Still 0301 Original Instructions Manual Download Page 134 | Manualshive

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Scheduled maintenance

Summary table of maintenance operations

Servicing work every 1000 hours

Transmission
Reduction gear unit: visually check the mounting
Reduction gear unit: check for any leakage
Traction motor: visually check the mounting
Traction motor: clean the cooling fins
Chassis, bodywork and fittings
Battery hood: check
Battery support: check the side stops and their mountings
Battery support (side access): check the battery lock
Battery support (side access): check the roller frames
Battery support (side access): grease the roller frames
Folding platform and side protection (if present): grease
Load wheels: grease the bearings
Steering and wheels
Electric steering
Steering: visually check the mounting
Steering: visually check the mounting of the tiller and of the head (of the steering unit)
Steering: clean, check and grease the pinion gear and the ring gear
Wheels
Wheels: check for any damage, foreign matter and signs of wear
Wheels: check wheel tightness
Brakes
Brakes: check for signs of wear/adjustment
Brakes: check the truck braking
Truck
Pivoting wheel: check the height adjustment
Controls
Accelerator: check
Electrical system
Battery: check the battery condition and that it is correctly mounted
Battery: check the cables and sockets
On-board charger: clean
On-board charger: check operation
Cables and connectors: check the condition and positioning
Electrical components: clean

Maintenance

5

Scheduled maintenance

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45758043484 EN - 11/2021 - 08

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Summary of Contents for 0301

Page 1: ... 20i EXV SF 14 16 20 EXV SF 14i 16i 20i EXP 14 16 20 EXV 14D 16D 20D EXV SF 14D 16D 20D Original instructions 0301 0303 0305 0323 0324 0325 0326 0327 0328 0329 0330 0331 0332 0333 0334 0335 0336 0337 0338 0339 0340 45758043484 EN 11 2021 08 ...

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Page 3: ...strial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable indus trial trucks for a particular area of applica tion Prerequisites for the safe operation of in dustrial trucks Information on the use of industrial trucks Information on transport initial commission ing and storage of industrial trucks Internet address and QR co...

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Page 5: ...fications to Forklift 10 Applied equipment 10 User obligations 10 Environmental considerations 11 Disposal of components and batteries 11 Packaging 12 2 Safety Safety guidelines 14 General Precautions 14 General Safety Rules 14 Flooring requirements 14 Battery connection cables 15 Requirements for the traction battery charging area 15 Safety Regulations Relative to Forklift Use 15 Safety guideline...

Page 6: ...ller controls 40 Tiller 43 Tiller positions 43 Combi tiller if present 45 OptiSpeed tiller only present on EXV and EXVi versions 47 Types of lifting masts 48 Side protection 50 Description 50 Platform 52 Description 52 Definition of directions 54 Markings 55 Location of labels 55 Serial number 57 Nominal value designation plate 58 Capacity plate 59 Additional designation plate for the double palle...

Page 7: ...f checks before use 88 Ergonomic dimensions 90 Operator position 91 Operator s position for version without platform 91 Operator position for version with platform 93 Using the truck 95 Stopping the truck in emergencies 95 Starting the truck 95 Truck travel 96 Truck steering direction 97 Using the truck with the Tiller always active Creep Speed function optional 98 Reversing the direction of trave...

Page 8: ...ble of maintenance operations 124 Maintenance as required 127 Cleaning the Forklift 127 Lubricating and cleaning the lifting chains 127 Fuses 128 Battery replacement with removal from the top 129 Battery replacement with side removal 132 Decommissioning 135 General Information 135 Forklift Towing 136 Temporary Putting Out of Commission 136 Checks and Inspections After a Long Period of Inactivity 1...

Page 9: ...Batteries 175 Oil and lubricant table 177 Eco design requirements for electric motors and variable speed drives 177 Table of contents VII 45758043484 EN 11 2021 08 ...

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Page 11: ...1 Introduction ...

