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Stober POSIDYN SDS 5000, Operation Manual

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Stober POSIDYN SDS 5000 Operation Manual Download Page 126

Service

ID 442289.06

126

Operation manual POSIDYN® SDS 5000

12

WE 

KEEP 

THINGS 

MOVING

12

Service

This chapter lists various service jobs and explains their performance.

12.1

Replacing inverters

WARNING!

Electric shock hazard!

Risk of serious injury from contact with live parts! 

Observe the 5 safety rules.

Note that dangerously high voltages can still be present in the inverter even 5 minutes after switching off 

the power supply due to the residual charge of the DC link capacitors.

Ensure that the motor shaft is at a standstill before carrying out work. A rotating rotor can generate high 

voltages at the terminals.

This chapter provides you with an introduction to the simple replacement of two inverters without additional 

aids. Only the Paramodule from the replaced inverter must be used on the new inverter. In the Paramodule, 

the action 

A00 save values

 stores the programming and the parameterization of the inverter safe from a power 

failure.

The following conditions apply for the replacement:

•

The replacement inverter assumes the task of the inverter that is replaced. There is no change in the 

drive-related task.

•

Inverters of the same device type are replaced.

•

The replacement inverter has the same or a higher hardware and software version as the inverter that 

was replaced.

•

No projected devices or components (motor, rotary encoder, option boards, etc.) in the inverter are 

changed.

Follow these steps:

Information

If inverters of different types are replaced or the devices to be configured on the inverter are 

changed, the entire configuration must be changed with POSITool and checked!

Replacing the inverter

1. Start the 

A00 save values

 action. Wait until the action is complete with result 

0:error free

.

2. Turn off the power supply voltage of the inverter. Wait until the display goes out.

Summary of Contents for POSIDYN SDS 5000

Page 1: ...POSIDYN SDS 5000 Operation manual Settings Interfaces Communication V 5 6 S or later 08 2016 en ...

Page 2: ...ct 14 2 2 Risk assessment 14 2 3 Ambient conditions 15 2 4 Qualified personnel 16 2 5 Transportation and storage 16 2 6 Installation and connection 17 2 7 Commissioning operation and service 17 2 8 Disposal 18 2 9 Residual dangers 18 2 10 Presentation of notes on safety 19 3 Commissioning an inverter 20 3 1 Standard device state machine 20 3 2 Device state machine acc to DSP 402 25 4 Parameterize ...

Page 3: ...ontrol mode 39 5 6 Parameterize motor temperature sensor evaluation 41 6 Parameterizing encoder data 42 6 1 Deactivating the motor encoders 42 6 2 Interface X4 42 6 3 Connection X101 binary input encoder 44 6 4 Interface X120 45 6 5 Interface X140 46 7 Parameterizing brake data 47 7 1 B20 0 V f control 48 7 2 B20 1 Sensorless vector control 49 7 3 B20 3 SLVC HP 50 7 4 B20 2 Vector control 51 7 5 B...

Page 4: ...IGB communication 70 11 1 2 General diagnosis 72 11 2 Direct connection 74 11 2 1 Requirements for a direct connection 74 11 2 2 IP address and subnet mask 75 11 2 3 Determining the IP address and subnet mask of the PC 76 11 2 4 Adjusting the IP address of the inverter 77 11 2 5 Establishing a direct connection 78 11 2 6 Reading data from the SDS 5000 79 11 2 7 Writing data to the inverter 80 11 3...

Page 5: ...n 101 11 4 6 Settings for an internet connection 103 11 4 6 1 Internet settings for POSITool 104 11 4 7 Security 105 11 4 8 Activation of remote maintenance 106 11 4 9 Establishment of a connection 107 11 4 10 Deactivation of remote maintenance 110 11 4 11 Monitoring remote maintenance 111 11 4 12 Diagnosis 112 11 4 13 General Terms and Conditions of STÖBER ANTRIEBSTECHNIK GmbH Co KG for maintenan...

Page 6: ... 139 12 5 2 6 Optimize B45 SLVC HP 140 12 5 2 7 D96 Reference value generator 141 13 Diagnosis 142 13 1 LED 142 13 2 Display 143 13 2 1 General 143 13 2 2 Event Indications 144 13 3 Events 146 13 3 1 31 Short ground 146 13 3 2 32 Short gr int 147 13 3 3 33 Overcurrent 147 13 3 4 34 Hardw fault 148 13 3 5 35 Watchdog 149 13 3 6 36 High voltage 150 13 3 7 37 Encoder 151 13 3 8 38 TempDev sens 156 13...

Page 7: ...75 13 3 26 70 Param consist 176 13 3 27 71 Firmware 178 13 3 28 72 Brake test 179 13 3 29 73 Ax2braketest 180 13 3 30 74 Ax3braketest 181 13 3 31 75 Ax4braketest 182 13 3 32 85 Excessive jump in reference value 183 13 3 33 004 illeg Instr 183 13 3 34 006 illSlotInst 184 13 3 35 009 CPU AddrErr 184 13 3 36 00c StackOverfl 185 13 3 37 ParaModul ERROR update firmware 185 13 3 38 ParaModul ERROR file ...

Page 8: ...R unknown scale 189 13 3 46 ConfigStartERROR unknown limit 190 13 3 47 ConfigStartERROR unknown post wr 190 13 3 48 ConfigStartERROR unknown pre rd 191 13 3 49 ConfigStartERROR unknown hiding 191 13 3 50 no configuration paramodul error 192 13 3 51 no configuration start error 192 13 3 52 configuration stopped 192 13 3 53 HW defective FirmwareStartErr 193 ...

Page 9: ...em of the 5th generation of STOBER inverters is divided into two ranges the global and the axis range The global range includes programming and parameterization that relates to the inverter This includes the device controller the setting of peripheral components such as braking resistors etc It is also responsible for the administration of the axis range The axis range is divided into up to four a...

Page 10: ... this manual 1 3 Further documentation You can find the latest document versions at www stoeber de You can find information on the POSITool software in the following manuals You can find the latest document versions at www stoeber de Note that the programming functionality of POSITool can only be used after training by STOBER You can find information on training at www stoeber de Manual Contents I...

Page 11: ...he documentation please contact E mail electronics stoeber de If you have questions about training sessions please contact E mail training stoeber de Manuals ID PROFIBUS DP operating manual 441687 CANopen operating manual 441686 EtherCAT operating manual 441896 PROFINET operating manual 442340 Manual Product description ID ASP 5001 operating manual Safe technical integration of the inverter in a m...

Page 12: ... Binary output BE Binary input CAN Controller Area Network EMC Electromagnetic Compatibility EtherCAT Ethernet for Control Automation Technology HTL High Threshold Logic IGB Integrated Bus MAC Media Access Control PE Protective Earth PTC Positive Temperature Coefficient SPS Programmable logic controller SSI Serial Synchronous Interface TTL Transistor transistor logic ...

Page 13: ...rks are not specially indicated in this documentation Existing property rights patents trademarks protection of utility models are to be observed Trademarks CANopen CiA CANopen and CiA are registered Community trademarks of CAN in Automation e V Nuremberg Germany EnDat EnDat and the EnDat logo are registered trademarks of Dr Johannes Heidenhain GmbH Traunreut Germany EtherCAT Safety over EtherCAT ...

Page 14: ...oduct As this documentation includes important information for the safe and efficient handling of the product always keep it in the immediate vicinity of the product until product disposal and ensure it can be accessed by qualified personnel at any time Also pass on this documentation if the product is handed over or sold to a third party 2 2 Risk assessment Before the manufacturer may bring a mac...

Page 15: ...y suitable for use in supply current networks that are able to provide a maximally symmetrical nominal short circuit current at maximally 480 volts according to the following table Install the inverter in a control cabinet in which the admissible surrounding temperature will not be exceeded The following applications are prohibited Use in areas subject to explosion hazard Use in environments with ...

Page 16: ...xamine the delivery for any transportation damages Immediately inform the transportation company of any damages If damages are found do not commission the product If the device is not to be installed immediately store it in a dry dust free room Please see the documentation for how to commission an inverter after it has been in storage for a year or longer Activity Possible occupational qualificati...

Page 17: ...417 Symbol 5019 The motor must have an integrated temperature monitor with basic isolation in acc with EN 61800 5 1 or external motor overload protection must be used Protect the device from falling parts pieces of wire leads metal parts and so on during installation or other tasks in the switching cabinet Parts with conductive properties inside the inverter can cause short circuits or device fail...

