups and qualifications Chapter everybody Knowledge on the applicable...

Page 12: ...stoll com Internet http www stoll com Training courses at the Stoll training centers Document Information contained Spare Parts Catalog Illustration of all spare parts with their order numbers Manual...

Page 13: ...in the design depending on the manufacturing date of the machine The type plate and the table which are located on the front page of these operating instructions indicate which machine model is concer...

Page 14: ...ut 3 Carry out third action or Carry out the alternative action for point 3 Result of the action sequence The additional equipment of your machine can deviate from this description depending on the ma...

Page 15: ...anger Possible outcomes Measures for protection against danger and prohibitions Example DANGER Life threatening high voltage Electrical shock may cause death or serious injuries Set machine main switc...

Page 16: ...About this document 1 Warnings in the documentation 1 5 16...

Page 17: ...iption of knitting machine This chapter contains information on Components of the knitting machine 18 Yarn guide 23 Carriage assembly 34 Knitting system 36 Control devices 39 Needle beds 41 Fabric tak...

Page 18: ...ol unit Tensions and controls the thread 4 Bobbin board The bobbins are placed on it 5 Signal light It displays the operating state of the knitting machine 6 Safety door left right The reversing posit...

Page 19: ...ontainer Auxiliary take down Grasps the fabric directly under the needle bed Comb take down With the comb take down fabric pieces are automatically started and press off after completion 12 Engaging r...

Page 20: ...grooves in the needle bed which are run by needles 3 Thread clamping and cutting device left right The thread clamping and cutting device holds the thread of a yarn carrier not used for knitting at th...

Page 21: ...dle Bed Every machine has a front and a rear needle bed There are grooves in the needle bed which are run by needles 3 Trailing cable energy chain The cables for the carriage that travels hence and fo...

Page 22: ...It saves the data of the knitting program It controls the needle selection and the motors in the carriage Control right hand side of the machine CMS 830 C CMS 822 CMS 740 It controls the carriage run...

Page 23: ...ollowing tasks Guiding knitting yarn from the bobbin to the yarn carrier as friction free as possible without the threads touching or crossing over each other Controlling knitting yarn for yarn end Ya...

Page 24: ...r the yarn control devices are arranged in a V shape In order to ensure that the course of yarn from the bobbin to the yarn carrier runs straight there is a fixed allocation of bobbin yarn control dev...

Page 25: ...arn carrier it is no longer possible to use all of the 32 yarn carriers Below you will find examples for threading up if one or several yarns are threaded in one yarn carrier One thread per yarn carri...

Page 26: ...Description of knitting machine 2 Yarn guide 2 2 26 One thread per yarn carrier Threads per yarn carrier 1 Number of yarn carriers 32 Number of bobbins 32...

Page 27: ...2 Description of knitting machine 2 2 Yarn guide Two yarns per yarn carrier One yarn carrier per track Threads per yarn carrier 2 Number of yarn carriers 16 Yarn carriers per track 1 Number of bobbins...

Page 28: ...cription of knitting machine 2 Yarn guide 2 2 28 Two yarns per yarn carrier Two yarn carrier per track Threads per yarn carrier 2 Number of yarn carriers 16 Yarn carriers per track 2 Number of bobbins...

Page 29: ...and one yarn per yarn carrier One yarn carrier per track X The eyelet at the yarn control device is pulled forward by 22 mm Threads per yarn carrier 3 a total of 7 yarn carriers 1 a total of 7 yarn ca...

Page 30: ...and one yarn per yarn carrier Two yarn carriers per track X The eyelet at the yarn control device is pulled forward by 22 mm Threads per yarn carrier 3 a total of 7 yarn carriers 1 a total of 7 yarn c...

Page 31: ...31 2 Description of knitting machine 2 2 Yarn guide Four threads per yarn carrier Threads per yarn carrier 4 Number of yarn carriers 8 Yarn carriers per track 2 Number of bobbins 32...

Page 32: ...e signal light and on the touch screen In the case of small knots in the yarn the machine knits a programmed number of rows at reduced speed The eyelet 5 leads the thread and prevents the threads from...

Page 33: ...lp of the two motors Yarn carrier drive motor Motor for the horizontal movement of the yarn carrier System related yarn carrier run The yarn carrier moves over the needle bed together with the carriag...

Page 34: ...grammable and can therefore be adapted to the yarn material pattern and working step Limit switches control the path of the carriage assembly If the carriage assembly moves too far outward the limit s...

Page 35: ...the needle beds The fluff is collected in a container Cleaning row Brushes for cleaning the selection systems After a programmable number of knitting rows the carriage assembly carries out a cleaning...

Page 36: ...er Split stitch transfer Split stitch receiving This results in the following possibilities during stitch formation Stitch Tuck out of operation Transfer of stitches and tuck loops from the front to t...

Page 37: ...der The leading jack slider 4 is switched upward This pivots the holding down jacks downward into the holding down position during needle raising They hold down the stitches The following jack slider...

Page 38: ...system adjusts the stitch tension The step motor is controlled by the knitting program The stitch tension can be adjusted individually for individual areas in the fabric which are particularly subjec...

Page 39: ...he time for the selection of the selection jacks by the selection systems Depending on the machine gauge there is a front and a rear impulse sensor rail 2 5 2 Stop resistance If the power consumption...

Page 40: ...ctor If needles are defective e g latch breakage there is a danger of the fabric not being taken down downward and gathering in the needle area The machine will then stop automatically to prevent from...

Page 41: ...dle bed by the racking device Needle bed schematic representation The moveable parts 2 to 6 are fixed by several rails in the needle bed To replace a part the corresponding rail must be pulled to the...

Page 42: ...e rear needle bed It is controlled by the knitting program The racking movement is infinitely programmable Racking course The racking course may be up to 4 inches approx 10 cm Depending on the machine...

Page 43: ...opposite Overracking The overracking mechanism pre stretches the stitches prior to transfer so that they are somewhat enlarged Then the needle bed is reset to the programmed racking As a result the st...

Page 44: ...ic collection chamber There the fabric is protected from soiling Take down tension The take down tension consists of Pre tensioning when the carriage assembly is at the reversing point Take down tensi...

Page 45: ...rmful to rubber e g ether or fuels Recommendation Use cleaning petrol for cleaning 2 7 2 Auxiliary take down Auxiliary take down The auxiliary take down grasps the fabric directly under the needle bed...

Page 46: ...and the sliders close the holding down recesses again After two stitch rows the draw thread is inserted and the knitting machine begins with the fully fashioned article The comb take down adopts the...

Page 47: ...rogrammable Wrapping around loose threads 1 Four yarn deflectors accessory prevent loose threads from wrapping around the fabric take down rollers Wrapping around of fabric 1 A winding plate prevents...

Page 48: ...data are not lost as they are saved with a battery This takes approx 60 seconds In the process messages appear on the touch screen Once the process has been completed the touch screen becomes dark and...

Page 49: ...logarithmic curve With the engaging rod half way pulled up 16 percent of the final speed will be reached The final speed will be reached in the second half of the path with increasing steps If the eng...

Page 50: ...work the engaging rod is not held by a magnet and must be held in position 3 by hand If the engaging rod is released it immediately falls into position 1 and stops the machine dead man s switch in ac...

Page 51: ...or on the right machine side Color Status of the knitting machine green Knitting machine is producing green flashes Knitting machine is stopped with engaging rod yellow Knitting machine is not produci...

Page 52: ...control Display of operating data Calling up help information Changing machine settings and pattern data Input of commands The input unit can be moved over the entire width of the needle bed To carry...

Page 53: ...isplays information on the current operating situation It is always divided into three areas Upper area 1 Menu Input and output of information Middle area 2 Status display Additional input elements Se...

Page 54: ...g machine Accessing the functions of the knitting machine Inputting values for controlling the knitting machine Processing the knitting program These functions are called up with the following keys an...

Page 55: ...ting program Fabric take down Carriage speed Same SEN area size Racking Correction Stitch tension Setting up the pattern Yarn carrier Setup2 Editor Release clamps Machine start Service Machine stop Ma...

Page 56: ...page Display list of the last messages and references Confirm input Call up command line and output window for direct commands Order menu Reset counter of already fabrics to 0 Switch over to 100 of pr...

Page 57: ...function keys are described in the corresponding chapters The following additional function keys are displayed in all windows Key Function Call up input window for a direct Sintral command This is car...

Page 58: ...a selection field is activated by briefly touching it Virtual keyboard this can be displayed for inputs Standard input elements Element Function Reduce value by one step Increase value by one step Un...

Page 59: ...n Slider Reduce current value by one step Increase current value by one step Switches and linear regulators Element Function Fold open selection field Fold closed selection field Move cursor one line...

Page 60: ...tchover key e g to enter a special character first press the switchover key and then the key with the special character To return to normal characters press the switchover key again Key Function Switc...

Page 61: ...n Preparing production and shift changes 61 Threading up yarn 69 Production 75 Producing with knitting orders order menu 93 Eliminating errors in the fabric 98 3 1 Preparing production and shift chang...

Page 62: ...the USB socket for example USB Memory Stick floppy disk drive CD drive DVD drive external hard disk Hard disk of the computer in the knitting machine Online Network drive The socket for the USB Memory...

Page 63: ...is automatically executed Start Program from Line 1 This means that you need not take the detour over the window Machine start in order to start the knitting program with the SP from Line 1 key The A...

Page 64: ...ile from the file list by tapping it 5 Tap the Load key 6 For the following prompt press the 1 button to confirm or tap the 0 key to cancel 7 Call up Main menu Setup1 or Setup2 You can quickly recogni...

Page 65: ...nitting program for special or foreign language characters Only the characters of the ASCII character set may be used ASCII character set Key Function Call up the Load save window Load pattern Load th...

Page 66: ...or number of courses Entering piece number or number of courses 1 Call up the Cycle counters counters window from the Main menu Cycle counters counters window 2 If you produce pieces enter the piece...

Page 67: ...your shift Calibrating touch screen 1 Call up the Service menu from the Main menu 2 Call up the Set the touch screen window from the Service menu Key Function Call up the Service menu Call up the Set...