Page 12: ...tely trained operators only For the necessary operator training contact the authorised sales network Persons working near the forklift must also be instructed in the risks associated with use of the forklift In the interests of clear information some il lustrations in this manual show the forklift without the safety equipment guards pan els etc The forklift may not be used with out safety equipmen...

Page 13: ...lure to observe the instructions highlighted with this symbol may cause environmental damage NOTE This symbol is used to provide additional infor mation Introduction 1 How to Consult the Manual 3 45758043484 EN 11 2021 08 ...

Page 14: ...it has been delivered with the following documentation Original instructions Declaration of conformity If the truck has been delivered with a traction battery and or a battery charger ensure that these products conform to the order and that the corresponding operating and maintenance manuals are included as well as the declara tion of conformity for the battery charger If there is applied equipmen...

Page 15: ...arking The manufacturer uses the conformity mark ing to document the conformity of the industri al truck with the relevant directives at the time of placing on the market CE in the European Union EU UKCA in the United Kingdom UK EAC in the Eurasian Economic Union The conformity marking is applied to the nameplate A declaration of conformity is is sued for the EU and UK markets An unauthorised stru...

Page 16: ...H 1 For the markets of the European Union the EU candidate countries the EFTA States and Switzerland 2 For the United Kingdom market The declaration of conformity document is supplied with the industrial truck The declara tion shown explains the conformity with the provisions of the EC Machinery Directive and the Supply of Machinery Safety Regulation 2008 2008 No 1597 An unauthorised structural ch...

Page 17: ...handed over to the new owner if the industrial truck is sold on Introduction 1 Declaration that reflects the content of the declaration of conformity 7 45758043484 EN 11 2021 08 ...

Page 18: ...d centre approximately on the forklift s median longi tudinal plane DANGER The forklift must not be used for other purposes Any other use renders the user solely responsible for injury damage to persons and or objects and voids the warranty The following scenarios are examples of incor rect use of the forklift truck Transport on uneven irregular or non com pact surfaces loads that exceed the weigh...

Page 19: ...der extreme conditions extreme weather cold storage rooms presence of strong magnetic fields etc appropriate equipment and or us age precautions are necessary Contact the authorised sales network for information DANGER The truck must not be used in environments where there is a risk of explosion and the truck must not be used to handle explosive loads Trucks that must operate in environments where...

Page 20: ...e compatibility of such devices must be verified with the presence of operators us ing medical devices such as heart pacemakers Applied equipment To apply additional equipment after purchas ing you must contact the sales network au thorised by the truck manufacturer which will verify feasibility install the equipment add a label with the new residual capacity provide documentation on the equipment...

Page 21: ...of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispos ing of batteries ENVIRONMENT NOTE We recommend working with a waste man agement company for disposal purposes Introduction 1 Environmental considerations 11 45758043484 EN 11 2021 08 ...

Page 22: ...ovide protection during trans port This packaging must be removed com pletely prior to initial start up ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck Introduction 1 Environmental considerations 12 45758043484 EN 11 2021 08 ...

Page 23: ...2 Safety ...

Page 24: ... using just one fork Place the load on the fork carriage or in such a way that the centre of gravity of the load is as close as possible to the fork car riage The load must be placed on the fork arms so that the centre of gravity falls lengthwise on the mid point between the fork arms Do not drive with loads off centre laterally with respect to the forklift s median axis Lack of compliance with th...

Page 25: ...ed in or der to dilute or eliminate the gases produced in compliance with current national regula tions Safety Regulations Relative to Forklift Use The operator must familiarize himself with the forklift to be able to better describe any defects and assist maintenance personnel The operator trained and authorized to use the forklift must be familiar with the controls and performances of the forkli...

Page 26: ...ollution laws Oils Avoid contact with skin Do not inhale oil vapours Wear appropriate personal protective equip ment during truck maintenance operations gloves goggles etc to prevent the oil from coming into contact with your skin ENVIRONMENT NOTE The used oils and relative filters contain sub stances that are hazardous to the environment and they must be disposed of according to current regulatio...