Page 18: ...im GERMANY 2 8 Disposal Please observe the current national and regional regulations Dispose of the individual parts separately depending on the quality and currently applicable regulations e g as Electronic waste circuit boards Plastic Sheet metal Copper Aluminum Battery 2 9 Residual dangers The connected motor can be damaged with certain settings of inverters Longer operation against an applied ...

Page 19: ...ans that minor injury may occur if the stated precautionary measures are not taken WARNING Warning means that there may be a serious danger of death if the stated precautionary measures are not taken DANGER Danger means that serious danger of death exists if the stated precautionary measures are not taken Information refers to important information about the product or serves to emphasize a sectio...

Page 20: ...our machine documentation You use the standard device state of the machine with the default settings in your project You have completed all parameter settings transferred them to the inverter and saved them Proceed as follows Information Please observe the special features when commissioning an inverter with the safety function Safe Torque Off accessory ASP 5001 Read the instructions in the ASP 50...

Page 21: ...erter in operation Device state of the inverter Power power unit X10 1 0 t 24 V power control unit X11 1 0 t 1 0 t 1 0 t Enable X1 4 X1 3 1 1 0 0 t t Response message enable A900 Startup 1 Switchon disable 2 Ready to switch on 4 Enabled relay 1 X1 1 X1 2 1 0 t Activation ASP 5001 X12 3 X12 4 Response message ASP 5001 E67 1 0 t 24 V power accessory 1 0 t DC link charging relay E14 0 1 2 3 4 5 ...

Page 22: ...or operation relay is closed Operation enabled The application can be partially parameterized The drive function1 is enabled The ready for operation relay is closed Fault The application can be partially parameterized The drive function1 is disabled The ready for operation relay is closed Fault reaction active The application can be reparameterized An error dependent action is being executed disab...

Page 23: ...itch on Control unit power supply turned on 1 Not ready to switch on switch on disable Self test without errors and initialization completed 2 Switch on disable ready to switch on Enable on low level E19 bit 0 0 or A300 0 or for initial start up autostart active A34 DC link charged E03 Option ASP 5001 Safe Torque Off is not active E67 Axis activated E84 An IGB motion bus is not configured configur...

Page 24: ... E19 bit 0 0 or A300 0 and quick stop end reached according to parameterization A45 quick stop is then only regularly moved to end according to A45 when the quick stop function is active with enable off A44 Quick stop is immediately canceled when the quick stop function is inactive with enable off A44 10 Quick stop active switch on disable Option ASP 5001 Safe Torque Off is active E67 11 Operation...

Page 25: ...ates according to DSP 402 Displaya a The display of the device states may be different to the form shown depending on the applications Designation according to DSP 402 Or Not ready to switch on Switch on disabled Ready to switch on Switched on Operation enabled 2nd line flashing Fault Fault reaction active Quick stop active XDS 5000 V5 X 0Rpm 0 0A 0 Self test 0Rpm 0 0A 1 ONdisable 0Rpm 0 0A 2 Read...

Page 26: ...g 3 2 State machine as per DSP 402shows the possible changes in state Fig 3 2 State machine as per DSP 402 Command Bit of the control word A576 control word Bit 7 Bit 3 Bit 2 Bit 1 Bit 0 Fault reset Enable operation Quick stop Enable voltage Switch on Shutdown 0 X 1 1 0 Switch on 0 0 1 1 1 Disable voltage 0 X X 0 X Quick stop 0 X 0 1 X Disable operation 0 0 1 1 1 Enable operation 0 1 1 1 1 Fault r...

Page 27: ...dy to switch on switched on Enable on high level E19 bit 0 1 and command switch on A576 4 Switched on operation enabled Enable on high level E19 bit 0 1 and command enable operation A576 5 Operation enabled switched on Enable on high level E19 bit 0 1 and command disable operation A576 6 Switched on ready to switch on Enable on high level E19 bit 0 1 and command shutdown A576 7 Ready to switch on ...

Page 28: ...active E67 SDS 5000 No IGB motion bus is configured configuration wizard step 6 check box and the IGB has left the state 3 IGB motion bus A155 and IGB exception mode is not activated A124 and local mode is not activated 11 Operation enabled quick stop Command quick stop A576 12 Quick stop switch on disable Quick stop complete or Command disable voltage A576 13 All states fault response active Faul...

Page 29: ...anged via the operator panel on the front of the inverter It consists of a keyboard for calling the menu functions and the display for indication When appropriately programmed the keyboard can be used to implement functions such as manual operation or tipping Response messages on the device status are shown by the LEDs on the front The display provides detailed information Fig 4 1 User interface 4...

Page 30: ...value Indication for device and application F Control interface Analog inputs outputs binary inputs outputs brake G Technology Depends on the application e g synchronous running H Encoder Encoder I Positioning Only with positioning applications J Process blocks Only with positioning application motion block positioning L PLCopen reference values Only with positioning application PLCopen N Posi swi...

Page 31: ... and subindex index Further details are in the documentation for the fieldbus interface connection see section1 3 Further documentation Name Abbrev Name Description Value Range Boolean B 1 bit internal LSB in 1 byte 0 1 Unsigned 8 U8 1 byte without sign 0 255 Integer 8 I8 1 byte with sign 128 127 Unsigned 16 U16 2 bytes 1 word without sign 0 65535 Integer 16 I16 2 bytes 1 word with sign 32768 3276...

Page 32: ... interface RS232 Afterwards it starts processing Here the user can observe the parameters via the serial connection A scope function is available to record the different values over time for use in further diagnostics More details about the use of POSITool can be found in the corresponding section of the POSITool operating manual or programming manual see section 1 3 Further documentation 4 3 Oper...

Page 33: ...ted with Use the keys to select the desired parameter within the menu group You can switch back and forth between the elements in an array parameter with the keys A parameter is then activated for change with The value flashes to indicate that it can be changed with The keys can be used to select which decade ones tens hundreds and so on is to be adjusted The value is then accepted with the key or...

Page 34: ...d Use of an electronic nameplate for servo motors with absolute value encoder Direct entry in the parameter lists for motors from other manufacturers or special motors Information Refer to the inverter s projecting manual of the inverter for information on connection see section 1 3 Further documentation Information The number of parameters displayed on the inverter and in the POSITool depends on ...

Page 35: ...o connection to a rotating motor is not possible capture Selecting the motor in the configuration assistant 1 Open the configuration assistant in POSITool 2 Proceed up to step 5 motor selection 3 Select your required motor from the list of motors e g asynchronous motor 112 M Y 4 kW 4 Close the assistant 5 In POSITool select the parameter list and in parameter B20 enter the necessary control mode e...

Page 36: ...ly be used from the electronic nameplate For this purpose chose in parameter B04 the setting 0 Commutation offset Information A correct evaluation of the electronic nameplate is only guaranteed after a change of the parameters B06 and B04 after a device restart Information Electronic nameplates of other motor manufacturers cannot be evaluated Read all motor data from the electronic nameplate 1 Che...

Page 37: ...elect the parameter list 6 Set the required control type in B20 Control type 7 Enter in B06 Motor data 1 User defined 8 Now edit the following parameters B02 EMC constant only for servo motors B05 commutation offset only for servo motors B10 Motor pole B11 Nominal motor output B12 Nominal motor current B13 Nominal motor speed B14 Nominal motor voltage only for asynchronous motors B15 Nominal motor...

Page 38: ...are important for the setting of the current controller If an initial test does not provide the desired running result with the default setting in the parameters current controller optimization is recommended It is performed with the action B42 Optimize current controller Now save the measured values with A00 Save values 5 4 2 Thermal model The parameters B70 B71 and B72 describe a motor model for...

Page 39: ... The quality of control of the SLVC HP control mode also depends on how exact the values B52 stator inductance B53 stator resistance and B54 leakage factor are For external motors you can use the action B41 to optimize these parameters s section 12 5 2 3 B41 Autotuning Set B48 Integral gain SLVC HP This parameter affects the dynamic properties of the motor The larger B48 is the faster the motor mo...

Page 40: ... mechanical frequency By increasing B47 overshoots in the speed can be dampened Values that are too large lead to vibrations in the current and speed Set B46 Feedback ASM Observer This parameter affects the accuracy of control type SLVC HP For values that are too large or too high the stationary difference between the reference and actual speed increases The amount of feedback is an option for rep...

Page 41: ...sistance curves that follow the temperature linearly They therefore allow for analog measurements of motor temperatures However the measurements are limited to one phase of the motor winding which also restricts motor protection considerably compared with PTC triplets In the B38 Motor temperature sensor parameter set whether you will evaluate a PTC triplet a KTY 84 1xx or a Pt1000 B38 0 PTC B38 1 ...