Page 68: ...the upper left side Setting window with target circle 4 Tap exactly on the target circle A second target circle appears on the lower right hand side 5 Tap exactly on the target circle A third target...

Page 69: ...key button 1 and darker with key button 2 3 2 Threading up yarn Various courses of yarn are provided for threading up the yarn on the knitting machine The optimal course of yarn depends on the yarn an...

Page 70: ...up the window Machine start from the Main menu Machine start window 2 Type SP from line 1 key The computer searches in the knitting program to see which yarn carriers are required 3 Call up Main menu...

Page 71: ...additional bobbin board 3 2 3 Threading threads through yarn guide bracket 1 Push the yarn guide brackets to the side so that a yarn guide bracket hangs over each bobbin 2 Thread each thread through a...

Page 72: ...able 2 Move the yarn carrier to a position where it is as accessible as possible and where it can be threaded it up easier Reposition the yarn carriers 1 Insert the thread in the needles 2 Close the c...

Page 73: ...p easier for example outside the knitting area 3 Thread up yarn carrier Use the threading aid 1 for it The threading aid is included in the accessories 4 Push the threading aid downward through the li...

Page 74: ...ase the engaging rod The carriage stops 12 Release the yarn end and close the covers 13 Keep moving the carriage until the reversing position is reached and stop it 14 Remove the yarn end 15 Continue...

Page 75: ...ne A pattern is loaded 1 Call up the window Machine start from the Main menu Machine start window 2 In Start field tap on SP from line 1 key 3 Call up Additional function keys 4 Call up the Changeable...

Page 76: ...Fashion knitting program on the M1plus Apply shape counter 1 Call up the window Machine start from the Main menu 2 Tap on Additional function keys 3 Tap the Apply shape counter key Confirm the prompt...

Page 77: ...rn into a shaped pattern Open the basic pattern on the M1plus The technical processing has not yet been done Select the Generate Pure Shape function in the Shape menu An empty rectangular shape with t...

Page 78: ...ng the operating system The data of this table cannot be deleted The data of the right table 3 can be deleted with the Report0 key The production data can be listed during a certain period of time Thi...

Page 79: ...will be saved on the data carrier that is set in the Copy service data window File name STOLL machine number and the file name extension rep e g 5320081234 rep 5 Call up Main menu Further information...

Page 80: ...ng shift counter 1 Call up the Service menu from the Main menu 2 Call up Statistics menu 3 Call up Shift counter window 4 To activate a shift tap the corresponding key in the Shift On field 5 If data...

Page 81: ...me and the file name extension sft e g 56600101234_31_10_08_1105 sft 7 Call up Main menu Further information Copying service data 158 Automatic shift changeover Once the start time and the ending time...

Page 82: ...ider 8 Activate the checkbox of the desired shift 9 Set the time for all the shifts to do so repeat the steps 7 to 8 10 Confirm entries 11 Turn on the switch 1 The entries are automatically checked 12...

Page 83: ...he Machine stop window Stop the knitting machine in the Machine stop window 1 Call up Machine stop window from Main menu Machine stop window 2 If the knitting machine is to stop at the next reversing...

Page 84: ...r the condition Confirm setting Stop in minutes Remaining running time in minutes Stop in Sintral line When the set Sintral line is reached Stop in Jacquard line When the set jacquard line is reached...

Page 85: ...ld Machine switches off automatically If stopped Each time machine stops When piece counter 0 After completing the set number of pieces If fabric complete after completing the current fabric If stoppe...

Page 86: ...field activate the desired check box 3 Confirm entries When the machine switches off the main switch moves from 1 to 0 While switching off the main switch the fabric remains tensioned in the fabric t...

Page 87: ...ning time of a pattern sequence sequence element order Display of the number of pieces that have been knitted and are still to be knitted Display of running time with or without loading and standby ti...

Page 88: ...time Display of the estimated total running time 2 gross Display of the total production time including loading and standing times as well as manual interventions Net Display of the pure machine runni...

Page 89: ...ile in the current folder Delete file that was selected delete all files Update Re determine the contents of the current folder Select current folder Dialog box for selecting the current storage folde...

Page 90: ...the Running time control window the title of the window changes For a sequence the title is Running time data sequence For a single pattern or a sequence element the title is Running time data pattern...

Page 91: ...ted data 6 Close the window by using the Return to previous window key Further information Carrying out restart with machine configuration Restart and Configuration 403 3 3 6 Measuring the running tim...

Page 92: ...g process 4 After the knitting process has been completed tap Stop The stopped time is displayed in the Running time 2 field Further information Carrying out restart with machine configuration Restart...

Page 93: ...ether and processed one after another The number of pieces and cycle counters are specified for each making up size A knitting order line is processed until the number of fabrics in the ST1 and ST2 co...

Page 94: ...active ORDER appears in the status line Status line with active knitting order Key Function Call up the Order menu window Confirm entries Call up Additional function keys Reset values in column ST2 c...

Page 95: ...cycle counter or counter in the header of the table The setting window appears Setting window for changing cycle counters and counters 3 Assign a cycle counter or a counter 4 Confirm entries 5 The Ord...

Page 96: ...menu window from the Main menu 2 Call up Additional function keys 3 Call up the Catalog order data window Catalog order data window 4 Set the desired path with one of the Direct pattern folder select...

Page 97: ...folder 208 Displaying file in pattern editor 201 Key Function Direct folder selection predefined folder selection Load selected file and corresponding pattern elements Save selected pattern elements i...

Page 98: ...ng fabric winding around fabric take down 104 Key Function Call up Additional function keys The cycle currently being knitted is aborted and the other cycles will be knitted as programmed The machine...

Page 99: ...nction is found from line 950 on with the pattern workstation M1 it is activated via 90 The machine detects which pattern workstation was used to generate the pattern A knitting program of M1 contains...

Page 100: ...MPORTANT If you notice defective needles while picking up after pressing off Stop picking up after pressing off and replace the defective needles Setting Function 90 0 Picking up after pressing off fu...

Page 101: ...rocessed the machine stops automatically The Place fabric in fabric take down message appears 7 When the fabric is long enough to be placed in the main take down open the main take down place the fabr...

Page 102: ...ded it up easier for example outside the knitting area 3 Thread up yarn carrier Use the threading aid 1 for it The threading aid is included in the accessories 4 Push the threading aid downward throug...

Page 103: ...les release the engaging rod The carriage stops 12 Release the yarn end and close the covers 13 Keep moving the carriage until the reversing position is reached and stop it 14 Remove the yarn end 15 C...

Page 104: ...inue knitting start the machine with the engaging rod Fabric winding in auxiliary take down 1 To remove the fabric winding call up the Take down window 2 Remove needle bed or position it at an angle 3...

Page 105: ...instructions and other information on Adjusting carriage speed 106 Setting stitch tension 108 Adjusting yarn carriers 110 Staggering yarn carriers 114 Adjusting knitting areas 117 Adjusting take down...

Page 106: ...mum value 0 05 Maximum value 1 20 Step width 0 05 MSEC Speed normal speed Minimum value 0 05 Maximum value 1 20 Step width 0 05 MSEC0 Speed for empty rows S0 Minimum value 0 05 Maximum value 1 40 Step...

Page 107: ...e input fields for the carriage speed and enter the desired values 3 Confirm entries 4 Call up Main menu Further information Setting machine parameters 154 Economic production and the influencing fact...

Page 108: ...Explanation Value range NPK Correction for all stitch cams Minimum value 2 Maximum value 2 Step width 0 05 NP1 NP100 Stitch cam position 1 to 100 Value Stitch length in NP values or mm Value mm Speci...

Page 109: ...e input field that is to be edited and enter the value 3 Confirm entries 4 Call up Main menu Further information Stitch Tension Range 413 Stitch lengths 414 Economic production and the influencing fac...

Page 110: ...itional function keys Call up desired knitting area Confirm entries Keys for adjusting the yarn carriers Column Data shown Y Specification of yarn carrier SEN Specification of SEN area in which yarn c...

Page 111: ...ange 120 0 120 Step width 0 5 1 32 inch 0 8 mm K I b Correction value for the yarn carrier on the right if the autarkic yarn carrier is positioned in its own color field Value range 120 0 120 Step wid...

Page 112: ...iers key 4 Tap the Adjusting yarn carriers key 5 Tap on the input field that is to be edited and enter the value 6 Confirm entries 7 Return to the Yarn carrier window Key Function Confirm entries Retu...

Page 113: ...g yarn carrier Negative value leading yarn carrier Minimum value 100 Maximum value 100 Step width 0 1 mm mm Correction of the insertion angle for autarkic yarn carriers ADF Positive value Steeper yarn...

Page 114: ...nation Value range YD Distance between yarn carriers and fabric selvedge Collapse reduced display Expand expanded display YD1 YD16 Distance of the yarn carriers on track 1 to 16 from the left and righ...

Page 115: ...e YC staggering window call up the Setup2 editor 5 Tap on the input field that is to be edited and enter the value 6 Confirm entries 7 Return to the YC staggering window Key Function Call up the Yarn...

Page 116: ...hread off the bobbin and the yarn brake has just enough force to hold the thread 4 Adjust knot detectors for large knots 2 and for small knots 3 depending on yarn thickness and knots so that they are...

Page 117: ...ogram they can be adjusted in the Knitting areas window 1 Call up the Knitting areas window Knitting areas window 2 Assign each knitting area SEN a needle area 3 Confirm entries The assigned areas are...

Page 118: ...c take down values are shown Take down window 2 To enter the fabric take down values tap the input fields and enter the desired values 3 Confirm entries Machine with 50 needle bed The contact pressure...

Page 119: ...ops and displays a fault Adjusting fabric take down control 1 Call up the additional function keys in the Take down window 2 Call up the Fabric take down Control window Fabric take down Control window...

Page 120: ...tion Control comb take down 1 Call up the additional function keys in the Take down window 2 Call up the Comb window Comb window 3 To activate a function touch a key 4 Return to the Take down window K...

Page 121: ...edited The line appears at the bottom edge of the window 4 Tap the fields of the selected line and enter the desired values or Copy contents of a line and insert at desired location again 5 Confirm en...