Page 27: ... The replacement and disposal of the life expired battery must be carried out as required by law We advise you to contact the authorised service network that is equipped for eco friendly disposal in accordance with current regulations Safety 2 Safety guidelines 17 45758043484 EN 11 2021 08 ...

Page 28: ...f the truck must be instructed regarding the risks that arise through use of the truck In addition we draw your attention to the Safety Guidelines in these operating instructions Risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accidents when driving on ramps or in conditions of poor visibility etc Falling tripping etc when moving the truck especi...

Page 29: ...rojecting to the side e g side shift turning and driving diagonally across slopes driving on slopes with the load pointing downhill oversized loads swinging loads steps or ramp edges WARNING These risks are caused by improper use Improper use e g swinging loads transporting liq uids etc is PROHIBITED unless specifically ap proved in writing by the manufacturer Electromagnetic radiation The limit v...

Page 30: ... LpAZ 70 dB A Uncertainty factor KpA 4 dB A The value is determined in a test cycle in ac cordance with Harmonised European Stand ard EN 12053 and declared according to EN ISO 4871 with weighted time percentages of the Transport Lifting and Idling modes CAUTION The value expressed above can be used to compare forklift trucks of the same category This cannot be used to determine the noise level in ...

Page 31: ...ed Europe an Standard EN 13059 Safety of industrial trucks methods for measuring vibration CAUTION The value expressed above can be used to compare forklift trucks of the same category It cannot be used to determine the operator s daily exposure to vibra tions during real operation of the truck these vibra tions depend on the conditions of use floor condi tions method of use etc and therefore dail...

Page 32: ...two in spections have been carried out The inspection date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe guidelines for checks carried out on the truck in accordance with FEM 4 004 The operator is responsible for ensuring any defects are remedied without delay Contact your service centre NOTE Observe the n...

Page 33: ...tion sensor The truck will not move if the tiller is not in the correct usage position 1 2 Operator anti crush safety button Protects the operator from potential crushing by brak ing the truck Operator side protection Prevents the oper ator from falling from the platform during ride on driving if present 3 4 Safety 2 Safety devices 23 45758043484 EN 11 2021 08 ...

Page 34: ...ve the ground With strad dles raised the sensor reaches a height of approximately 1800 mm 5 6 7 8 9 Automatic truck braking when the tiller is re leased by the operator Horn Used to indicate the presence of the truck during travel Combi tiller clasp closure sensor If the clasp is not closed properly the truck will not move Fork stop latches Used to adjust the dis tance between the forks Do not use...

Page 35: ... be used until they have been properly repaired Do not remove or deactivate safety devices and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connecting a radio additional headlights etc is only per mitted with the manufacturer s written appro val All electrical system interventions must be documented Safety 2 Safety devices 25...

Page 36: ...Safety 2 Safety devices 26 45758043484 EN 11 2021 08 ...

Page 37: ...3 Overview ...

Page 38: ...SF 20D Pump unit Power rating 3 2 kW Different types of lift mast Telescopic post two section telescopic post without free lifting and two side cylin ders NiHo post two section telescopic post with free lifting lateral chains and two later al cylinders plus a central cylinder Triplex post three section telescopic post with free lifting lateral chains and two later al cylinders plus a central cylin...

Page 39: ... tiller safety electromagnetic controlled when the tiller arm reaches the lower end position service brake Electromagnetic parking device applied when there is a power cut On board equipment The on board equipment includes a glove compartment for storing adhesive tape gloves pens etc A switch for emergency shutdown located on the chassis A multifunction display A4 paper spring holder Overview 3 Te...