Page 42: ...back is to be used B20 0 V f control or 1 Sensorless vector control This setting is not permitted when servo motors or vector control are used 6 2 Interface X4 You can evaluate the following encoders on X4 Absolute value encoder EnDat 2 1 2 2 digital Incremental encoder HTL Incremental encoder TTL Absolute value encoder SSI If it is determined during device startup that an SSI encoder is parameter...

Page 43: ...SSI slave setting H120 68 SSI Slave An SSI slave receives the same signal as the master but does not send requests to the encoder This indication appears when an SSI encoder is expected on X4 and the inverter is the SSI master setting H00 65 SSI Master waiting for X120 SSI encoder waiting for X120 SSI slave waiting for X4 SSI encoder Parameterize interface X4 1 From the parameter list select the p...

Page 44: ...BE encoder 1 Open the configuration wizard and select step 6 2 Enter one of the above options for option 2 and make sure that it is installed and correctly connected in the inverter 3 If you connect a TTL encoder to the REA 5001 make sure that the sliding switch is correctly set Observe the connection section in the projecting manual see 1 3 Further documentation 4 Close the configuration wizard 5...

Page 45: ...nfiguration assistant and select step 6 2 In option 2 enter one of the above named options and make sure that this is actually installed on the inverter and correctly connected 3 Exit the configuration assistant 4 In B26 enter 4 X120 encoder 5 In H120 set the encoder system which you want to run on X120 6 Set H121 H122 H125 and H126 in accordance with the connected encoder 7 Transfer the settings ...

Page 46: ...40 1 Open the configuration assistant and select step 6 2 In option 2 enter the selection REA 5001 and make sure that the option is actually installed on the inverter and correctly connected 3 Exit the configuration assistant 4 In B26 enter 3 X140 encoder 5 In H140 set the encoder system which you want to run on X140 6 Set H142 and H148 in accordance with the connected encoder 7 Transfer the setti...

Page 47: ...You can activate the brake control in parameter F08 Further adjustments are made depending on the selected control mode In addition a signal source can be parameterized in F100 The signal for releasing the brake can be given direct via the source F100 is a global parameter and is available in every application If F08 is set to 0 inactive the brake is activated together with system enable A900 In t...

Page 48: ...Specify which brakes are connected to the brake module in F09 3 Enter the speed when the brake should be set in F02 4 Enter the speed when the brake should be released in F01 5 Enter the time that the brake requires to be set in F07 If you use two brakes at the brake module enter the one with the longer set time 6 Enter the time that the brake requires to be released in F06 If you use two brakes a...

Page 49: ... the brake should be set in F02 4 Enter the speed when the brake should be released in F01 5 Enter the time for which the motor should remain magnetized after triggering the braking procedure in B27 6 In B25 enter the percentage of halt flux that should remain after the time in B27 7 Enter the time that the brake requires to be set in F07 If you use two brakes at the brake module enter the one wit...

Page 50: ... 5 Enter the time for which the motor should remain magnetized after triggering the braking procedure in B27 6 In B25 enter the percentage of halt flux that should remain after the time in B27 7 Enter the time that the brake requires to be set in F07 If you use two brakes at the brake module enter the one with the longer set time 8 Enter the time that the brake requires to be released in F06 If yo...

Page 51: ...the brake module in F09 3 Enter the time for which the motor should remain magnetized after triggering the braking procedure in B27 4 In B25 enter the percentage of halt flux that should remain after the time in B27 5 Enter the time that the brake requires to be set in F07 If you use two brakes at the brake module enter the one with the longer set time 6 Enter the time that the brake requires to b...

Page 52: ...and two brakes is operated whereby the motor holding brake has the shorter release and set time Parameterize the brake control for an active electronic name plate The values for F06 and F07 are then automatically read from the name plate each time the inverter starts up Manual changes to F06 and F07 only apply until the next power on Parameterize the brake control manually Manual parameterization ...

Page 53: ...n parameter F08 2 Specify which brakes are connected to the brake module in F09 3 If the electronic name plate is active set B07 1 free setting 4 Enter the time that the brake requires to be set in F07 If you use two brakes at the brake module enter the one with the longer set time 5 Enter the time that the brake requires to be released in F06 If you use two brakes at the brake module enter the on...

Page 54: ...will be explained Brake management can be used provided the following conditions are met The brakes are operated using the accessory BRS 5001 Self activating brakes are used which means they brake in a de energized state The braking torque MBrake must be at least 1 3 times the maximum load torque The drive has an encoder Note this information during projecting and during commissioning of the machi...

Page 55: ...the brake test and the brake grinding function can be performed If the brake test has not been performed successfully 5 minutes after the acknowledgment the fault appears again on the inverter display A successful brake test in this state automatically takes you back to the no brake test required state and the B311 cycle begins again If a brake test is not successful in the brake test mandatory st...

Page 56: ...specific Parameters F08 F09 and F311 are set separately for each axis A separate state machine exists for each axis that is monitored All state machines run parallel to each other regardless of the activation of the axes If twice the time B311 expires on one of the state machines without a brake test having been performed the state machine changes to the state brake test mandatory The state is ind...

Page 57: ...e encoder test and or in the case of a faulty brake the drive axis may move Please take special precautionary measures above all for gravity stressed axes WARNING During the action the motor rotates at approx 60 Rpm Danger due to movement of the drive Ensure the following Before the function starts make sure the drive is in a position in which it is permissible for it to move at this speed Restric...

Page 58: ...one direction you have restricted the direction of rotation in parameter B306 in preparation for the test In B307 you have entered the angle of rotation which the drive will evaluate as standstill Information Please note that with thrust axes the torque to be provided by the motor for the direction of rotation in which loads are lowered is calculated this way MParameter MBrake MLoad MParameter tor...

Page 59: ...sage may include No brake is parameterized Set F08 to 1 active and F09 to the brakes being used No encoder is parameterized Determine whether an encoder exists and whether the connected motor can be operated in control mode servo control or vector control Set B20 accordingly Brake test has not been activated in the device state Ready for switch on e g in the state Switch on inhibit 5 B300 2 5 Enco...

Page 60: ...mit and the inertia When a mechanism is coupled you will also have to include the ratio of the gear unit in your calculations If both directions of rotation are permitted in B306 rotation in the positive direction is done first Please note that this calculation only applies when the brake is intact If the brake being tested is unable to provide the required stopping torque the positioning path can...

Page 61: ...coder test and or in the case of a faulty brake the drive axis may move Please take special precautionary measures above all for gravity stressed axes WARNING Danger due to movement of the drive During the action the motor rotates at approx 20 Rpm and with the torque entered in C03 or C05 Ensure the following Before the function starts make sure the drive is in a position in which it is permissibl...

Page 62: ...e was switched off during execution The enable signal has not been switched on within 30 seconds Perform the brake grinding function again 2 B301 2 4 error Reasons for the message may include Brake 1 is not parameterized Set F08 to 1 active and F09 to 1 brake 1 or 3 brake 1 and 2 Brake grinding has not been activated in the state Ready for switch on e g in the state Switch on inhibit Information I...

Page 63: ...on is done first The inverter maintains an internal memory containing the operating times of the last 40 successfully executed grinding procedures All grinding procedures are counted in parameter E176 regardless of the result The maximum positioning path is B308 x 0 5 motor rotations When mechanics are coupled you will also have to consider the ratio of the gear unit in your calculations If B306 p...

Page 64: ...tially control up to four motors The POSISwitch AX 5000 option must be used for this POSISwitch AX 5000 is activated by the inverter via encoder interface X4 Servo motors with EnDat absolute encoders are connected to POSISwitch Axes can be used like parameter sets with POSISwitch AX 5000 too The axis motor combination is determined with parameter H08 Separate and defined information exists for eac...

Page 65: ...ia the signals axis selector bit 0 and axis selector bit 1 The axis disable signal can be used to disable all axes regardless of the state of the axis selectors For which parameters can be used to access these signals see the descriptions of the applications You can view the status of axis management in the parameters E84 and E200 bits 3 to 5 ...

Page 66: ...al for the inverter Parameters A21 Braking resistor R Ω A22 Braking resistor P W A23 Braking resistor thermal s are available for the settings Enter the value 0 in A22 and the activation of the braking resistor brake chopper is deactivated Note that the brake chopper continues working when most malfunctions occur The malfunctions that cause the brake chopper to be switched off are documented accor...

Page 67: ...signal sources for input signals The signal can be provided on various binary inputs or via fieldbus The user makes the selection with a selector A62 here In addition an indicator parameter exists which shows the signal status A302 here The application descriptions list selection fieldbus and indicator parameters for each signal The output signals are allocated by the specific selection of status ...