Page 122: ...nimum value 0 Maximum value 15 Step width 1 WM Open the brake of the active take down system main take down or comb take down for a maximum of 2 5 seconds take down roller or comb take down turn back...

Page 123: ...main take down If the take down has not been used after n 0 100 knitting rows the machine will stop 0 no supervision Minimum value 0 Maximum value 100 Step width 1 WMK C Controlling the comb If the co...

Page 124: ...many pieces are to be knitted During production the piece number is decreased by 1 as soon as a complete piece has been produced Setting cycle counter and piece number 1 Call up the Cycle counters cou...

Page 125: ...m The shape counters should be changed manually only in exceptional cases for example during designing Setting the shape counters 1 Call up the Cycle counters counters window 2 Call up Additional func...

Page 126: ...ounters can be used in the case of double piece knitting up to 8 shape counters The counters for start width can be changed only in the knitting program or in the pattern preparation unit Shape counte...

Page 127: ...conditions On the other hand they indicate various machine states Setting counters 1 Call up the Cycle counters counters window 2 Call up Additional function keys 3 Tap the key for the desired counte...

Page 128: ...minutes Further information Setting machine parameters 154 Key Function Call up Machine start window Call up Additional function keys Switch on lighting Switch off lighting Call up Main menu Keys for...

Page 129: ...19 knitting rows as standard This value can be set individually for each yarn carrier in the Release clamps window Release clamps window Setting value for releasing thread clamp 1 Call up the Release...

Page 130: ...are displayed Exception Tap on Go to mask key in SINTRAL editor To close the symbols again tap the empty field next to them Configuration toolbar Window Field Key Function 1 List of the windows which...

Page 131: ...symbol 1 4 Press the 3 key or Double click on the symbol The symbol is displayed in the toolbar 2 The character X before the symbol indicates that the symbol has been selected from the list 1 for the...

Page 132: ...eption Those counters and repeat switches which are used exclusively in the Auto Sintral program are not displayed Changeable monitoring window Field Function 1 Display of the current Sintral line 2 W...

Page 133: ...n 4 Select the value in the right column The selected value is displayed in the lower line 5 Confirm entries 6 If necessary link further fields to a value 7 Call up Main menu Key Function Call up the...

Page 134: ...4 Call up Main menu Key Function Call up the Changeable monitoring window Call up Additional function keys Activate and de activate the Stitch tension function block Activate and de activate the SEN a...

Page 135: ...indow from the Main menu 2 Call up Additional function keys 3 Call up Catalog Monitoring window Catalog Monitoring window 4 Select the desired program point 1 loading saving deleting 5 Call up Main me...

Page 136: ...field The window is structured into various areas Setting up the pattern window Key Function Call up the Setting up the pattern menu Key for calling up the Setting up the pattern menu Area Explanatio...

Page 137: ...setting window appears for example Yarn carrier window 2 The keyboard bar appears in the title bar Use it to carry out the changes 3 Confirm input 6 Actions for yarn carrier plunger fabric take down c...

Page 138: ...ion or jacquard line is touched Change NP value window Area Display Change 1 Stitch tension rear knitting system Value can be changed at indirect specification NP6 9 2 2 Needle action rear knitting sy...

Page 139: ...ification Display of the stitch tension window Type Explanation Setting possibility 1 Direct specification NP 12 5 2 Indirect specification 5 NP5 9 2 Value can be changed 3 Jacquard controlled stitch...

Page 140: ...Stitch to the front tuck to the front Stitch to the rear tuck to the rear Stitch to the front tuck to the front miss knit Stitch to the rear tuck to the rear miss knit Transfer to the front cast off t...

Page 141: ...this yarn carrier A Autarkic yarn carrier S Selected H Home C Yarn carrier is clamped and cut off Yarn carrier is stopped outside the SEN area 2 Definition of the yarn carrier display only 3 Correcti...

Page 142: ...selected by tapping the key 1 Comb actions window The Select comb actions window appears Select comb actions window Key Explanation Comb take down upwards grip elastic yarn Comb take down in waiting...

Page 143: ...selected To do so tap one of the gray fields Status line window At some elements the gray field is divided This means If the front field is touched the complete setting menu for this element appears I...

Page 144: ...specification is knitted Now the optimum value can be entered Explanation Value range VCI Racking function VCI1 to VCI50 VK Racking correction by m steps 0 10 Step width 1 70 of the needle distance D...

Page 145: ...e Main menu 2 Press the input field for the racking correction and enter the value or If a racking correction is to be changed then tap the corresponding button and enter the value in the input field...

Page 146: ...machine parameters 154 Setting switch off time when a power failure occurs 156 Copying service data 158 Carry out the reference run 160 Adjusting racking position correction VPK 164 Adjusting basic ra...

Page 147: ...tion on or off The needle beds in the knitting area are vacuumed off with the fluff absorption automatically This does not interrupt ongoing knitting process We recommend switching on the fluff absorp...

Page 148: ...interrupt ongoing knitting process After n courses Number of courses till the selection systems get cleaned 1 course 2 rows Carriage Direction to left and right to left only optimized The course of t...

Page 149: ...touch screen can be displayed in different languages Key Function Call up the Service menu Call up the Basic settings menu Call up the Language window Tap the Select Path key Confirm input Save change...

Page 150: ...ut 5 If the language has not been loaded yet it must be reloaded now The languages are for example saved on a floppy disk the USB memory stick or the M1 To select the storage location the correspondin...

Page 151: ...justable max 60 seconds 4 If the comb take down moves upward for fabric transfer a light barrier checks whether the previously produced knitted panel has completely been ejected 5 Monitoring of main t...

Page 152: ...he Sensors window 4 Enter the value on the appropriate line 5 Confirm input 6 Call up Main menu Further information Stop resistance 39 Symbols in this document 14 Adjusting carriage speed 106 Key Func...

Page 153: ...en when the operating system is read in again Needle bed parameters window Field Data shown 1 Racking ground correction VGK 2 Racking position correction VPK 3 Shock stop motion for the front and rear...

Page 154: ...Adjusting racking position correction VPK 164 Shock stop 40 Saving all machine data on the USB Memory Stick 381 4 2 5 Setting machine parameters The machine parameters are used to make the machine sp...

Page 155: ...me Duty cycle 10 minutes standard value range 0 60 minutes Recommendation LED lamp 0 minutes fluorescent lamp 10 minutes 4 Speed outside the SEN area MSECOS Standard 1 2 m sec maximal speed 5 Maximum...

Page 156: ...hen the operating system is loaded again Shorter power failure If the power supply is restored within the set time confirm the power failure message with the Confirm message key To continue knitting s...

Page 157: ...the Machine parameters window from the Basic settings menu 3 Enter the desired time 4 Confirm input 5 Call up Main menu Key Function Confirm message Switch off main switch Call up the Service menu Cal...

Page 158: ...an carry out an exact error diagnostics Copy Dongle The machine settings do not only contain the machine data but also the machine options the machine configuration the report and other internal contr...

Page 159: ...e saved 5 Call up Main menu Further information Calling up report and shift counters 78 Saving all machine data on the USB Memory Stick 381 Select language with next startup With next switching on of...

Page 160: ...ng the machine data Loading the knitting program and determining the racking reference data Call up and note machine data 1 Call up the Service menu 2 Call up Basic Settings menu 3 Call up the Machine...

Page 161: ...with the values on the machine data sheet If necessary correct the values on the machine data sheet 14 Call up Main menu Carry out the reference run 1 If the racking device is not in the home positio...

Page 162: ...ues on the machine data sheet and if necessary correct the values in the window Machine parameter and confirm them 4 Switch back to the previous window 5 Call up the Needle bed parameters window 6 Com...

Page 163: ...4 Start the machine with the engaging rod The carriage assembly moves slowly and stops in the right reversing position 5 Wait until the Racking finished Message appears on the touch screen 6 To switc...

Page 164: ...e operating system is imported again Adjusting VPK 1 Program an empty row with transfer racking and fix the knitting specification 303 2 Push up two opposing needles in the center of the needle bed 3...

Page 165: ...needle hook of the front needle dips into the pelerine spring of the rear needle 11 The NPK values are automatically saved in the data specific to the machine dongle data The setting process is compl...

Page 166: ...set anew During installation make sure that the front and rear needle beds are opposite each other The VGK value always remains saved even if the operating system is imported again Setting VGK Cast o...

Page 167: ...needles somewhat so that they do not touch each other anymore In the VGK line enter the value using the linear regulator 11 Confirm input The needle bed moves lightly to the left or right 12 Check wh...

Page 168: ...it If a wrong selection occurs then the synchronisation Impulse sensor control selection system is not optimal anymore This has been caused by the big difference between the old and new VGK values The...

Page 169: ...stitch tension Value with sign The second stitch cam of a system is always corrected as only it is active The stitch cams are numbered consecutively from left to right regardless of the carriage dire...

Page 170: ...alues are automatically saved in the data specific to the machine dongle data The setting process is complete Key Function Call up the Service menu Call up the Basic settings menu Call up NPK values w...

Page 171: ...ct an equal distance over both sides of the holder The markings on the brush are visible on both sides the canted surfaces 3 opposite each other the brushes do not touch the needle hooks of the fully...

Page 172: ...e rear needle bed however does not tap them the lower end of the needle detector is at the level of the needle hooks Staggering yarn carriers Further information Staggering yarn carriers 114 IMPORTANT...

Page 173: ...incorrect there will be errors in the fabric or the needles will be damaged For you to be able to adjust the yarn carrier optimally we recommend the following sequence 1 Check centering 173 2 Center...

Page 174: ...74 The Adjustment of yarn carriers window appears 3 In the Adjustment field set the switch to Vertically 4 Tap on the corresponding yarn carrier The setting window appears 5 Open the covers and move t...

Page 175: ...7 Check the position of the yarn carrier tip For that purpose move the yarn carrier manually into the needle cross and check the adjustment 8 The adjustment is correct if the yarn carrier tip is loca...