Page 40: ...or side protective guards Bonnet Pivoting wheel Operator s Platform Drive wheel Display 1 2 3 4 5 6 7 8 9 10 11 Straddles Load rollers Battery plug socket Forks Battery compartment hood Anti shearing guard Diagnostic test socket Service technical as sistance Digicode Numeric Keypad Helm 12 13 14 15 16 17 18 19 20 Overview 3 Overview 30 45758043484 EN 11 2021 08 ...

Page 41: ...truments and controls Start stop key The key has two positions 0 Stop No voltage to the circuit Key removal position I Start Circuit powered Overview 3 Instruments and controls 31 45758043484 EN 11 2021 08 ...

Page 42: ...he opera tor through the tiller or the platform The till er is not tilted to the working position or the operator is not correctly positioned on the platform The indicator light is lit when the truck starts to detect the presence of the operator through the tiller or the platform The indica tor light remains lit for approximately ten seconds after which it goes out The indicator light is off after...

Page 43: ...item of the selected screen Status The following are displayed on the Status screen Clock and date Battery charge level Hours of work Setting The following can be set on the Setting screen Language Unit of measurement Date Time Brightness Contrast Date format Load The Load screen is only visible if the option al Dynamic Load Control D L C is fitted OM2296 05 12 2014 hrs 5242 8 93 11 05 STATUS OM23...

Page 44: ...gs for the operator are displayed on the Error screen The message warns that the scheduled maintenance is due today The message is set by the technical service department au thorised by the manufacturer according to the agreements with the customer The message informs you of when the next maintenance work is due The message is set by the technical service department au thorised by the manufacturer...

Page 45: ...K disappears The warning triangle that warns the operator to pay special attention when moving loads appears in its place The message is specific to trucks with the DLC 3 option or lifting block option The message warns that the first maximum height level set for the forks has been reached first block height exceeded warn ing The message OK will appear on the display To delete the message and be a...

Page 46: ...nds The message warns that for safety rea sons the operator must lower the straddles to be able to lift the forks higher The message may appear on the display when lifting approximately 1700 mm from the ground only for trucks with platform and side protection To remove the message from the display lower the load or close the operator side protection for more informa tion also see Chapter Location ...

Page 47: ...the side The battery is low and lift does not work Immediately recharge the battery When the battery is charging the display shows that battery charging is in progress OM2303 Livello di carica della batteria basso 1 1 ERROR OM2304 Batteria scarica 0 Sollevamento limitato 1 1 ERROR OM2302 Carica in corso 11 8 hrs Overview 3 Instruments and controls 37 45758043484 EN 11 2021 08 ...

Page 48: ... the man ufacturer The message highlights that the motor has overheated Shut down the truck and wait for it to cool down If the message reap pears contact the technical service depart ment authorised by the manufacturer CAUTION If the Error screen displays messages other than those mentioned above please contact the sales network authorised by the manufacturer OM2301 LAC Problema di comunicazione ...

Page 49: ...Emergency shutdown handle Pushing the emergency shutdown handle will lock all of the functions on the truck Overview 3 Instruments and controls 39 45758043484 EN 11 2021 08 ...

Page 50: ...rts moving in the direc tion of the operator The truck speed increases or decreases ac cording to the angular position of the throt tle Releasing the throttle causes braking and subsequently the stopping of the truck Fork lowering button 4 Press the button 4 to lower the forks Fork movement can be stopped at any time by releasing the button 4 The forks will stop in the position attained The fork l...

Page 51: ...ced for a few seconds The button 7 is a safety device Particularly useful in narrow areas it prevents the opera tor from being crushed between a wall and the tiller head The direction of travel of the truck will be re versed if the button 7 comes into contact with the body of the operator When the oper ator moves away and releases the button 7 the truck stops NOTE In SF trucks with a platform the ...

Page 52: ...function Straddle lifting button 9 Press the button 9 to lift the straddles when the button is released the straddles will stop in the position attained The straddle lifting button 9 is active only when the tiller is angled to the working posi tion Straddle lowering button 10 Press the button 10 to lower the straddles when the button is released the straddles will stop in the position attained The...

