Stoelting Futura 112 Owner'S Manual Download Page 25

1

5

3.

SANITIZING

 –

  

 After the machine has been

cleaned and contains no milkstone, the
machine is reassembled.  Then a FDA-approved
sanitizing solution is run through the machine to
kill bacteria.  The machine is then ready for food
preparation.

As a recommended cleaner and sanitizer for your
frozen dessert machine, STERA-SHEEN has proven
to be one of the best daily maintenance products for:

·

CLEANING

 –

   

 Thorough removal of all solids

including butterfat and milk fat.

·

MILKSTONE REMOVAL

 – 

    

Complete removal of

milkstone.

·

SANITIZING

 – 

    

FDA-approved no rinse sanitizer

for food contact surfaces.

Additional Information

THE USE OF DELIMERS

A delimer is a strong acid that has the ability to
dissolve milkstone.  This type of chemical may
become necessary once high levels of milkstone
have developed.  While these products are very
effective for removing HI

GH

 levels of milkstone, they

are not ideal for two reasons:

1.

PRODUCT SAFETY

 – Strong acids are

dangerous chemicals and handling them
requires safety

2.

MACHINE DAMAGE

 – Strong acids will attack

metal and rubber causing premature wear of
parts.  The use of a delimer needs to be closely
monitored to avoid damage to machine surfaces
and parts.

With proper daily use of STERA-SHEEN or it’

 

s

equivalent, there is 

no need

 for the use of a

DELIMER

.

DO NOT USE BLEACH

·

B

BLEAC

H HA

S ABSOLUTELY NO 

CLEANING

PROPERTIES.

·

B

BLEAC

H IS CORRO

SIVE

.  It can and will

damage components of the machine causing
premature wear and metal corrosion.

GENERAL PURPOSE CLEANERS

G

General 

 purpose cleane

rsdo

 

not

 have the ability to

remove milkstone.  Milkstone will become a problem

if not remedied

 with additional products and

procedures.

THE USE OF CHLORINE TEST STRIPS

 

Test strips”

 

 are used to determine concentrations of

active chlorine in sanitizing solutions.  To use the
strips, tear off a small portion and submerge it into
the sanitizing solution.  Then, compare the color
change to the color key on the side of the test strip
dispenser to determine the approximate chlorine
concentration.

The ideal concentration of chlorine needs to be 100
ppm (as stated by the FDA).

Follow the directions on the container for proper
concentration.

There are two main factors that contribute to falling
chlorine concentrations in a sanitizing solution.

1.

PRODUCT USE

 –

  

 As the chlorine in the

solution is being used, chlorine concentrations
fall.

2.

TIME

 –

  

 As time passes, small amounts of

chlorine “evaporate” from the solution.  (That is
why you can smell it.)

Sanitizing solutions 

should

 

not

 be allowed to fall

below 100 ppm chlorine.  New solutions should be
mixed once old solutions become ineffective.

3.13 PREVENTIVE MAINTENANCE

A. DAILY

1.

The exterior should be kept clean at all times to
preserve the lustre of the stainless steel. A mild
alkaline cleaner is recommended. Use a soft
cloth or sponge to apply the cleaner.

CAUTION

Acid-based cleaners, strong caustic componds
and abrasive cleansers will damage plastic
freezer parts and exterior panels. Use mild, al-
kaline cleansers only.

B. WEEKLY

1.

Check O-rings and rear seal for excessive
wear and replace if necessary.

2.

Remove the drip tray by gently lifting up to
disengage from the support and pulling out.
Clean behind the drip tray and front of the
freezer with a soap solution.

Summary of Contents for Futura 112

Page 1: ...OPTIMA 112 OWNER S MANUAL Manual No 513602 Sept 2003 Rev 1...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...illustrations and specifications are not binding in detail We reserve the right to make changes to the freezer without notice and without incurring any obligation to modify or provide new parts for f...

Page 6: ......

Page 7: ...d Indicators 7 3 3 Sanitizing 8 3 4 Freeze Down and Operation 9 3 5 MixInformation 10 3 6 Removing Mix From Freezer 10 3 7 Cleaning The Freezer 11 3 8 Disassembly of Freezer Parts 11 3 9 Cleaning The...

Page 8: ...5 7 InstallingTrayandCover 5 8 PowerCordConnection 5 9 Controls 7 10 Mix Inlet Regulator 9 11 CleanControl 9 12 SanitizingHopper 9 13 DrainingSolution 9 14 DispensingProduct 10 15 RemovingMixInletReg...

Page 9: ...hlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols is to attract your attention to possible dangers The safety symbols...

Page 10: ......

Page 11: ...with fully automatic con trols to provide a uniform product The freezer is designed to operate with almost any type of commercial shake mix available This manual is designed to assist qualified ser vi...