Page 176: ...s greyed out 2 Open the covers 3 Move the yarn carrier between needle bed and clamping and cutting bed 4 For centering the yarn carrier tip use the two adjusting levers 3 and 4 They are included in th...

Page 177: ...tip to the front and to the rear 7 Check the adjustment For that purpose move the yarn carrier over the needle cross The adjustment is correct if the lower end of the yarn carrier tip is located exact...

Page 178: ...he open latch at exactly the same point by each yarn carrier for both selvedge needles the yarn carrier tips move exactly between the needle beds in the needle cross and the distance between yarn carr...

Page 179: ...clamping and cutting bed A yarn carrier reference run is necessary for example after a Restart 1 Call up the Service menu from the Main menu 2 Call up the Reference runs window 3 In the Reference run...

Page 180: ...l The yarn carriers move outwards to their left or right limit stop then into clamping position above the clamping and cutting bed 6 If a yarn carrier is referenced the icon changes from Yarn carrier...

Page 181: ...mation Adjust yarn carrier horizontally 182 If during a yarn carrier reference run appears the Command canceled message this means that it was not possible to reference one yarn carrier it must be new...

Page 182: ...iers window The Adjustment of yarn carriers window appears 3 In the Adjustment field set the switch to Horizontally 4 The setting window appears 5 Tap on the Move to first position key The yarn carrie...

Page 183: ...izontal position field position the yarn carriers so that yarn carrier tip is centered to the first needle 7 Confirm the setting To do so tap on the Confirm position key The yarn carrier is adjusted T...

Page 184: ...window The Adjustment of yarn carriers window appears 3 In the Adjustment field set the switch to Vertically 4 The setting window appears 5 In the Correction value field enter the desired height Valu...

Page 185: ...ine 4 2 Advanced adjustments 6 Adjust the yarn carrier Further information Adjusting the height of the yarn carrier 178 Position of the yarn carrier tip A Inner yarn carrier track 7 8 or 9 B Outer yar...

Page 186: ...be heeded so that you may work in the various windows Call up direct help To receive direct help on a specific key in the menu first tap the direct help key and then the key for which you want help Po...

Page 187: ...e is loaded the information Write protection appears in the status line of the SINTRAL editor Entries in selection window Selection windows are open when some keys are selected The following entry is...

Page 188: ...ch from begin select the Yes key or Select the No key if you only want to search from here 5 To activate the search tap the top arrow key or To exit the window tap the bottom arrow key 6 To find other...

Page 189: ...tem 7 is replaced throughout the entire file 5 Select options for uppercase lowercase letters and the search direction 6 To activate the search tap the top arrow key or To exit the window tap the bott...

Page 190: ...to key The Go to window appears Selection window for Go to function key 2 Enter the line number or name to be searched for with the virtual keyboard 3 To go to Sintral line numbers tap the Sintral li...

Page 191: ...To use a switchover key e g to enter a special character first press the switchover key and then the key with the special character To return to normal characters press the switchover key again Key F...

Page 192: ...owing data media USB Memory Stick Hard disk of the computer in the knitting machine Online Network On the right hand side the files from the selected folders are displayed This list of files appears i...

Page 193: ...indow 1 From the Main menu call up the Load Save window 2 Call up Additional function keys 3 Call up the File Manager window Key Function Call up the Load save window Call up Additional function keys...

Page 194: ...Copy selected folder including contents subfolders files to the target folder Rename file Change name of selected file Delete folder Delete selected folder including contents subfolders files Set Writ...

Page 195: ...the desired folder in the list on the left in which the new folder is to be created 2 Call up the selection window with the key Create folder The window Create new folder appears Selection window Crea...

Page 196: ...he date time of the last change to the selected file are displayed You have access to the following data media Removable data carrier on the USB socket for example USB Memory Stick floppy disk drive C...

Page 197: ...d path with one of the Direct pattern folder selection keys 3 Use the PAT SIN JAC SET LIB keys to select whether the entire pattern of the current machine PAT or individual file types are to be listed...

Page 198: ...lder selection Current folder selection Open the dialog box for definition of the current folder Display the content of the Zip file for Setup2 Close the zip file for Setup2 Load selected file and acc...

Page 199: ...ttern already loaded Editing the setup data for Setup1 Update Update the contents of the folder Call up Direct Help for the key pressed next Activate deactivate Entire pattern selection Activate deact...

Page 200: ...information KnitLAN connection 220 Selecting the current folder 208 Copying files 205 Displaying file in pattern editor 201 Activate deactivate EAY selection Activate deactivate SP1 selection Activate...

Page 201: ...eview Displaying file in pattern editor 1 From the Main menu call up the Load Save window 2 Select the file to be viewed in the file list 3 Tap the Display file key 4 The Pattern editor window is open...

Page 202: ...find a certain term Go to a certain position Carry out the Quick jump corresponding mark e g from FBEG to FEND Enlarge Display text enlarged Reduce Display the text decreased Function list Toggle on...

Page 203: ...s and files on the data carriers Clear knitting memory 1 Call up the Load save window Load save window 2 Call up Additional function keys 3 Call up Delete knitting memory 4 Call up Main menu Key Funct...

Page 204: ...files 4 3 204 Deleting individual files in the knitting memory 1 Call up the Load save window Load save window 2 Select the file via the SIN or JAC key 3 Call up Additional function keys 4 Call up De...

Page 205: ...stick 1 Insert the USB memory stick into the USB socket 2 From the Main menu call up the Load Save window 3 Call up Additional function keys 4 Call up the Copying catalog window Path specifications i...

Page 206: ...on Key Function Copying a file Copy file selected in Source to Target Deactivate Write Protection Deactivate write protection of the selected file Copy all Copy all files from Source to Target Current...

Page 207: ...the sort sequence The sort sequence can individually be adjusted To do so click on the header line 1 Copying catalog window Select and confirm the sort sequence in the Sort by window Setting the sort...

Page 208: ...e letter or computer name e g D or SERVER01 2 Specification of the subdirectories e g PATTERN or Stoll M1 Extract Standard setting Following drives are set by default in the keys of Direct folder sele...

Page 209: ...he input window Select new folder appears Select new folder window 4 Select the new path Key Function Call up the Load save window Direct folder selection key The symbols of the 3 keys Direct folder s...

Page 210: ...ne 4 Working with files 4 3 210 5 End setting process and save changes In the Load Save window the display of the key Direct folder selection is adapted to the new path The path is displayed below it...

Page 211: ...problem Please note that only program errors so called syntax errors can be found Errors in the jacquard area cannot be detected During the program test the pattern is displayed in the upper area and...

Page 212: ...tart program test Start program test from a certain line on Interrupt program test Interrupt program test and restart it End program test Go to a certain position Carry out the Quick jump correspondin...

Page 213: ...ing machine must be stopped During production you can view the knitting program only Further information Help on working in the windows 186 4 4 1 Activating Sintral editor Call up the SINTRAL editor w...

Page 214: ...et the beginning of a marking An existing marking is removed Replace search for a certain term and replace it by a new one End of marking Set the end of a selection Go to a certain position Cut Cut se...

Page 215: ...rd on current line Reduce Display the text decreased Switch over between current pattern and Auto Sintral Remove tile window Remove tile window horizontally or vertically Delete all delete the complet...

Page 216: ...two editors available which work independently of one another When opening the jacquard is jumped to in the lower editor The size of the division is changed via both arrow keys on the left or right si...

Page 217: ...l scrolling only changes one editor and the start of a long line can be displayed in the left editor and the rest on the right one Selections will immediately be copied in the other editor The size of...

Page 218: ...ow key next to the Delete key Sintral jacquard or a line from the loaded file can be deleted via this submenu Window Delete submenu Key Function Key Function Go to the start of the file Go to the star...

Page 219: ...can be displayed in the SINTRAL editor You can jump in these lists using the following keys To jump to the next function to the next error in the knitting program tap the Go to help for next key or T...

Page 220: ...hine data Requirements Machine and M1 are networking Operating system of the machine V 1 2 or higher Software version of M1 V 3 9 or higher Configure the KnitLAN connection Valid for This description...

Page 221: ...key 5 Transfer the selected computer into the KnitLAN ftp 3 field 6 If another computer needs to be selected repeat steps 4 and 5 7 Call up the Main menu Call up Main menu 1 Display of network enviro...

Page 222: ...firewall you have to call up the firewall settings and allow the Stoll FTP service as an exception Start Control panel Windows firewall tab Exceptions The program Stoll FTP service can be found under...

Page 223: ...may be carried out and which may not can be assigned to a user or a user group If a window is blocked it can be called up and the data viewed however changes are not possible exception the password is...

Page 224: ...access to this window The password must remain secret Uppercase and lowercase letters can be used in a password If the password is lost the Stoll Helpline can help with a special password Field Functi...

Page 225: ...th the keyboard In the standard configuration the first password is MASK ACCESS It is written in uppercase letters and without quotation marks Key Function Call up the Service window Call up User prof...

Page 226: ...e it again with a double click or Tap the switch 3 6 Only enable a few windows First block all windows Additional function keys key and Block all windows key and then enable the few windows again 7 En...

Page 227: ...1 Call up the Service window 2 Call up User profile window User profile window 3 Enter and confirm the password with the keyboard 4 Select the desired program point 5 loading saving deleting 5 Select...

Page 228: ...erson who knows the password Enabling blocked window 1 Display the additional function keys in the blocked window 2 Tap the Password key 3 Enter the password with the keyboard Enabling blocked window...

Page 229: ...ion see section On line commands at the end of this chapter Modify password 1 Call up the Service window 2 Call up User profile window 3 Enter and confirm the password with the keyboard 4 Call up Addi...

Page 230: ...is an uncertainty as to which windows are required for daily work and which are not We suggest using the following procedure 1 First block all windows 2 The knitter begins working with the machine 3...

Page 231: ...ary 1 Activate program Online 2 Select the Display call round program point in the NET program The call round window appears 3 Type in the corresponding command and confirm Commands Function setuserle...

Page 232: ...Adjusting knitting machine 4 Defining user profile 4 6 232...

Page 233: ...e is called Setup file Your advantages working with a setup file The setup data are centralized in one setup file Clear operation of all setup data on the machine Clear separation of variable pattern...