Page 68: ...ticular application can be selected inscribed Source parameters F61 and F62 are used for the binary outputs BA1 and BA2 shown in the diagram At the same time the signal is written in a parameter D200 bit 1 here This parameter can be read from a fieldbus system The indicator parameter D181 in the diagram shows the signal state after handling by the application It is used to check the signal path Th...

Page 69: ...tion at the same time The IGB can only be set up with inverters of the SDS 5000 device family 11 1 Components The following figure shows the components used to carry out remote maintenance You can also use the IGB Motionbus function with this setup The teleserver that establishes the connection is described in 11 4 Fig 11 1 Remote maintenance with the components involved The following figure shows...

Page 70: ...ct your network administrator The IGB network must meet the following conditions A maximum of 32 SDS 5000s may be connected in one network All inverters involved in the IGB network must be directly connected with each other No other components such as hubs and switches are permitted between them in the circuit The overall resulting layout must be a line topology The X3 A interfaces may only be con...

Page 71: ...ted these inverters to the IGB network The inverters in the network must be receiving a 24 V power supply To start the integration the 24 V power supply of the inverter in the network must be turned on When the 24 V power supply is turned on the IGB network is restructured and up to 32 connected inverters will be integrated Plug wiring Patch or crossover Quality CAT5e or better Shielding SFTP or P...

Page 72: ...is booting 1 Single The SDS 5000 did not find any other SDS 5000s with which it could set up an IGB network The functions remote maintenance or direct connection may be active 2 IGB Running Several devices can use the remote maintenance or direct connection with POSITool functions The IGB Motionbus function is not used or cannot be used 3 IGB Motionbus Several SDS 5000s can use the IGB Motionbus f...

Page 73: ...ntegrated switch if any is full duplex capable and capable of transfers at 100 Mbit s Check the wiring A156 IGB number bootups The parameter shows for each device how often it determined a startup of the IGB since the last time its power was turned on Indication in A154 x Description 0 _ERROR The status of the socket is unknown 1 noConnection The socket is not connected with other devices 2 10 MBi...

Page 74: ...IP addresses on the same subnet Information To coordinate the IP addresses of the gateway device and the computer you have the option of changing the IP address of either the computer or the gateway device However since you generally need administrator rights to change the IP address of the computer we recommend changing the IP address of the gateway device Information Please note that the device ...

Page 75: ...at represents the address of the device in the subnet device section The following example illustrates how to calculate the IP address The IP address 128 206 17 177 with subnet mask 255 240 0 0 is entered for the network interface of the computer Subnet mask 1111 1111 1111 0000 0000 0000 0000 0000 The 12 numbers on the left of the IP address indicate the address of the subnet and must be identical...

Page 76: ...s and subnet mask of the PC network interface in the system control of the PC but POSITool offers an easier way of finding this information Determining the IP address and subnet mask of the PC 1 In the Project view of POSITool open the Network and remote service assistant The following dialog screen appears 2 Double click an inverter in the list The following dialog screen appears ...

Page 77: ...d in the IP address field Adjusting the IP address of the inverter 1 Determine the IP address and subnet mask of the computer for example from the control panel of your computer 2 Determine an IP address that is in the same subnet as the PC s IP address 3 Use the operator panel of the gateway device to enter that address in parameter A164 x Use A164 0 if the direct connection is via X3A Use A164 1...

Page 78: ...ct connection 1 Click the button in the toolbar of POSITool The following dialog screen is displayed 2 Specify the IP address of the RJ45 connector that you have connected to the PC 3 Click the OK button You have established a direct connection and the IGB Display connected devices dialog screen is displayed The dialog screen shows all devices that are connected via the direct connection to the PC...

Page 79: ...ext dialog screen that appears you can make the changes When you click the Read all button in the Read configuration Parameters from IGB dialog screen all inverters are read and the data are indicated in POSITool as new inverter entries Reading data from the SDS 5000 1 In the IGB display connected devices dialog screen click the read from IGB button The following dialog screen appears In the first...

Page 80: ... double click the first column Source PC A selection list appears in which all inverter entries are listed which contain your project 4 Select the inverter entry which you want to write to the selected inverter 5 In this line double click the Action column A selection list appears in which you can set whether you want an automatic adjustment or whether the previously stored configuration and the p...

Page 81: ...GB Motionbus The IGB Motionbus uses the following state machine Fig 11 4 State machine of the IGB Motionbus 0 Booting 1 Single 2 IGB Running 3 IGB Motionbus 4 IGB Motionbus Error Niemand gefunden 2 Partner Gefunden 3 MB Voraussetzung erfüllt 5 Busreset 7 Einschalten 1 MB Voraussetzung verloren 6 Alle Partner verloren 4 Alle Partner verloren 4 Busreset 7 MB Voraussetzung erfüllt 5 Busreset 7 Nobody...

Page 82: ...ollowing reasons The function was not selected during configuration The parameter A120 IGB Address was not unambiguously set for all stations A121 IGB nominal number was not parameterized Because after changing of A120 or A121 the values were not saved and the device was switched off and on again or because no other device has triggered a bus reset 3 IGB Motionbus The inverters in the IGB network ...

Page 83: ...er reported a double error event 52 causes 9 and 10 The save values and switching off and on again bus reset were not forgotten 6 IGB Motionbus prerequisite lost At least one condition of change in state no 5 was violated This can happen for the following reasons The 24 V power for at least one inverter in the IGB network was turned off Cable break in the IGB network Double error due to great EMC ...

Page 84: ... by using the assistants IGB Motionbus configuration and IGB Motionbus process data mapping which will lead you through the process of parameterizing the entire IGB Motionbus in a project How to activate the IGB Motionbus 1 Open the configuration assistant in POSITool 2 Configure your application as usual in steps 1 to 5 3 In step 6 select the inverter family SDS 5000 4 Activate the checkbox IGB M...

Page 85: ...y numbered for the IGB address and the total number of stations is entered in A121 If you do not get the right result check the Problem column in the assistant How to configure the IGB Motionbus 1 Open the assistant Configuration IGB Motionbus The assistant indicates all inverters of the project Since the settings in A120 und A121 are not correct the lines are highlighted in red 2 Double click the...

Page 86: ... per inverter with up to a total length of 26 bytes You can also read up to 32 parameters with a total length of up to 32 bytes from the IGB Motionbus The 32 parameters can come from different inverters To parameterize the process data proceed as shown below To parameterize the process data proceed as shown below Information Remember that you can only transmit parameters with PDO capability via th...

Page 87: ...rea or from the global area of the inverter 6 Select the parameter from the selection list to the right 7 Confirm the dialog screen with the OK button The parameter appears in the producer view 8 Repeat steps 2 to 7 for every inverter which is to send data on the IGB Motionbus and for every parameter which is to be sent 9 Click the button at the top of the assistant to change to the consumer view ...

Page 88: ...whether the parameter value is to be written to an axis or a global parameter 15 Set the parameter to which the value is to be written 16 Confirm the dialog screen with the OK button The mapped parameter is indicated as shown below 17 Repeat steps 10 to 16 for each inverter which is to receive parameters and for each parameter value which is to be received 18 Confirm the dialog screen with the OK ...

Page 89: ...lically this is determined and registered in element 0 of the parameter This counter is incremented by the number of expected but not received data When all data from all the inverters connected to the IGB have been received correctly the error density counter is decremented by 1 As you can see this parameter provides information on the quality of the IGB network If the value increases quickly thi...

Page 90: ...rtup This reconstruction is not reliable unless an SSI or EnDat encoder with 4096 multi turns is set as the source encoder in parameter G104 of the master The restored master position may not be used with other encoders New referencing is necessary after each switch on To send the master position to the IGB Motionbus proceed as shown below Information Remember that a positioning application with o...

Page 91: ...achine during remote maintenance After remote maintenance is finished ensure that the behavior of the machine is correct The machine may not be released until after this has taken place Make sure this sequence is organizationally safeguarded At least two people are always involved in remote maintenance The service employee who performs the remote maintenance For example this can be a service emplo...

Page 92: ...ote maintenance via the local network Fig 11 6 Components involved in remote maintenance via the local network The Teleserver establishes the connection between the inverter and the PC of the service technician The Teleserver for the Internet connection is run by STÖBER ANTRIEBSTECHNIK GmbH Co KG This ensures that the Teleserver is always equipped with the latest technology regarding Internet secu...

Page 93: ...ction with your responsible network administrator so that you can achieve an optimum connection Note that this applies not only to the inverter but also to connecting the engineering software Information Make the settings derived from this section on the inverter in the IGB network on which the connection to the internet is set up This inverter is the gateway device to the network Note that the co...