Page 53: ... the forks using the appropri ate throttle In this position the operator can raise or lower the straddles for versions with strad dle initial lift only Position 2 braking position In this position the drive is locked and the parking brake is engaged NOTE In this position lifting and lowering of the forks and straddles if fitted is blocked NOTE When the tiller is released it automatically re turns ...

Page 54: ...ional slow speed position This function is activated by pressing the slow speed button on the tiller 3 and rotat ing the traction control throttle 4 or by pressing the slow speed button and the fork lifting button The truck travels at limited speed OM2283 3 4 4 Overview 3 Tiller 44 45758043484 EN 11 2021 08 ...

Page 55: ... starting the truck and only when the truck is stationary Carrying out the operation when the truck is moving is prohibited NOTE The preferred means of use with the combi till er open is in pedestrian mode operated from the ground Open the clasp to release the tiller Overview 3 Tiller 45 45758043484 EN 11 2021 08 ...

Page 56: ...referably before starting the truck and only when the truck is stationary Carrying out the operation when the truck is moving is prohibited NOTE The preferred means of use with the combi till er closed is in ride on mode operated from the platform Use the handle to push the tiller to fold it Overview 3 Tiller 46 45758043484 EN 11 2021 08 ...

Page 57: ...zone 2 the maximum authorised speed varies according to the tilt of the tiller The reference 5 represents the curve of the speed inside zone 2 In zone 3 the truck can reach its maxi mum speed The traction speed is propor tional to the angular position of the throttle In zone 4 the brake is applied and the truck cannot be moved WARNING During use tilt the tiller and gradually change the speed of th...

Page 58: ...the lifting speed of the fork carriage is twice that of the internal mast CAUTION In locations with a low ceiling be aware that the load height may be greater than the mast height NiHo When the lift button is pressed the fork car riage is raised to the top of the internal mast h2 by the central cylinder then the lateral cylinders raise the internal mast up to the maximum height h3 NOTE During lift...

Page 59: ... Triplex The function is identical to that of the NiHo mast but has a greater lift height with the same mast height CAUTION In locations with a low ceiling be aware that the load height may be greater than the mast height h3 h2 0252_003 100 V2 Overview 3 Types of lifting masts 49 45758043484 EN 11 2021 08 ...

Page 60: ...y limited for safety reasons Position B side protection open Position used with the operator on board the truck standing on the platform Opening and closing the side protection To open pull the two operator side protec tive guards outwards To close push the two operator side protec tive guards inwards Adjusting the height of the side protec tion To adjust the height of the side protective guards a...

Page 61: ...re re clos ing them Otherwise the side protective guards will not close and this may damage the hoods DANGER Do not sit on the side protection bars DANGER Do not climb on the side protection bars Overview 3 Side protection 51 45758043484 EN 11 2021 08 ...

Page 62: ...termediate position in this position the truck traction is locked Position C platform in the operating posi tion in ride on mode This position is used with the operator on board In this position the traction and truck speed depend on the position of the side protection Side protection open The truck can reach its maximum speed Side protection closed The truck speed is limited electronically Overvi...

Page 63: ...form must be adjusted according to the weight of the operator Adjust the pressure of the damping system based on the weight of the operator using the valve 1 Safety DANGER Risk of ejection from the platform Position yourself correctly on the platform between the two side protection bars standing up facing the forks with both feet inside the platform Turn corners at low speed Firmly grip the handle...

Page 64: ... directions for EXV SF EX Vi SF and EXV SF D versions with plat form lowered and when the operator is on board the truck Direction of movement defined by the regula tions Forward travel 1 Preferred direction of travel Left 4 Reverse travel 3 Right 2 Conclusion To make it easy for the reader to interpret the direction of travel will always be defined in the following manner 1 Direction of travel to...