Page 234: ...ed parameters were still written in Sintral functions Leading to setup work when converting the pattern for other machines You can use the extended setup data from now on In order to distinguish them...

Page 235: ...orrection of Intarsia yarn carrier in the KI K I tab All yarn carrier corrections normal and intarsia are part of the YCI tab with tandem operation the correction values for the right carriage are par...

Page 236: ...layed in front of the pattern Correction of stitch length for right carriage in tandem operation NPR Not possible possible Additional information such as Machine Number Online Number Host Name Not pos...

Page 237: ...the active virtual keyboard Switch off the virtual keyboard in order to switch to another menu 6 Activate and deactivate the state line only display of the values no window call up possible 7 Switch...

Page 238: ...menu The Setup2 Editor window appears How to open the Setup2 file in the Setup2 Editor You can edit Setup2 data independently to the running production by the file mode 1 Call up the Load save window...

Page 239: ...n 1 Slider 2 Shows the maximum value of the selected field 3 Shows the minimum value of the selected field 4 Increase or decrease the value by one step 5 Apply value from the previous row The applied...

Page 240: ...se letters the setting of numbers or special characters is maintained SHIFT Shift between uppercase and lowercase letters and between numbers and special characters BACKSPACE Move the cursor by one st...

Page 241: ...ield Move cursor one line upwards Move cursor one line downwards Move cursor one character to left Move cursor one character to the right Move cursor to first input of selection field Move cursor to l...

Page 242: ...Editor 5 4 242 The Input Helper for Yarn Carriers YLC tab Element Function Enter yarn carrier specification Example 3A Delete entry Move cursor one character to left Move cursor one character to the...

Page 243: ...he selection list which are not yet part of the table Example Some NP are part of the table Select NP indices in the Add Rows dialog box from those not yet listed in the table Multiple selections are...

Page 244: ...ection list The cursor jumps to the desired line of the table Active with more than 21 lines Adding a table row Delete the selected line Copying the values of a line Inserting the copied values Copyin...

Page 245: ...ve Pattern Save the pattern with selected Setup data Select the desired Setup data in the Save with configuration dialog box Deleting file Delete selected file Display selected file With a Setup2 file...

Page 246: ...alue 0 Maximum value 15 Step width 1 WM Open the brake of the active take down system main take down or comb take down for a maximum of 2 5 seconds take down roller or comb take down turn back by a ma...

Page 247: ...Monitoring of main take down If the take down has not been used after n 0 100 knitting rows the machine will stop 0 no supervision Minimum value 0 Maximum value 100 Step width 1 WMK C Controlling the...

Page 248: ...iary take down W n is active Switch off the auxiliary take down The auxiliary take down will be opened W Input of the speed of the auxiliary take down Turning value n 1 15 Minimum value 1 Maximum valu...

Page 249: ...Setup Data 233 Comparing Setup1 to Setup2 235 Explanation Value range WM Modify the fabric take down value by n percent 80 to 80 WMK Changing the fabric take down value by n percent while the comb tak...

Page 250: ...ion Value range YD Distance between yarn carriers and fabric selvedge Collapse reduced display Expand expanded display YD1 YD8 Distance of the yarn carriers on track 1 to 8 from the left and right fab...

Page 251: ...value 120 Step width 0 5 1 32 inch 0 8 mm K I a Correction value for yarn carrier on the left if the autarkic yarn carrier is positioned outside its own color field Minimum value 120 Maximum value 12...

Page 252: ...from carriage reversal point until achievement of the operating range of the yarn carrier Finally it can be chosen between the following possibilities 1 Acceleration up to 100 2 Braking down to 50 mai...

Page 253: ...f the inlay yarn carrier in the Yarn carrier carriage width field Further information Table Tools 244 File tools 245 Helpers for Input 239 Overview of the Setup2 Editor of the CMS 237 Setup Data 233 C...

Page 254: ...ition Horizontal shifting of the insertion position x Positive value Following basic yarn The thread is inserted in the needles later on Standard 6 5 mm Negative value Leading plating yarn Standard 0...

Page 255: ...rection for all stitch cams Minimum value 2 Maximum value 2 Step width 0 05 NP1 NP100 Stitch cam position 1 to 100 Value Stitch length in NP values or mm Value mm Specification in NP values Minimum va...

Page 256: ...m value 0 05 Maximum value 1 20 Step width 0 05 MSEC Speed normal speed Minimum value 0 05 Maximum value 1 20 Step width 0 05 MSEC0 Speed for empty rows S0 Minimum value 0 05 Maximum value 1 40 Step w...

Page 257: ...cle counter controls which pattern area is defined in the knitting program Further information Table Tools 244 File tools 245 Helpers for Input 239 Overview of the Setup2 Editor of the CMS 237 Setup D...

Page 258: ...trol mode On the CMS the mode can be changed here Production without YLC Working with mm Working with original fabric According to Sintral specification Correction data Working with mm No correction d...

Page 259: ...th this measuring wheel Correction Enter correction value for an additional thread from the from the right The correction value has an effect in the carriage direction to the left Correction Enter cor...

Page 260: ...p2 235 Minimum width Change the minimum width only if the error message YLC deviation from set value of measuring wheel x too large is displayed Value range 2 E 0 2 E E Number of needles per inch Gaug...

Page 261: ...vice Select measuring wheel n 9 to 16 Y Select the yarn carrier 1A to 8D working with this measuring wheel Yarn Quality for yarn disposition only Yarn A maximum of 3 yarns can be threaded into one mea...

Page 262: ...ion Helpers for Input 239 File tools 245 Table Tools 244 Setup Data 233 Overview of the Setup2 Editor of the CMS 237 Comparing Setup1 to Setup2 235 Explanation front Stitch cam position on the front n...

Page 263: ...function VCI1 to VCI50 VK Racking correction by m steps 0 10 Step width 1 70 of the needle distance Dir Direction of the racking correction to the left to the right not defined will be defined on the...

Page 264: ...r of the CMS 237 Setup Data 233 Comparing Setup1 to Setup2 235 Explanation 137 Needle gauge These data derive from the Select Machine dialog box of the M1plus 195 Needle hook gauge 156 Coupling width...

Page 265: ...p2 files setx Calling up By the Pattern Parameters Setup Data menu By the MC Program Display MC Program MC Setup menu setx Save Button Apply Menu Save Effect of editing Direct in the pattern Direct in...

Page 266: ...activate write protection Limiting values do not agree with each other The limiting values of the entered setup data are compared to data of current machine and checked Conflicts may therefore arise i...

Page 267: ...3 Select the desired setup file 2 The Setup data editor key is displayed 3 4 Tap the Setup data editor key 3 Key Function Call up the Load save window Activate the Setup selection Call up the Setup d...

Page 268: ...the file name of the loaded setup file Card Meaning NP 1 50 Stitch cam position with index 1 to 50 NP 51 100 Stitch cam position with index 51 to 100 WMF Specifications for take down value YD Distanc...

Page 269: ...ional function keys 2 Tap the Activate write protection key in order to activate the write protection or Tap the Deactivate write protection key in order to deactivate the write protection Editing the...

Page 270: ...Setup Data 5 Setup1 Editing the setup file 5 5 270...

Page 271: ...for excessive wear Wearing part Possible causes of increased wear Fabric take down rollers Excessive fabric take down values Contact pressure too high low Yarns harmful for e g abrasive sanding yarns...

Page 272: ...ot removed carefully Belts drive racking comb take down auxiliary take down Belt tension too high Danger of bearing damage adjustment with measuring device by Stoll technician Belt tension too low Dan...

Page 273: ...aning the friction feed wheel 100 operating hours Cleaning main drive fan once a month Cleaning fan and radiators in right control unit Cleaning filter mat of power supply unit 3 to 6 months Thoroughl...

Page 274: ...vice 279 Cleaning the friction feed wheel 279 Cleaning main drive fan 280 Cleaning fan and radiators in right control unit 280 Cleaning filter mat of power supply unit 281 Thoroughly cleaning needle b...

Page 275: ...ted when cleaning two options are available Disconnect machine main switch Deactivate touch screen using the Block input key Cleaning the touch screen 1 Call up the Service menu from the Main menu 2 T...

Page 276: ...machine when the carriage is located in the center of the needle bed 2 Open the covers 3 Remove the carriage assembly panelling 1 4 Push the locking of the fluff container downwards and pull away con...

Page 277: ...ower end 4 Push the suction tube upwards until the fixing clip 5 is pulled out of the carriage 10 Separate the suction tube and the suction hose Blow out the suction tube with compressed air 11 On ass...

Page 278: ...t needle bed completely 4 Vacuum off dirt in the area of the needle hook pelerine spring 1 and in the area of the needle bed 2 5 Close all covers over the needle bed again 6 Transfer all stitches to t...

Page 279: ...d cutting needle upward 2 Clean the clamp and cutting needles and the clamping pinion with a cloth or a brush 3 Push the clamping and cutting needle back upward 6 2 6 Cleaning the friction feed wheel...

Page 280: ...l unit 5 Switch on machine 6 2 8 Cleaning fan and radiators in right control unit 1 Switch off the machine and wait until the machine is currentless 2 Swing open the cover on the right hand control un...

Page 281: ...it 1 Swing open the cover on the control unit Fan power supply unit 2 Remove screw 1 and hinge down the housing toward the front 3 Remove filter mat and blow it out with compressed air 4 If heavy soil...

Page 282: ...jack bed 3 Take off jack bed 1 4 Remove needles coupling part intermediate slider and selector jacks 5 In case of CMS 520 C and CMS 830 C take off the selection jack bed additionally If the needle bed...

Page 283: ...les coupling part intermediate slider and selection jacks with oil 11 Pull out wire 2 to enable jack bed to be guided into holding down jacks more easily during assembly 12 Reassembly needle bed 13 Lu...

Page 284: ...oil to the cams with a brush 9 Set the carriage part on the needle bed again 10 Repeat step 4 to 9 for all carriage parts 11 Set the main switch to 1 The carriage position is re referenced IMPORTANT...