Page 94: ... the Project screen of the IGB by double clicking its name Fig 11 7 The Network and remote service assistant in the Project view of the IGB Once opened the assistant indicates all the inverters that are configured in the IGB network Fig 11 8 The opened Network and remote service assistant The assistant is divided into three tabs which can be processed one after the other ...

Page 95: ...maintenance for example Remember that the settings must be made for the RJ45 socket X3 A or X3 B which is the gateway to the network If a DHCP server exists in the network check the checkbox of the socket and then decide whether to use the DHCP standard setting or the Only DHCP setting When you use the DHCP standard setting the IP address must be entered manually if the DHCP server does not provid...

Page 96: ... 5000 inverters can be unambiguously recognized by the DHCP server with the MAC address 00 11 39 xx xx xx If the network does not have a DHCP server remove the checkmark from the checkbox and manually enter an IP address and a subnet mask in the fields Fig 11 11 Manual setting of the IP address for X3 A If the inverter is located in the same network as the PC on which you are making the settings i...

Page 97: ...k adapter Note that although you are only using the above settings for the gateway socket the settings for the second socket in the dialog screen remain accessible This means that you can enter an IP address for a direct connection for the second socket You can enter the IP address of the standard gateway in the lower part of the Network settings dialog screen This is necessary for an Internet con...

Page 98: ...re are two ways to do this Enter the IP address of the computer This is always possible Enter the complete Fully Qualified Domain Name FQDN e g pc daddylonglegs daddylonglegscompany de Please note that this is not always possible see Figure 11 16 11 4 2 3 Internet proxy server tab Information on the proxy server for an Internet connection is entered under the Internet proxy server tab Select the g...

Page 99: ... remote service assistant Please note that the save and load procedures are performed separately for each of the assistant s tabs After you have processed the Network settings tab you can use the Save as button to save the settings to a cfg file When you then save the settings of the Activation remote service tab to the same cfg file the settings of the tab are supplemented The same applies to the...

Page 100: ...erized again in such cases you can use the settings of the gateway inverter for the other inverters in the IGB network Prerequisites You have made all the necessary settings for the gateway inverter Proceed as shown below Using the remote maintenance settings of the gateway inverter 1 Select the Network tab 2 Select the gateway inverter from the list 3 With the right mouse button click the line of...

Page 101: ...e Remember that when setting up a LAN connection you must specify on the inverter see Figure 11 16 and in POSITool the FQDN of the computer on which the LAN Teleserver is installed Also note that the LAN teleserver should be installed on a high performance computer with a high level of availability Operating the LAN Teleserver 1 Start the POSITool Teleserver exe file on the computer on which the L...

Page 102: ...ivation remote service A177 IP address Network settings dialog screen Manually enter the IP address of the DNS server Activate remote servce A177 IP address tab of the PC on which the LAN Teleserver is installed Network settings dialog screen gateway socket Place checkmark in the box Choose beetween s and Obtain IP address automtically DHCP tandard Only DHCP Network settings dialog screen gateway ...

Page 103: ... 0 IP address of the standard gateway Network settings dialog screen gateway socket Remove checkmark from the On the inverter manually enter the valid and the of the gateway socket Obtain IP address automatically box IP address Subnet mask Is there a DHCP server in the network Is an active DNS server in the network Does the DHCP server transmit the DNS IP address Is there a proxy server in the net...

Page 104: ... have to make settings for POSITool as well for the internet connection It is assumed that the PC with which remote maintenance will be performed is integrated into the local network If there is a proxy server present you must make the setting for the Internet connection in the Tools menu Fig 11 18 The Internet settings dialog in theTools menu Proceed as shown below Making the Internet settings fo...

Page 105: ...maintenance is being activated or in parameter A151 These three mechanisms prevent unauthorized access for all practical purposes However a small element of risk of unauthorized access remains here e g through a former worker who is intent on sabotage With a great deal of effort this worker might still be able to establish a connection at the time of the request before the service technician if th...

Page 106: ... on the gateway inverter so that the session ID is requested for remote maintenance the service technician cannot establish a connection to the inverter without the session ID If the blue LED does not flash even though remote maintenance is activated parameter A178 indicates the cause Information As the person responsible for the machine ensure e g by telephone that the device is accessed for remo...

Page 107: ... connection Establishing a connection 1 The service employee starts POSITool 2 On the start page of POSITool the service employee presses the reverse documentation from connected inverter button The following dialog screen appears 3 The service employee presses the SDS 5000 button The following dialog screen appears ...

Page 108: ...the LAN Teleserver is installed Enter the FQDN and confirm the dialog screen The setup of the LAN connection is now identical to the setup of the Internet connection The following dialog screen appears 5 The service employee enters the serial number and if applicable the session ID 6 The service employee presses the OK button The connection is established A reverse documentation is read and indica...

Page 109: ... the configuration up to now so that you avoid a premature termination of the connection due to errors in the parameterization This refers primarily to the parameter A167 remote service source in which the signal which will start remote maintenance is specified If you are performing a live firmware update via remote maintenance and then start the firmware again immediately afterwards a new start i...

Page 110: ...nection exists or the button for a LAN connection The Internet connection is interrupted e g by a timeout Any specified session ID is always invalid The blue LED goes off To establish a new connection the procedure in chapter 11 4 8 Activation of remote maintenance must be performed again Note the A178 parameter when you deactivate remote maintenance A number value is specified here as to why the ...

Page 111: ...ineering software The person responsible for the machine requires the free subscriber program from Netviewer to do this The screen below shows the components involved Fig 11 20 The components involved in monitoring remote maintenance with the Netviewer software You can also obtain the Netviewer subscriber program at no cost from the homepage www stoeber de The service technician has the consultant...

Page 112: ...e error category and the error value Another possibility is the parameter A178 error remote service The parameter indicates a hexadecimal number length 32 bits showing the state of remote maintenance Each of the four bytes stands for a diagnostic value Indication in A169 Blue LED Meaning 0 off Off Remote maintenance is not desired 1 flash Flashing very quickly The connection to the teleserver is b...

Page 113: ...error The error can be determined with the error category and the error value 08hex A direct connection was started before the remote maintenance connection was established Remote maintenance was exited since the direct connection has priority 09hex Remote maintenance was terminated since it could not be exited correctly 0Ahex Remote maintenance was terminated since the serial number of the active...

Page 114: ...annot be reached 0Ahex An error occurred during the HTTP connection 0Bhex An error occurred during the HTTP connection 0Chex An error occurred during the HTTP connection 0Dhex An error occurred during the HTTP connection 0Ehex An error occurred during the HTTP connection 0Fhex An error occurred during the HTTP connection 10hex An error occurred during the HTTP connection 11hex An error occurred du...

Page 115: ...2hex A firmware error was determined internal firmware error 03hex An HTTP error was determined problems at the HTTP communication level 04hex A TCP IP error was determined problems at the TCP IP communication level 05hex An error of the Teleserver Client application was determined 06hex A DNS error was determined problems with the DNS resolver 07hex A proxy error was determined problems with the ...

Page 116: ...ck the firewall s settings too Since general causes cannot be given for error categories 04 hex and 05 hex these errors were given a cause number A description of the causes follows the description of the errors in category 05 hex 0Bhex Internal access was denied 0Chex Internal access was denied 0Dhex Internal access was denied 0Ehex An error occurred while sending data 0Fhex An error occurred whi...

Page 117: ...of the Teleserver 3 08hex The inverter is connected to the Teleserver 4 09hex An error occurred while connection to the Teleserver was being established 1 0Ahex An error occurred while connection to the Teleserver was being established 1 0Bhex An error occurred while connection to the Teleserver was being established 1 0Chex The IP address of the Teleserver is invalid 3 0Dhex The IP address of the...

Page 118: ...d inverter 6 13hex An internal error occurred 5 14hex An internal error occurred 5 15hex An internal error occurred 5 Cause no Description 1 Establishment of the TCP IP connection to the Teleserver failed Check all network settings and the firewall 2 The inverter tried to connect with the Teleserver PC but the specified PC actively denied the attempted connection Check whether the Teleserver LAN w...

Page 119: ...ular check the Ethernet connection and EMC interference 8 The Teleserver reported an invalid HTTP state Check all network connections Check the settings of the proxy server 9 The Teleserver exited remote maintenance It is possible that remote maintenance was also terminated Start remote maintenance again 10 The Teleserver exited remote maintenance since one or all of the serial numbers of the inve...

Page 120: ...0 0 0 0 hex No Exit code is specified No error 12 Waiting until POSITool connects with the Teleserver hex No error category 0 7 0 4 0 4 0 2 hex 07 Remote maintenance was exited due to an error hex 02 An error occurred while connection to the Teleserver was being established hex 04 Disconnection of the HTTP connection was started hex 04 A TCP IP error was determined hex ...