Page 65: ... danger label on initial lift chassis version only Operating and maintenance manual label Version set up for gel batteries 1 2 3 4 5 6 7 8 On board battery charger label Annual checks label Germany only Operator platform capacity diagram label Maximum permissible pressure label Cold store label on cold store version on ly Danger of crushing feet label on initial lift chassis version only Warning l...

Page 66: ...bel is only present on the version with the on board battery charger The label highlights the possibility of choosing the charging curve 10 This label is only present on trucks sold in Germany The label indicates the date of the truck s periodic safety inspection 11 This label is only present on the version with operator platform and side protection The label indicates the setting pressure of the ...

Page 67: ...ial number for all technical questions The serial number contains the following infor mation 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921 004 xx xxxx x xxxxx 1 2 3 4 Overview 3 Markings 57 45758043484 EN 11 2021 08 ...

Page 68: ... Kingdom the designation plate will read Air craft ground support equipment instead of Industrial truck Manufacturer Production number Year of manufacture Unladen weight without battery in kg Maximum battery weight in kg Minimum battery weight in kg Additional weight ballast in kg QR code For more detailed information please refer to the technical data in the operating man ual In this zone there m...

Page 69: ...d on the capacity plate refer to compact and homogeneous loads and must not be exceeded otherwise the stability of the truck and the load bearing capacity of the structures may be compromised DANGER Risk of accident when forks are changed If the forks are changed and a different type of forks to the original forks is fitted the residual load capaci ty changes When forks are changed a new residual ...

Page 70: ...ly 300 mm from the ground The residual capacities are indicated on the capacity plate Notes relating to use of the truck as double pallet stacker 3 When using the double pallet stacker the maximum total permitted load capacity of the truck is 2000 kg This means that the sum of the load on the straddles and the load on the forks must not exceed 2000 kg The load on the forks must be less than or equ...

Page 71: ...o centre of gravity distances up to 600 mm Notes relating to use of the truck as platform tractor 4 During transport the maximum load capaci ty on the forks for the truck is 2000 kg Forks lowered until they are resting on the strad dles and straddles raised using the initial lift control Chassis frame labelling OM2312 A The truck s serial number is marked A on the chassis frame Overview 3 Markings...

Page 72: ...ar Accessories mounting bar with clipboard Accessories mounting bar with storage tray Accessories mounting bar with storage tray and clipboard Accessories mounting bar with data socket Pivoting wheel lubrication nipples Load roller lubrication nipples Various types of cables and plugs Various types of cables and additional plugs Built in rectifier Battery electrolyte level indicator LED Centralise...

Page 73: ... is only a summary Some op tionals are NOT available on all models For more information please refer to the price list and contact the authorised sales network Overview 3 Options and variants 63 45758043484 EN 11 2021 08 ...

Page 74: ...ing indicates that the Dynamic Load Control system is not active as it is not able to provide information relating to the load present on the forks The warning appears in the following circum stances When straddles are raised only for i ver sion trucks which are set up with straddles initial lift To remove the warning from the display completely lower the initial lift strad dles The display will t...

Page 75: ...t with the load D without compromising the stability of the truck and or the load F In this area of the display the position of the forks and the load displayed varies ac cording to the maximum permitted fork height E In the same area of the display the coloured column is displayed this may be displayed in three colours green only a section of green and a section of yellow or a section of green a ...

Page 76: ...ndicates that the 1000 kg load may be raised up to the yellow area which can be easily identi fied on the coloured adhesive string G Third example The load on the forks D equal to 1400 kg may be raised to a maxi mum of 3 1 m E The area F indicates that the 1400 kg load may be raised to the green area which can be easily identified on the coloured adhesive string G Alarms DLC 2 The yellow warning t...

Page 77: ...service centre may replace this bat tery DANGER The system detects the loading weight present on the forks with a tolerance of 50 kg Consider the aforementioned tolerance during truck manoeuvers Never exceed the maximum capacity of the truck Managing residual capacity The DLC 3 option shows relative values for height and load This option is however only a driving aid and the operator must remain c...