Page 285: ...Oil needle bed 288 Restarting lubricating interval 289 Oiling jack bed 289 Oiling the control of the holding down jacks 289 Oiling the wires in the yarn carrier rail 290 Greasing impulse sensor rails...

Page 286: ...rails Greasing the coupling parts and the intermediate sliders 1 month Greasing the yarn carrier bows 2 months Greasing the linear guidance of the carriage 6 months Greasing the racking device Greasi...

Page 287: ...er lubricating interval instead of a longer one After the lubricating interval expires a message appears stating that the needle bed must be oiled Set lubricating interval 1 Call up the Service menu f...

Page 288: ...ing that the needle bed must be oiled 1 Apply oil with a brush or spray bottle Oiling needle bed top without central lubrication center with central lubrication 2 Brushes are attached at the side of t...

Page 289: ...he Sensors window appears at the bottom of the touch screen 3 Call up the Sensors window 4 Input Syst run through until lubric 5 Confirm input 6 Call up Main menu 6 3 5 Oiling jack bed Oiling the jack...

Page 290: ...Maintenance of the knitting machine 6 Lubricate knitting machine 6 3 290 6 3 7 Oiling the wires in the yarn carrier rail Apply oil on the wires in the yarn carrier rail using a paintbrush...

Page 291: ...nding on the machine gauge there is a front and a rear impulse sensor rail Greasing the impulse sensor rails Use a brush to apply grease to the impulse giver rails 1 Machine gauge Impulse sensor rail...

Page 292: ...note appears a Grease needle bed pictograph Greasing the butts of the coupling part and intermediate sliders Use a brush to apply grease to the butts of the coupling parts and intermediate sliders 6 3...

Page 293: ...near guidance has to be greased 1 Remove the carriage assembly panelling 1 2 Grease the lubricating nipples 2 with a grease gun Klueber Staburags NBU 12 300 KP ID 231 191 IMPORTANT An irreversible dam...

Page 294: ...ear carriage support Further information Move the carriage assembly outward up to the support surface 301 6 3 12 Greasing racking device Greasing racking device 1 Position the rear needle bed at an an...

Page 295: ...rease needle bed support adjustment pieces Greasing the needle bed supports adjustment pieces 1 Position the needle beds at an angle 2 Vacuum off fluff and dust 3 Apply grease to needle bed supports w...

Page 296: ...Maintenance of the knitting machine 6 Lubricate knitting machine 6 3 296...

Page 297: ...arriers and repositioning them 299 Separating the suction tubes from the carriage 300 Move the carriage assembly outward up to the support surface 301 Sliding board 302 7 1 1 Switching power supply 40...

Page 298: ...nual interventions Service Window Manual interventions Service 3 Tap the Off switch if the 40 Volt power supply is to be switched off Answer the message Switch off with Yes or Tap the On switch if the...

Page 299: ...anually movable 2 Move the yarn carrier to a position where it is as accessible as possible and where it can be threaded it up easier Reposition the yarn carriers 1 Insert the thread in the needles 2...

Page 300: ...1 3 Separating the suction tubes from the carriage 1 Remove the carriage assembly panelling 1 2 Loosen the screw 3 and swivel the retainer downwards 3 Lift the suction tube somewhat at the lower end...

Page 301: ...n menu call up the Manual interventions window 2 Activate the Carr revers outs n bed option in the Manual interventions window 3 Pull up engaging rod 4 After one at the latest two carriage strokes the...

Page 302: ...ual boards Each sliding board can be pushed to the left or to the right A The sliding boards are secured at three points Use the square spanner from the accessories for opening B Each sliding board ca...

Page 303: ...ly e g on line 998 in the Sintral program 4 Enter the knitting row using the virtual keyboard For example you may want to enter a transfer row to the rear on line 998 The specifications are as follows...

Page 304: ...key and engaging the machine The knitting specification is carried out after the next reverse 9 Stop the carriage if it is in the left reverse again 10 Carry out work on the knitting machine 11 To re...

Page 305: ...jack 310 Remove needle bed or position it at an angle 311 Repairing needle bed and additional needle bed 313 Removing carriage part 316 Removing cam plate 327 Removing and mounting step motor 328 Repl...

Page 306: ...with it also be pulled upwards 3 When the butt of the coupling parts 4 bumps into the holding down jack bed press the coupling part downward Pull out the needle and coupling part upward 4 Assemble th...

Page 307: ...ng the intermediate slider 1 Push the needle and coupling part 1 upward 2 Using the pliers pull the lower butt of the intermediate slider 2 downwards out of the needle bed while pressing the upper but...

Page 308: ...oupling part 1 upward 2 Push the intermediate slider 2 until the lower butt bumps into the cover rail 3 3 Pull the upper butt of the intermediate slider out of the needle bed while pressing the lower...

Page 309: ...s into the spring wedge 2 3 Push the selection jack 3 upward until it bumps into the cover rail 4 4 Press the butt 5 of the selection jack into the needle bed while at the same time sliding the select...

Page 310: ...on the left and right hand sides of the jack bed 4 Remove the limiter 3 on both sides Replacing a jack 5 Pull out wire 4 and with gauges E3 5 2 E5 2 E6 2 E7 2 E9 2 with 72 wire 6 as well up to the poi...

Page 311: ...ersing position stop the machine with the engaging rod If a central lubrication is present the carriage must be in the left reversing position 3 Tap the Rel drive brake key in the Manual interventions...

Page 312: ...rds the front carefully and lean it against the machine covering 2 Rear needle bed Remove the needle bed from the machine with two persons Screwing on needle bed tight Installing front and rear needle...

Page 313: ...ined There are two different versions milled and combined needle beds The additional beds are always milled Milled needle bed 1 If the carriage blocks then separate the connection of the carriage part...

Page 314: ...lector jack from this machine and place it into the repaired groove Push the needle up and down in the groove If it moves easily check whether the moving parts of the neighboring grooves move easily a...

Page 315: ...le channel 13 The metal debris must be removed from the needle channels For this purpose clean the area of repair with a brush 14 If everything is in order reinsert the moving parts into the needle be...

Page 316: ...ain drive 2 Carriage part It can be removed from the machine for replacing cams or if the carriage part blocks The carriage part is mounted on the carriage support 3 Cam plate The cams are mounted on...

Page 317: ...pport 324 Remove the carriage part to replace the cams 1 Move the carriage assembly outward up to the support surface 2 Switch off 40 V power supply 3 Open the covers 4 Move the yarn carrier from the...

Page 318: ...embly panelling 1 Panelling of carriage assembly 6 Take the suction tubes 2 out of the carriage part 7 Loosen the screws on the plugs 3 and pull out the plugs 8 Unscrew the shoulder screws 4 and screw...

Page 319: ...art from machine 13 To replace the cams turn the cam plate upward Further information Move the carriage assembly outward up to the support surface 301 Switching power supply 40 V off and on 297 Separa...

Page 320: ...as well Before starting to operate the machine you have to eliminate the fault Otherwise the carriage assembly might block again immediately To eliminate the fault you need to remove the corresponding...

Page 321: ...Swivel left and right swiveling plates 6 inward 11 To release the drive brake tap the Rel drive brake key Main menu Manual interventions service window Release drive brake key IMPORTANT Damage to nee...

Page 322: ...ling part intermediate slider and selection jack If trick walls are damaged they have to be repaired If the carriage support blocks The drive brake has automatically closed Release the drive brake aga...

Page 323: ...7 3 Replacing parts Further information Switching power supply 40 V off and on 297 Separating the suction tubes from the carriage 300 Assembling carriage part and carriage support 324 Repairing needl...

Page 324: ...cutting bed will be pushed by the carriage part more exactly by the cam box curves into their correct position Please observe the following procedure Procedure Front Needle Bed Open the lateral safet...

Page 325: ...iveling plates 6 outward below the carriage support 7 Tighten both shoulder screws 4 for fixing the carriage part Assembly of the rear carriage part pull the upper area of the carriage part needle bru...

Page 326: ...ne with the engaging rod The yarn carriers move automatically back into their knitting position then the carriage starts moving 19 Only if the carriage assembly was blocked If the carriage stops after...

Page 327: ...tep motors 1 and selection systems 2 4 Remove the screws 3 Screws for cast body on cam plate 5 Loosen screws 4 Pull control 5 of holding down jacks a little bit to the front Thus the cam plate is not...

Page 328: ...Remove the carriage part 2 Remove the cam plate Removing step motor 3 Move defective step motor to home position Turn the scale 2 until the pointer 1 is positioned exactly on the zero point 3 4 Remov...

Page 329: ...ward to be able to insert the roller 6 in the gear rack of the step motor 8 Mount the step motor If this is not possible repeat step 7 9 Screw on the screws 4 tight 10 Reassemble the cam plate and car...

Page 330: ...g disk 1 to the mounting position 5 o clock 3 Turn over the step motor and check the mounting position The adjustment is correct if The upper gear rack 2 and the boring are aligned The lower gear rack...

Page 331: ...itioned correctly For this purpose turn the positioning disk 1 to the home position 6 o clock The gear racks must be aligned 9 If this is not the case repeat steps 2 till 8 The gear rack is replaced T...

Page 332: ...rrier 2 visually expressed if this setting were on a clock the time would be 11 58 Built in position 7 In this installation position push in the gear rack 3 from the left until light resistance can be...

Page 333: ...must be aligned Monitoring of built in position 13 If this is not the case repeat step 3 through 11 14 Move pin of the lower gear rack guide at the rear to the home position Replacement of the gear r...

Page 334: ...unit in the front until the contact pins are free Push the yarn control unit to the rear and remove it 4 Mount the new yarn control device exactly at the position marking of the old yarn control devic...

Page 335: ...tion of friction roller Replacing the friction roller Preparations 1 Remove the lug 1 by loosening the knurled screws somewhat Friction feed wheel 2 Remove screws 2 and take off the stop motion rails...

Page 336: ...over the course of time by the yarn Then the friction roller does not need to be replaced immediately but its position can be shifted by 11 mm This doubles its service life 1 Remove the screws 12 Scr...