Page 121: ...the two documents 2 Conclusion of Contract Written Form Time of Performance 2 1 Quotations by STÖBER ANTRIEBSTECHNIK are subject to confirmation and not binding unless they have been expressly declared as a binding quotation Orders from the Customer may be made informally by e mail telefax or telephone STÖBER ANTRIEBSTECHNIK can accept the orders from the Customer within two weeks In case of doubt...

Page 122: ...omer STÖBER ANTRIEBSTECHNIK grants the Customer a simple non exclusive right of use to the software supplied The Customer shall only be entitled to use the software for its own purposes in conjunction with the 5th inverter generation 4 2 The Customer may make the requisite number of backup copies of the software all of which however must bear the STÖBER ANTRIEBSTECHNIK copyright mark and subsequen...

Page 123: ... 7 Customer Hotline 7 1 STÖBER ANTRIEBSTECHNIK shall provide a 24 h customer hotline for the Customer STÖBER ANTRIEBSTECHNIK receives fault reports and orders via this hotline and passes them on to the responsible service technicians The hotline serves furthermore to support the Customer through telephone advice on remedying faults avoiding faults and working around faults A fault elimination guar...

Page 124: ...ided upon exclusively by the Customer STÖBER ANTRIEBSTECHNIK is responsible only for its own observance of the IT security measures offered and selected by the Customer The Customer decides also on the selection of the connection of the inverter to the STÖBER ANTRIEBSTECHNIK remote access server and bears the sole responsibility for its establishment maintenance and security 9 Other Cooperation Ob...

Page 125: ...deemed to be an acceptance 12 Final Provisions 12 1 The whole business relationship between STÖBER ANTRIEBSTECHNIK and the Customer shall be subject to the law of the Federal Republic of Germany to the exclusion of the UN Sales Convention and the provisions of private international law Place of fulfillment and venue for all disputes arising out of and or in conjunction with this Contract shall the...

Page 126: ...the new inverter In the Paramodule the action A00 save values stores the programming and the parameterization of the inverter safe from a power failure The following conditions apply for the replacement The replacement inverter assumes the task of the inverter that is replaced There is no change in the drive related task Inverters of the same device type are replaced The replacement inverter has t...

Page 127: ...e the inverter that is being replaced and install the new inverter Follow the instructions in the projecting manual 6 Connect the power supply voltage The inverter loads the configuration at the start from the Paramodule that was previously used and takes on the application of the previously installed inverter as it does so 7 Disconnect the previously used Paramodule 8 Connect the new Paramodule t...

Page 128: ...ata of the Paramodule in the future The programming and parameterization stored on the Paramodule was tested beforehand After the Paramodule has been exchanged and the drive has been tested set up the drive again referencing parameter optimization etc Proceed as shown below Replacing the application 1 Start the action A00 save values Wait until the action has been concluded with the result 0 error...

Page 129: ...tilized in additional inverters Proceed as shown below Copying Paramodule 1 Start the action A00 save values Wait until the action has been concluded with the result 0 error free 2 Remove the Paramodule from the inverter 3 Install the new Paramodule on the inverter 4 Start the action A00 save values Wait until the action has been concluded with the result 0 error free You have copied Paramodule ...

Page 130: ...or the download procedure fx x mot Firmware files for FDS 5000 mx x mot Firmware files for MDS 5000 SDS5000x x fli Firmware files for SDS 5000 The correct fli file version is assigned to the existing SDS 5000 by POSITool If the files saved on your PC can not be combined with the inverter connected with POSITool you will receive a message This can occur when an fli file of version V 5 4 or V 5 5 is...

Page 131: ...firmware does not become active until it is accepted The firmware stored in the firmware download memory is kept as redundant firmware to increase safety Requirements The inverter controller is powered as a minimum 24 V at terminal X11 The power may only be switched off during download if the software gives an appropriate instruction You can also carry out the live firmware update during ongoing o...

Page 132: ...mation select the Accept safety guidelines checkbox 5 Click the OK button The following dialog screen is displayed 6 Select the firmware that you want to save on the inverter in the list on the right hand side steps 1 to 3 7 Select the inverter to which the chosen firmware is to be transferred by selecting the checkbox on the left hand side Note that the inverter is displayed with your serial numb...

Page 133: ...n the right hand side of the firmware download dialog screen Once the download has completed the following dialog screen is displayed 9 Click the OK button to return to the Firmware update dialog screen 10 If you want to activate the firmware immediately click the Start firmware immediately button Observe the above safety information Follow the POSITool instructions to carry out activation If you ...

Page 134: ... described separately below 12 5 1 Actions without enable Actions which do not need an enable before they can be executed are A00 Save values A37 Reset memorized values Proceed as shown below 12 5 1 1 A00 Save values When you activate A00 0 the inverter s current configuration and the parameter values are stored in Paramodule safe from loss due to a power failure After power off the inverter start...

Page 135: ...rator B300 Brake test see chapter 7 7 Brake test B301 Brake grinding see chapter 7 8 Brake grinding function 12 5 2 1 Execute Please note that since parameter values be determined directly during these actions you should perform the action A00 save values afterwards so that the values are stored safe from loss due to power failure Information Do not turn off the power of the control section device...

Page 136: ...n the resolver the option board or the cable is replaced During activation of the action the enable must be inactive If you have started the action in B40 0 you must activate the enable After the action was concluded you must deactivate the enable again You can then read the measured commutation offset in B05 During the action the cycle time is set internally to 32 msec When a quick stop is trigge...

Page 137: ...factor B54 and Magnetic saturation coefficient B55 are also determined During activation the enable must be inactive If you have started the action in B41 0 you must activate the enable After the action was concluded you must deactivate the enable again You can then read the measured values B52 to B55 During the action the cycle time is set internally to 32 msec You can read the following results ...

Page 138: ...pted with a very long delay by deactivating the enable When you start the action the parameters of the current controller are specified again B64 to B68 During activation the enable must be inactive If you have started the action in B42 0 you must activate the enable After the action was concluded you must deactivate the enable again You can then read the measured values in B64 to B68 If a quick s...

Page 139: ...able After the action was concluded you must deactivate the enable again During the action the cycle time is set internally to 32 msec You can read the following results from the third element B43 2 0 error free The action was executed without errors and concluded 1 aborted The action was aborted by turning off the enable 2 R_SYM_U The resistance of phase U differs significantly from that of the o...

Page 140: ...connect the mechanical system make sure that the load torque is not more than 10 of the nominal torque The action optimizes the following parameters B46 Feedback SLVC HP B47 P gain SLVC HP and B48 I Gain SLVC HP The enable must be inactive during activation If you have started the action in B45 0 you must activate the enable If the action has completed the enable must be deactivated again The resu...

Page 141: ...ied for the motor You can parameterize the reference value in D93 to D95 During activation the enable must be inactive If you have started the action in D96 0 you must activate the enable The action can only be concluded by turning off the enable and quick stop With a quick stop signal the drive is halted immediately During the action the cycle time is set internally to 32 msec You can read the fo...

Page 142: ...able below The additional blue LED provides information about remote maintenance Fig 13 1 LEDs on the front LEDs State of the inverter ERROR red RUN green OFF OFF No power supply voltage ERROR red RUN green OFF Flashing at 8 Hz Data is written on the Paramodul ERROR red RUN green ON Flashing at 8 Hz Paramodule is not detected ERROR red RUN green OFF Flashing at 1 Hz Ready for operation not enabled...

Page 143: ...ate enabled See chap 3 for device states If no axis is active this is indicated with an asterisk The active axis is then shown when it differs from axis no 1 Only for active brake chopper or active local mode does the appropriate symbol appear on the display Fig 13 2 Display indication ERROR red RUN green ON OFF Fault ERROR red RUN green Flashing at 8 Hz OFF No configuration active LEDs State of t...

Page 144: ...e event appears flashing in the bottom line of the display A fault must be acknowledged The device provides notes on the cause of some of the events These events are marked with a number and appear alternately to the event indicators on the display Causes which are not documented with a number in the event description are only an indication of possible faults They do not appear on the display For ...

Page 145: ... configuration and parameters flags and signal values are loaded from Paramodul Afterwards the configuration is started During both steps detailed error messages can be generated When a fault occurs during loading from Paramodul ParaModuleERROR appears in the top line When a fault occurs while the configuration is being started ConfigStrtERROR appears These faults are corrected by turning the devi...