Page 12: ...3 3kg ELECTRICAL Description Optima 112 38 Voltage AC 1 PH 208 230 Total Run Amps 10 5 Drive Motor 3 4 HP Compressor 12 000 BTUH 90 F 0 F Use 20 amp HACR circuit breaker Automatic safeguard circuit bu...

Page 13: ...n a safe working environment Thelabelshavebeendesignedtowithstand washing and cleaning All labels must remain legible for the life of the freezer Labels should be checked periodi cally to be sure they...

Page 14: ...klift lift table or pallet jack with lifting device positioned beneath the freezer s base Ensure that personnel remain clear of suspended load Failure to do so may result in personal injury and or dam...

Page 15: ...vethepowercord D Install permanent wiring according to local code E Replace the electrical box cover and left side panel WARNING Do not alter or deform electrical plug in any way Alteringtheplugtofiti...

Page 16: ...6...

Page 17: ...d G Do not operate under unsafe operating condi tions Never operate the freezer if unusual or exces sive noise or vibration occurs 3 2OPERATINGCONTROLSANDINDICATORS Before operating the freezer it is...

Page 18: ...xit the CLEAN mode turn the OFF ON switch to the OFF position If the freezer is left in CLEAN for more than 30 minutes or is pushed three times in ten seconds it will go in error To reset place the CL...

Page 19: ...oximately 5 gallons 19 liters of pre chilled 40 F or 4 C mix NOTICE Donotoverfillthehopper Mixlevelmustnotbehigherthan the air inlet tube on the mix inlet regulator E The freezer barrel will automatic...

Page 20: ...x in the hopper with a sanitized utensil 3 6 REMOVINGMIXFROMFREEZER To remove the mix from the freezer refer to the following steps A Remove the mix inlet regulator from the hopper by pulling straight...

Page 21: ...ately5minutes NOTICE If freezer is left in CLEAN for more than 30 minutes it will go to error D Openthespigottodrainthewater Remembertoplace a bucket or container under the spigot to catch the water W...

Page 22: ...e manufacturer s instructions Figure 17 Cleaning Freezer Barrel E Removetheaugerassemblyfromthefreezer Fig 15 Keep the rear of the auger shaft tipped up once it is clear of the freezer to avoid droppi...

Page 23: ...edriveshaft F Install the auger support bushing into the front door G Install the spigot body with O rings into the front door from bottom Push straight up until the spigot is in place H Install the f...

Page 24: ...d in a deliming solution for an extended period of time more about delimers in Additional Information It is recommended that a maintenance schedule be fol lowed to keep the freezer clean and operating...

Page 25: ...bility to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of a...

Page 26: ...sconnect before cleaning or servicing Do not operate machine with cabinet panels removed 1 Check drive belt for proper tension Push belt in with one finger belt should deflect about 3 8 CAUTION Do not...

Page 27: ...n o i t a r e g i r f e R 5 e c i v r e s r o f r o t u b i r t s i d l l a C t s u j d a e R 1 e c i v r e s r o f r o t u b i r t s i d l l a C 2 e c i v r e s r o f r o t u b i r t s i d l l a C 3...

Page 28: ...n i r O r o t a l u g e r t e l n i x i M 2 e b u t r i a r o t a l u g e r t e l n i x i M 3 d e k c o l b n w o d k a e r b t c u d o r P 4 r o t a l u g e r t e l n i x i m e c a l p e R 1 g n i r...

Page 29: ...E R R E R R E R R E R R E R R E R R E To Clear Error Modes Clean Error 04 Allow freezer to remain on light blinking with the power switch in the ON position for ten 10 minutes minimum Next place the p...

Page 30: ...e r i u q e r s t i n u E M U L O V R E P P O H s r e t i l 2 8 1 3 t r a u Q 8 2 E M U L O V L E R R A B s r e t i l 7 5 7 t r a u Q 8 Y T I C A P A C G N I Z E E R F F 0 7 r u o h r e p s n o l l a...

Page 31: ...NG PN QTY DESCRIPTION 1 336530 SV 1 Front Door Shake 2 625314 1 O ring 6 OD x 1 4 CS 3 1 Door Pin 4 3177738 1 Spigot Body 5 624614 2 O ring 3 4 IDX 1 0 ODX 1 8 CS 6 508135 001 Lubricant Petro Gel 4 Oz...

Page 32: ...RIPTION 1 4177749 1 Auger Shaft 2 666786 1 Seal Rear with Insert 3 624678 1 O ring 1 1 2 x 1 1 8 x 3 16 CS 4 149002 1 Bearing Front Auger Celcon 5 508048 001 Spline Lubricant 6 508135 001 Lubricant Pe...

Page 33: ...es are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written noti...

Page 34: ......

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