Page 337: ...ated above the left and right control unit 5 Push the cover rails 1 to the side only until an open area results at the repair point For this purpose push the upper cover rails to the left until the re...

Page 338: ...ent of the left and the right device of the light curtain to each other are checked Start the automatic check 1 Call up the Service menu from the Main menu 2 Call up from Service window Manual interve...

Page 339: ...LED is glowing the alignment is bad Realign the light curtain This check is also possible while the machine is producing The light curtain is also active during the check When the machine is idle Chec...

Page 340: ...3 340 With the machine running On the left side of the yarn carrier rails move the test rod into the protective area The carriage must be stopped immediately Confirm the error message Repeat this pro...

Page 341: ...ush all the yarn carriers of the corresponding rail to their outmost position the front yarn carriers to the left the rear yarn carriers to the right 2 Switch off main switch 3 Dismantle the cover of...

Page 342: ...yarn carrier rail from the machine with two persons The side which is tightened with only one screw is to be removed first 5 Position the yarn carrier rail into the assembly device or place it on a f...

Page 343: ...yarn carrier must be replaced both yarn carriers are to be dismantled 3 Push the yarn carriers to the replacement point 4 Once the left ball bearings 3 are outside the wire 4 turn the yarn carrier so...

Page 344: ...ing shaft 6 Push the yarn carrier inward until it is running completely on the wire Concluding activities Assemble in reverse order When assembling the yarn carrier rail make sure that the side which...

Page 345: ...stem This chapter contains information on Overview of the electronic control control cabinet left and right 345 Power supply unit 349 Replacing electronic card 350 7 4 1 Overview of the electronic con...

Page 346: ...eft control cabinet Left control cabinet Card Function 013 ID 301 013 Controlling the motors for the yarn carriers Each card controls 4 yarn carrier drives servo motors and 4 high low motors step moto...

Page 347: ...tic switching off of the machine is activated in case of extreme overvoltage if the servos are not ready for operation Controlling the feed wheel fluff absorption and fault lamp Ballast fuse for servo...

Page 348: ...ctions to the other cards Control of the knitting sequence Controlling the carriage main drive and the racking position of the rear needle bed 7 014 ID 301 014 Monitoring of the carriage assembly posi...

Page 349: ...Ds on the power supply unit indicate which voltages are generated and at which voltage an error occurs While switching on the main switch the lower three LEDs light up immediately and the 28 V approx...

Page 350: ...cknowledge the error remedy IMPORTANT An electronic card can be destroyed by electrostatic charge If you touch a board while you are electrostatically charged the board will be destroyed First dischar...

Page 351: ...nit Fuses at the rear of the right control unit for a better overview the fan was dismantled Valid for CMS 530 CMS 520 C CMS 520 CMS 502 CMS ADF 3 DANGER Life threatening high voltage Electrical shock...

Page 352: ...nit 5 Check the ballast fuse 5 on the right control unit For this purpose remove the screws at the top and bottom and pull out the board Ballast fuse for servo drive and racking on the control unit DA...

Page 353: ...F1 F3 Fabric take down F11 F13 Power supply unit F4 F6 Friction feed wheel F18 Central Lubrication F8 F10 Servos F20 F22 Fluff absorption Use a replacement fuse from the accessories Use only a fuse w...

Page 354: ...ime is calculated The needle selection displacement is carried out with the following steps Preparations 355 Reset reference values of impulse sensor carry out carriage reference run 356 Determining t...

Page 355: ...ushes on the front and rear carriage part The test series is required for all the impulse sensors of the machine with a tandem machine there are four impulse sensors For the check you need a small kni...

Page 356: ...up Additional function keys 5 Call up the Machine parameters 2 window 6 Select all impulse sensors activate control box On a tandem machine there are four impulse sensors 7 Confirm input tapping on t...

Page 357: ...the machine stop the carriage in the right reversing point 3 Call up the Service menu from the Main menu 4 Call up Basic Settings menu 5 Call up the Adjustment of needle selection menu 6 Call up the...

Page 358: ...as OK is entered by default in the active line or If one or more needles are not driven out set the 4 switch to 0 An F is entered in the table 13 Engage the machine and check the needle selection in t...

Page 359: ...e sensor is finished 20 Calculating the reaction time Tap the 6 key for this The optimum reaction time is calculated This takes about 10 seconds When the calculation is finished a message appears on t...

Page 360: ...7 7 Entering the data of the needle selection displacement manually If the data for the needle selection displacement got lost and there is no Dongle data available the data can be entered manually Wh...

Page 361: ...n the machine data sheet 7 If the values are not identical to the data of the needle selection displacement enter them manually see next section 8 Call up the Main menu Entering the data of the needle...

Page 362: ...he touch screen BootOkc window 2 Touch the Restart and Machine Configuration key 3 Tap repeatedly on the Continue on to the next window key until the Machine parameters window is displayed Language Ma...

Page 363: ...eedle bed parameters 2 window 7 Confirm entries 8 Return to the Needle bed parameters window 9 Advance till the Main menu appears 10 Save the change in the machine adjustments on the USB memory stick...

Page 364: ...Repairing the knitting machine 7 Entering the data of the needle selection displacement manually 7 7 364...

Page 365: ...reby call up various windows e g the Basic Settings Menu window For the setting of the Stoll operating system more windows are open in which the changes can be made If your knitting machines are inter...

Page 366: ...with control OKC Schematic representation of the boot process Description of the boot process After switching on knitting machine main switch 1 windows XP gets started The opening screen is displayed...

Page 367: ...window 1 Symbol and status bar show the connection status 2 Keys for carrying out definite actions 3 Activity and progress display show the present progress of the boot process 4 Lists that number th...

Page 368: ...released As soon as the connection to control is made more keys are released based on the control information If a warm start is possible then this is automatically carried out after a waiting time t...

Page 369: ...d in the Basic Settings window Starts the installation process of a Stoll operating system including configuration of the machine The storage location of the Stoll operating system can be selected in...

Page 370: ...ayed 2 Type in within the waiting time for the warm start on the Basic Settings key The Basic Settings Menu window is displayed Basic Settings Menu window Area Explanation Boot Source Keys for selecti...

Page 371: ...in the Basic Settings Menu window Set waiting time 1 Pull the slide to the desired position The waiting time is displayed in the input field 2 Confirm input Key Explanation Current Version HD Renewed...

Page 372: ...figuration window Label Description Machine Classification Enter the machine classification Component Type Enter the component type Controller Characteristic Name of the control unit only display Date...

Page 373: ...ect the machine classification 2 In the Component Type list field select the component type In the Controller Characteristic field the controller type is displayed 3 Confirm input Enter the date time...

Page 374: ...k Enter descriptions of this machine in the Description field Workgroup All knitting machines should be located in the same Workgroup so that the machines can communicate with each other This input fi...

Page 375: ...allocation of an IP address and the further configuration parameters to the computers machines in a network MAC Address Media Access Control Address Name Name of the network board Use DNS Domain Name...

Page 376: ...ard is displayed 2 Tap into the Computer Name by any desired name 5 15 characters for the respective knitting machine or Maintain the standard setting Enter the user name and the password 1 In the Use...

Page 377: ...ion input field Enter E Mail Address 1 Activate the Enable check box 2 Tap on the Configure key The E Mail Configuration window is displayed 3 Select the cases in the Events field by the appearance of...

Page 378: ...tically run The machine settings are copied to the machine After the copying is complete a message appears Saving dongle data The machine settings do not only contain the machine data but also the mac...

Page 379: ...ate_time_mcnr zip Restore the last version of the Stoll operating system 1 Tap on the key Restore Last Version A dialog window for confirming the restoration appears 2 Confirm message The BootOkc wind...

Page 380: ...splayed Displaying the history of the software versions For diagnostics purposes it is important to know which software is installed on the computer In the Version Info window the current versions and...

Page 381: ...machine number name The Machine data can be copied on a USB Memory Stick After installing a new operating system version or following data loss or the change of the hard disk the machine data can be...

Page 382: ...Load the machine settings in the machine computer 378 8 3 Saving pattern after a big fault No Warm start can be made after a big fault of the control e g system crash You have to carry out a Restart...

Page 383: ...e saved We recommend to save the pattern on a USB Memory Stick or network drive 3 Confirm the path specification 4 The selected files will be saved under a new name Saved_pattern sin jac set setx seq...

Page 384: ...e machine you have to add the machine type to the pattern name For example for a CMS 530 CMS530 Saved_pattern sin 9 Rename all the sin and set files do not rename the jac file 10 For Setup2 Compress t...

Page 385: ...topping the installation Indirect Installation During the production the new Stoll operating system is copied on the hard disk You use the Updating software window for this purpose When the machine is...

Page 386: ...ng selected the Installation and Configuration key or start a reference run after having selected the Installation key Select the Installation and Configuration key if along with the installation of t...

Page 387: ...is displayed 3 Select a source for the installation data in the Boot Source section 4 Confirm input The BootOkc window is displayed 5 Continue with the next section Start installation 1 When you want...

Page 388: ...sage window CAUTION the version number of the Stoll operating system version selected earlier gets displayed User Message window CAUTION When you take up an installation in order to repair your operat...

Page 389: ...al languages the Install Languages window is open Install Languages window 5 Select the desired language s Key Function End selection process without saving modifications Confirm selection Key All lan...

Page 390: ...factory and will not be changed 3 Proceed to the next window The Machine configuration 2 window is displayed The data have been set at the factory and will not be changed 4 Proceed to the next window...

Page 391: ...eed to the next window The configuration is complete The Reference runs window is displayed 15 Continue with the next section Start reference runs The Reference runs window is displayed 1 If the racki...

Page 392: ...tion of the machine parameter Configure the machine if you have deactivated the Installation without configuration check box or carry out a reference run if you have activated the Installation without...

Page 393: ...also to be altered simultaneously with the installation of the new Stoll operating system or Activate the Installation without configuration check box if you do not want to alter any machine paramete...

Page 394: ...en the installation file of the Stoll operating system has several languages the Install Languages window is open When you take up an installation in order to repair your operating system activate the...

Page 395: ...the desired language s Key Function End selection process without saving modifications Confirm selection Key All languages Key No language Keys for language selection If you want to have all language...