Page 146: ...ting brakes are engaged if they were not released via F100 independent of the device controller Z31 Possible cause Test Measure Acknowledgement Interwinding fault Check the motor Replace the motor Switch the device off on or programmed acknowledgement Fault in motor cable Check the cable Replace the cable Connection fault Check the connection e g whether V or W is connected to PE at X20 U Correct ...

Page 147: ...l device fault Please contact our service department see section 1 4 Further support Switch the device on off or programmed acknowledgement Triggering Level Response Fault counter The total motor current exceeds the permitted maximum value Fault The motor always coasts except when U30 Emergency stop is activated Any existing brakes are engaged if they were not released via F100 independent of the ...

Page 148: ...nfirmable 2 NOV ST Faulty power unit memory EEPROM 3 NOV LT Faulty control unit memory EEPROM 4 Brake1 The controller of the brake 1 is faulty or the 24 vdc power supply is missing at the brake module Check the wiring and correct it if necessary 5 Brake2 The controller of the brake 2 is faulty or the 24 vdc power supply is missing at the brake module Check the wiring and correct it if necessary 11...

Page 149: ...while the inverter restarts Any existing brakes are engaged if they were not released via F100 independent of the device controller Z35 Possible cause Test Measure Acknowledgement The microprocessor is used to capacity or faulty Check the E191 parameter it should indicate a value less than 80 Check the wiring for EMC compliant design Set a higher cycle time in the A150 parameter Wire according to ...

Page 150: ...resistor connected Check the wiring Connect a braking resistor Brake chopper is deactivated Check whether A22 0 is set Enter the values of the braking resistor in the A21 A22 and A23 parameters Braking resistor too small or too large Check whether A21 does not reach the permitted value Check whether the resistance is suitable to dissipate the power losses arising Connect a suitable braking resisto...

Page 151: ...ara Encoder Parameterization is not suitable for the connected encoder Check and correct the H parameter Programmed acknowledgement 2 ParaChgOffOn Parameter change encoder parameterization can not be changed during operation Save and then switch the device off on so that the change is effective Programmed acknowledgement 4 X4 chan A Clk Wire break track A Clock Check the encoder cable and replace ...

Page 152: ... Switch device off on 16 X120 Busy Encoder has not responded for too long for SSI Slave No telegram for 5 ms for enabled drive Replace the option board that the encoder is connected to Replace the inverter Programmed acknowledgement 17 X120 Wire break A wire break was detected at X120 Check the connected cable encoder or SSI connection Check the power supply of the SSI encoder or the source that s...

Page 153: ...ire break A wire break from one or more tracks was detected Check the encoder cable Programmed acknowledgement 22 AX5000 Acknowledgement for axis switchover did not occur Check the wiring between the inverter and POSISwitch AX 5000 Programmed acknowledgement 23 AX5000required A POSISwitch AX 5000 was projected but not connected Match the projection of your hardware Check the connection of the POSI...

Page 154: ...ire break in the A channel for an incremental encoder was detected Replace the AX 5000 option Check the encoder cable of the incremental encoder Programmed acknowledgement 30 Opt2 incomp Option 2 is not the latest version Install the latest version of the option board Programmed acknowledgement 31 X140EnDatAlar The EnDat encoder at X140 reports an alarm Replace the motor Programmed acknowledgement...

Page 155: ...instructions see section 1 3 Further documentation Programmed acknowledgement 35 battery empty When switching on the inverter it was determined that the voltage of the battery has fallen below the minimal voltage of the encoder Referencing of the axis has been deleted The backup battery is no longer able to retain the position in the encoder over the time during which the inverter in switched off ...

Page 156: ...he power unit of the inverter Fault The parameterized fault reaction in the A29 parameter Z38 Possible cause Test Measure Acknowledgement The ambient control cabinet temperatures are too high or too low Correct the surrounding temperature of the inverter Take suitable measures to match the surrounding temperature to the operating conditions of the inverter Switch the device off on or programmed ac...

Page 157: ... the servo and vector control control types At the same time a quick stop is triggered as a fault when parameterizing in U02 Reducing the current can cause the quick stop to no longer perform correctly Z39 Possible cause Test Measure Acknowledgement Inverter overloaded Check the load situation of your drive Correct the design of the drive Check the maintenance condition of the drive block lubricat...

Page 158: ... write read error or timeout Replace the inverter Not confirmable 2 BlockMiss unknown data block 3 DataSecurity Block has no data security 4 CheckSum Block has a check sum error 5 R O Block is r o 6 ReadErr Start up phase Block read error 7 BlockMiss Block not found 17 Error Low level write read error or timeout 18 BlockMiss unknown data block 19 DataSecurity Block has no data security 20 CheckSum...

Page 159: ...setting and manually enter the motor data Switch the device off on or programmed acknowledgement 33 el typeLim Nameplate parameter cannot be entered limit value or existence Check the configuration of the inverter and motor Please contact our service department see section 1 4 Further support 48 Option module2 Error in memory of option 2 for REA 5000 or REA 5001 and XEA 5000 or XEA 5001 The option...

Page 160: ...e motor temperature sensor is connected to X2 and whether the wiring is OK Connect the cable properly Switch the device on off or programmed acknowledgement The motor is overloaded Check whether the operating conditions have caused the motor to overheat load state ambient temperature of the motor etc Check and if necessary correct the drive design Check whether a blockage caused overheating The KT...

Page 161: ...st Measure Acknowledgement The braking resistor may not be designed according to the application Check whether the load state of the braking resistor has caused overheating Check the drive configuration Consider a DC link connection or the use of a braking resistor with a larger power rating Programmed acknowledgement acknowledgement by switching of on is not recommended as in this case the i2 t m...

Page 162: ...active The power unit is switched off the motor coasts down The holding brakes are applied when the purge override is inactive A29 1 active The drive is stopped with a quick stop The holding brakes are applied at the end of a quick stop if the purge override is inactive Z44 Possible cause Test Measure Acknowledgement Application specific or based on free programming option can be separately progra...

Page 163: ...itions have caused the motor to overheat load state ambient temperature of the motor etc Take measures to meet the requirements for the operating conditions Rectify any existing blockages If necessary correct the drive design Switch the device off on or programmed acknowledgement Resolution Level Response Fault counter A problem with the supply voltage or DC link voltage was detected Cause 1 Param...

Page 164: ...ge is still switched on a malfunction is triggered after 0 5 s Check whether the supply voltage corresponds to the specification or whether there is a power failure Resolution Level Response Fault counter The maximum torque permitted for static operation is exceeded in the control types of servo control vector control or sensorless vector control E62 act pos T max E66 act neg T max Note that in ma...

Page 165: ...aster sends the sync message reliably Switch off on the Esc key of the device at the front of the inverter or rising flank of the enable signal or programmed acknowledgement 3 CAN Bus Off The CAN controller in the inverter has switched off due to critical and repeated CAN bit timing errors The CAN controller is restarted after a waiting time of 2 s and acknowledgement of the malfunction Make sure ...

Page 166: ...9 x A260 A261 x A262 x A263 x A264 x A265 x A266 and A267 x parameters are correctly set Make sure that the timeout value parameterized in A258 matches the A150 cycle time of the inverter and the cycle time of the controller or EtherCAT masters that were selected Check the wiring Check the EtherCat state of the inverter and the controller or EtherCAT master Check whether CoE emergency messages are...

Page 167: ...t 8 IGB µC failure The microcontroller for the IGB communication has failed Check the wiring for EM compliant design The inverter must be sent in for repair Please contact our service department see section 1 4 Further support Switch the device off on or programmed acknowledgement 9 IGB Lost Frame IGB motion bus The subscriber has detected the loss of min 2 consecutive data frames double error Thi...

Page 168: ...e graphical programming was called up at the wrong time The block was called up too early or closed too late This cause can only occur when the IGB state 3 Motion bus and the motor is powered Adjust the run time sequence of the blocks transfer the changed configuration to the inverter and save it there Restart the inverter Switch the device off on or programmed acknowledgement 13 IGBPartnerSyn The...

Page 169: ...d 5 XEA5000Failure XEA 5000 or XEA 5001 was detected installed and failed 6 InkSim Init Incremental encoder simulation on XEA could not be initialized The motor may have rotated during initialization 7 wrongOption incorrect or missing option board seeE54 E58 with E68 E69 Install the projected option Adjust the projection Switch device off on 8 LEA5000failure LEA 5000 was detected installed and fai...

Page 170: ...he PN 5000 accessory was correctly installed Check whether suitable EMC measures were taken Check whether only PROFINET certified components were connected to the inverter Check whether the cabeling and connections correspond to the PROFINET standard Contact the service department see section 1 4 Further support Switch device off on 14 PN5000 failure2 PN 5000 was detected installed and failed Basi...

Page 171: ...ect the parameters Switch the device on off or programmed acknowledgement Lag error too large Use a Scope recording to check whether the value in E07 is larger than C01 at the time of the error Correct the parameters ramps torque limits etc Motor overshoots Use a Scope recording to check the value in E91 is larger than E07 at the time of the error Optimize the parameterization of the speed control...

Page 172: ...task 4 exceeded 32 ms 5 RT5 Cycle time of real time task 5 exceeded 256 ms Resolution Level Response Fault counter Unbalanced motor currents were detected This involves a hardware from the power stage for MDS 5000 size 3 or SDS 5000 size 3 Malfunction The motor continues to coast Any existing brakes are engaged if they were not released via F100 independent of the device controller The brake chopp...

Page 173: ...rs when A27 100 is set Fault The parameterized fault reaction in the A29 parameter Z59 Possible cause Test Measure Acknowledgement Inverter overloaded Check the load situation of your drive Reduce any existing loads lubrications blockages etc Use a drive with a suitable power rating Switch the device off on or programmed acknowledgement Cycle frequency too high Check the load situation of your dri...

Page 174: ...cific or due to free programming option can be separately programmed for each axis Switch the device on off or programmed acknowledgement Triggering Level Response Fault counter Application specific or by free programming option should be used for application events that may only be parameterized on the fault level Fault The parameterized fault reaction in the A29 parameter A29 0 inactive The powe...

Page 175: ...ide is inactive A29 1 active The drive is stopped with a quick stop The holding brakes are applied at the end of a quick stop if the purge override is inactive Z69 Cause Description Measure Acknowledgement 1 motorNotDiscon The contactor did not open during the axis change This cause can only be determined when at least two phases stick and the intermediate circuit is loaded see E03 Replace the con...

Page 176: ... not set to the servo but the rated motor current B12 exceeds the 4 kHz rated current R24 of the device by more than 1 5x Correct the parameterization Switch the device on off or programmed acknowledgement 4 B10 H31 The set motor pole number B10 and the resolver pole number H31 do not match Correct the parameterization Switch the device on off or programmed acknowledgement 5 neg slip When using th...

Page 177: ... programmed acknowledgement 9 E102 E103 faulty An attempt was made to apply a master position via the IGB but the required E102 and E103 parameters are not available Correct the parameterization Switch the device on off or programmed acknowledgement 10 G104 G27 A master position is sent via the IGB Motionbus i e G104 is not set to 0 inactive but the 0 inactive and 6 IGB settings valid for this cas...

Page 178: ...FW defective Only for SDS 5000 An active firmware error was detected or faulty firmware was detected in the firmware download memory Reload the firmware using the POSITool software Also note the Service section Switch device off on 2 Activate FW Only for SDS 5000 The firmware was loaded into the inverter but not yet activated Activate the firmware and perform a device restart Also note the Service...

Page 179: ...t action For the Fault level the event can be acknowledged for a duration of 5 minutes to be able to perform the B300 brake test action If this time elapses without the B300 Brake test action being successfully performed the inverter changes to the Malfunction state again If the B300 brake test action is successfully performed the event is automatically acknowledged 2 Brake defective When performi...

Page 180: ... test action For the Fault level the event can be acknowledged for a duration of 5 minutes to be able to perform the B300 brake test action If this time elapses without the B300 Brake test with active axis 2 being successfully performed the inverter changes to the Malfunction state again If the B300 brake test action is successfully performed the event is automatically acknowledged 2 Brake defecti...

Page 181: ... test action For the Fault level the event can be acknowledged for a duration of 5 minutes to be able to perform the B300 brake test action If this time elapses without the B300 Brake test with active axis 3 being successfully performed the inverter changes to the Malfunction state again If the B300 brake test action is successfully performed the event is automatically acknowledged 2 Brake defecti...

Page 182: ... test action For the Fault level the event can be acknowledged for a duration of 5 minutes to be able to perform the B300 brake test action If this time elapses without the B300 Brake test with active axis 4 being successfully performed the inverter changes to the Malfunction state again If the B300 brake test action is successfully performed the event is automatically acknowledged 2 Brake defecti...

Page 183: ...op if the purge override is inactive Z85 Cause Description Measure Acknowledgement 1 Position Reference position changes cause acceleration that cannot be executed Reduce velocity of the reference value changes so that the resulting acceleration is smaller than E64 Switch the device off on or programmed acknowledgement 2 Velocity Reference velocity changes cause acceleration that cannot be execute...

Page 184: ... the application in the inverter and save it Perform a firmware upgrade Switch device off on EMC error Check the wiring for EMC compliant design Wire according to EMC regulations Triggering Level Response The address for data access is invalid Fault The motor coasts the microprocessor is stopped and all device functions are inoperable Possible cause Test Measure Acknowledgement Error in code memor...

Page 185: ... Error in code memory bit dumped permanent Reestablish the operating conditions at the time of the error and check whether the error occurs again Reload the application in the inverter and save it Perform a firmware upgrade Switch device off on EMC error Check the wiring for EMC compliant design Wire according to EMC regulations Resolution Level Response The versions of configuration and firmware ...

Page 186: ...Test Measure Acknowledgement May have been switched off during the A00 action Apply a suitable configuration via POSITool and then save it A00 Attach a suitable Paramodule Faulty or unformatted Paramodule Replace the Paramodule Resolution Level Response A checksum error was detected when loading from the Paramodule The configuration does not start Possible cause Test Measure Acknowledgement Memory...

Page 187: ...ause Test Measure Acknowledgement Faulty flash memory Replace the Paramodule The configuration is too large for the configuration memory Apply a suitable configuration via POSITool and then save it A00 Replace the Paramodule Resolution Level Response No parameter values are saved in the Paramodule The configuration does not start Possible cause Test Measure Acknowledgement The control part was swi...

Page 188: ...knowledgement The A00 Save values action was not performed Apply a suitable configuration via POSITool and then save it A00 Replace the Paramodule Resolution Level Response The versions of configuration and firmware do not match The configuration does not start Possible cause Test Measure Acknowledgement The configuration saved in the Paramodule originates from a newer inverter firmware that recog...

Page 189: ...ion saved in the Paramodule originates from a newer inverter firmware that recognises more texts e g name of the system standard module parameters Apply a suitable configuration or firmware via POSITool Resolution Level Response The versions of configuration and firmware do not match The configuration does not start Possible cause Test Measure Acknowledgement The configuration saved in the Paramod...

Page 190: ...t The configuration saved in the Paramodule originates from a newer inverter firmware that recognises more limit value functions Apply a suitable configuration or firmware via POSITool Resolution Level Response The versions of configuration and firmware do not match The configuration does not start Possible cause Test Measure Acknowledgement The configuration saved in the Paramodule originates fro...

Page 191: ...om a newer inverter firmware that recognises more Pre read functions mapping of firmware parameters to configuration parameters Apply a suitable configuration or firmware via POSITool Resolution Level Response The versions of configuration and firmware do not match The configuration does not start Possible cause Test Measure Acknowledgement The configuration saved in the Paramodule originates from...

Page 192: ...STÖBER ANTRIEBSTECHNIK appears 13 3 51 no configuration start error When displaying no configuration start error the device start up is ended and an error was detected when starting the configuration Note also the events in section 13 3 41 ConfigStartERROR parameters lost to 13 3 49 ConfigStartERROR unknown hiding Alternating to the event display STÖBER ANTRIEBSTECHNIK appears 13 3 52 configuratio...

Page 193: ... A firmware error was detected Fault Cause 1 only occurs when the device starts so that the inverter can not be enabled Cause Description Measure Acknowledgement 1 FW defective The active firmware as well as the firmware in the download memory are faulty A normal firmware download is not possible Please contact our Service department Not confirmable ...

Page 194: ...Notes WE KEEP THINGS MOVING ...

Page 195: ... 458 858 sales stober co uk www stober co uk STOBER Turkey Istanbul Fon 90 212 338 8014 sales turkey stober com www stober com STÖBER SCHWEIZ AG Rugghölzli 2 5453 Remetschwil Fon 41 56 496 96 50 sales stoeber ch www stoeber ch STOBER S a r l 131 Chemin du Bac à Traille Les Portes du Rhône 69300 Caluire et Cuire Fon 33 4 78 98 91 80 sales stober fr www stober fr STOBER China German Centre Beijing U...

Page 196: ... Co KG Kieselbronner Str 12 75177 PFORZHEIM GERMANY Fon 49 7231 582 0 mail stoeber de 24 h Service Hotline 49 7231 5823000 Technische Änderungen vorbehalten Errors and changes excepted ID 442289 06 08 2016 442289 06 www stober com ...

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