Page 396: ...ave been set at the factory and will not be changed 3 Proceed to the next window The Machine configuration 2 window is displayed The data have been set at the factory and will not be changed 4 Proceed...

Page 397: ...l and or running time measurement 14 Proceed to the next window The configuration is complete The Reference runs window is displayed 15 Continue with the next section Start reference runs The Referenc...

Page 398: ...t appears asking you whether the new operating system shall be loaded If the question is answered with YES then the new Stoll operating system is installed If it is answered with NO then this question...

Page 399: ...ound on the data carrier these are listed 4 If several Stoll operating systems are listed the Stoll operating system Type OS that is to be copied should be marked 5 Press the Carry out update key The...

Page 400: ...the installation should be executed automatically or manually when the machine is switched on next On After a waiting time of 10 seconds the installation is automatically carried out till the Referen...

Page 401: ...manually set the switch Automatic Installation 2 to Off More data on a network drive or USB Memory Stick In addition to the operating system other data can be present on the network drive and the USB...

Page 402: ...complete the touch screen becomes dark and a signal sounds 2 Set the main switch to 1 The BootOkc window is displayed on the touch screen BootOkc window 3 For the automatic warm start within the wait...

Page 403: ...he touch screen BootOkc window 2 For the automatic warm start within the waiting time tap on the Restart and Configuration key The Restart Process gets started After the process is shut the Language w...

Page 404: ...oceed to the next window The Knit Report Configuration window is displayed 15 If other settings are to be used change the settings and confirm the changes Use the additional function keys to activate...

Page 405: ...tion unit can be connected to an Ethernet connection Setting online connection The knitting machine is switched off 1 To switch on the machine set the main switch to 1 The BootOkc window is displayed...

Page 406: ...indow The Machine configuration window is displayed Machine configuration window 4 Tap in the Online Id field 5 Enter the online ID of the knitting machine with the help of the virtual keyboard 6 Conf...

Page 407: ...indow System info window Field Data shown 1 Stoll operating system OS that is loaded the machine number machine type gauge yarn carrier type etc 2 Memory line Display of the amount of memory this patt...

Page 408: ...se Control You can activate different diagnoses for service purposes and for troubleshooting The diagnoses protocol additional information in one log file which can be analysed by the service technici...

Page 409: ...tarting you can see the work progress in the message window 5 If other diagnoses are needed then tap the corresponding button 6 When all diagnoses are generated tap on the Copy All Logfiles key The da...

Page 410: ...Software Installation and basic settings 8 Diagnose Control 8 5 410...

Page 411: ...ted faultless The simultaneous achievement of all goals is seldom possible as there is a conflict between some goals A conflict because they cannot be accomplished all simultaneously Between the indiv...

Page 412: ...arn Yarn type fancy yarn Yarn tension yarn feeding Fabric take down Wear and machine damages The unsuitable combination of the influencing factors may lead to increased wear and to the damage of machi...

Page 413: ...20 CMS ADF 3 min NP max NP min NP Split max NP Split E 3 7 0 16 7 8 2 15 6 E 3 5 7 0 16 7 8 2 15 6 E 4 7 0 16 7 8 2 15 6 E 5 6 5 16 9 8 0 14 1 E 7 8 3 18 7 9 8 15 9 E 8 8 8 19 5 10 3 16 6 E 10 7 25 19...

Page 414: ...6 3 60 3 38 9 0 14 00 11 90 12 83 9 48 5 46 3 58 4 26 4 20 3 91 9 5 15 85 13 40 14 28 10 18 6 10 4 30 4 97 4 80 4 45 10 0 17 17 14 90 15 73 10 88 6 90 5 20 5 67 5 60 4 98 10 5 18 75 16 40 17 18 11 44...

Page 415: ...0 7 42 10 0 4 23 3 21 2 91 10 88 10 84 12 46 18 05 7 63 8 30 10 5 4 78 3 56 3 26 11 44 11 69 13 81 19 30 8 47 9 09 11 0 5 33 3 91 3 61 12 14 12 46 15 16 20 55 9 13 9 88 11 5 5 88 4 26 3 96 12 84 13 23...

Page 416: ...2 30 9 5 6 26 4 12 3 58 3 68 3 00 2 75 2 68 10 0 7 06 4 67 4 08 4 23 3 50 3 18 3 06 10 5 7 86 5 22 4 58 4 78 4 01 3 60 3 45 11 0 8 66 5 77 5 08 5 33 4 51 4 02 3 83 11 5 9 46 6 32 5 58 5 88 5 02 4 45...

Page 417: ...g factors 411 Gauge assembled processing Nm Final count Nm Several fine threads are assembled and fed as a thick yarn to the yarn carrier Yarn thickness of the assembled threads Example 6 x 16 2 16 2...

Page 418: ...3 x 28 2 Nm 3 4 5 Every 2nd needle 8 x 28 2 Nm 1 3 2 Every 2nd needle with cast off technique maximum 13 x 28 2 Nm 1 1 2 5 2 CMS 830 C each 2nd needle 3 x 14 2 6 x 14 2 1 2 2 5 2 each 2nd needle 3 x 1...

Page 419: ...dles 1 x 28 2 1 x 30 2 14 20 7 2 each 2nd needle 2 x 28 2 2 x 30 2 6 8 8 2 all needles 1 x 50 2 2 x 60 2 15 25 8 2 each 2nd needle 2 x 50 2 3 x 60 2 10 12 9 2 all needles 1 x 40 2 1 x 60 2 20 30 9 2 e...

Page 420: ...t 840 yds per lb WORSTED NeW Number of strands at 560 yds per lb METRIC Nm Meters per gram DENIER den Grams per 9000 meters DECITEX dtex Grams per 10000 meters Due to the great variety of natural and...

Page 421: ...ient while working with the knitting machine and they are referred under the Machine Management Tools term comprehensively This chapter contains information on Machine Management Tools window 421 Disp...

Page 422: ...Management Tools window opens 4 Call up the desired machine management tools In the following sections is described how to set up the different tools and how to use them Further information Display t...

Page 423: ...rd switch The virtual keyboard is open Virtual keyboard With the virtual keyboard you can make inputs as if an external keyboard has been connected You can find information for usage of the virtual ke...

Page 424: ...ent VNC Viewer or the Java Runtime Engine from Sun Microsystems Inc The VNC Viewer software for the client can for e g be obtained from the following manufacturer websites www realvnc com www tightvnc...

Page 425: ...osis window 3 Call up Machine Management Tools window 4 Call up Additional function keys 5 Tap on Remote control VNC key The activation of the remote control VNC gets is acknowledged by a message Key...

Page 426: ...values 3 Should another port be activated as the standard port5900 the number of the port is to be entered in the Accept connections on port field 4 If the machine has to be controlled remote also vi...

Page 427: ...indow opens System info window 4 Note IP address 2 and host name 1 10 3 4 Installing software VNC Viewer on the computer e g a note book The software VNC Viewer was obtained from the internet 1 Start...

Page 428: ...layed activate the Full all available colours option on the Colour encoding tab under Colour level 5 In order to make a small square visible as the mouse pointer alternative deactivate the Render curs...

Page 429: ...Now the user interface of the selected machine gets displayed Display of the user interface of the machine 9 Operate the machine now from this window Further information Configuring the remote contro...

Page 430: ...ss on the VNC server on the machine and is activated in the server adjustment under Serve Java Viewer Start remote control 1 Start web browser e g the Internet Explorer 2 Enter the following address a...

Page 431: ...on the Encoding and Colour Level 6 In order to activate the mouse pointer alternative deactivate the View only ignore mouse keyboard check box under Inputs 7 Click OK The user interface of the machin...

Page 432: ...ternet or to a network with a mail server Call up your network administrator in order to install this function Call up Send email window 1 Call up the Service window 2 Call up Diagnosis window 3 Call...

Page 433: ...u are expecting an answer to the email enter a valid email address here as the machine cannot receive any emails To addressee of message Several addressee names are to be separated by a semicolon Subj...

Page 434: ...Mail attachment key Opens the Mail attachment window for selection of files for example bitmaps log files zip files that can be attached to the message The file names are displayed in the File name f...

Page 435: ...firm selection The file is displayed in the File name field 4 If additional files are to be attached repeat the steps 1 to 3 5 If the files in the File name field are to be attached zipped to the emai...

Page 436: ...Machine Management Tools 10 Send email directly from the machine 10 4 436...

Page 437: ...6 C Carriage assembly 34 Carriage part Assembling 324 Carriage Speed 106 Carriage speed Economic production and the influencing factors 411 Following machine stop 154 Outside SEN area MSECOS 154 With...

Page 438: ...eplacing gear rack step motor 330 Replacing holding down jack 310 Replacing intermediate slider 307 Replacing selection jack 309 Save pattern after a big fault 382 Start again after pressing off fabri...

Page 439: ...encing factors 411 Knitting program Apply shape counter 75 Check 211 Delete knitting memory 203 Enter number of courses 66 Enter piece number 66 Loading 62 Start 75 Knitting system 36 L Language Setti...

Page 440: ...rsion 379 Indirect installation 392 Order data 96 Order menu 93 P Pattern Setting up 136 Pattern editor Displaying file 201 Piece number Enter 66 Power failure 156 Power supply 40 V 297 Power supply u...

Page 441: ...with small knots 151 Clamping depth of cutting needle 147 Cleaning row 147 Comb take down light barrier 151 Counter 127 Cycle counter 124 Date time and time zone 372 Fabric take down releasing during...

Page 442: ...28 Replacing gear rack 330 Stitch cam 36 Correcting stitch cam position NPK 169 Stitch length 414 Stitch tension Economic production and the influencing factors 411 Step motor 38 Stitch tension range...

Page 443: ...ion and the influencing factors 411 Threading up 69 Yarn table 417 Yarn carrier Adjusting 173 Call up assignment 69 Replacing 341 Staggering 114 Threading up 73 102 Yarn carriers Moving yarn carriers...

Page 444: ...Key word directory 11 444...

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Stoll CMS ADF-3, Operating Instructions Manual

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