Page 78: ...ion The load capacity values are NOT the cause of the danger and warning signals The weight of the load on the forks is 1250 kg 50 kg The maximum permissible load on the forks is 1400 kg Third DLC 3 option example The weight of the load on the forks is very close to the maximum permissible ca pacity The weight of the load on the forks is 1350 kg 50 kg The maximum permissible load on the forks is 1...

Page 79: ...t measured is higher than the permissible lift a similar warning will be dis played Fifth DLC 3 option example The weight of the load on the forks far ex ceeds the maximum permissible capaci ty The weight of the load on the forks is 1550 kg 50 kg The maximum permissible load on the forks is 1400 kg The following signals will warn the operator that the weight of the load on the forks is 1550 kg 50 ...

Page 80: ...k envi ronment The operator must pay particular attention in noisy environments The operator may not hear the warning sounds Managing truck performance data The DLC 3 option allows a more linear adap tion of truck speed This speed is calculated based on three fac tors Load height Load weight Steering angle DANGER Risk of accident It is forbidden to drive with a load in the raised posi tion Regulat...

Page 81: ... lower the forks travel speed and lifting speed are auto matically reduced CAUTION The display does not work any more Do not continue to operate the truck Contact your service centre to replace the display In the event of error code L354 Error code L354 1 may be displayed on the screen It is therefore necessary to check that There is nothing obstructing the field be tween the two sensors The field...

Page 82: ...addles to be able to raise the forks any further see Chapter Display Page 32 The forks are locked at 1800 mm from the ground until the operator lowers the straddles If the truck is equipped with the Straddle au tomatic lowering option the truck automati cally lowers the straddles if raised off the ground during the fork lifting operation NOTE On the version with platform the automatic function is ...

Page 83: ...tions mentioned above 1 and 2 Reversing the polarity is dangerous and strictly pro hibited WARNING The instructions provided are for information only In stallation must be carried out precisely and in ac cordance with technical regulations Only the manu facturer s own approved sales network is authorised to assemble and install accessories The manufac turer will NOT be liable for any personal inju...

Page 84: ...ing THE ADMINIS TRATOR CODE IS IMPORTANT FOR ALL DIGI CODE SET TINGS 0 0 0 0 0 0 0 0 by default continuous red con tinuous green 3 Once the diodes have been switched off the electronic key automati cally reverts to operat ing mode New operator code 0 4 5 6 7 8 red off green flash ing 2 code accepted Example of a new oper ator code 45678 Allocating opera tor codes 2 5 4 3 2 1 red off green flash in...

Page 85: ... value accepted Example automatically switches off after 1 min 60 s if not used Minimum setting 10 s maximum 3000 s Deactivating the automatic switch off 2 0 red off green flash ing 2 command ac cepted Stand by NOTE The stand by function is only available with the Digicode option To prolong battery life the truck can be put in to energy saving mode when it is not in use After a certain period of d...

Page 86: ... the distilled water in the battery Operation If the LED 1 or 2 is green there is a suf ficient level of electrolyte in the battery The battery must not be topped up with distilled water If the LED 1 or 2 is red there is an insuf ficient level of electrolyte in the battery The battery must be topped up with distilled wa ter 1 2256 2 Overview 3 Options and variants 76 45758043484 EN 11 2021 08 ...

Page 87: ...ity plate refer to compact and homogeneous loads and must not be exceeded otherwise the stabili ty of the truck and the load bearing capacity of the structures may be compromised Apply the relevant labels ISO 7000 to but tons that are not identified by a symbol that illustrates their function To indicate to the driver the function performed by each but ton apply the labels in accordance with the s...

Page 88: ...lica addizionale attiva Traction inactive Hydraulique add Active Traction deactivated Aux hydraulic ac tive Antrieb inaktiv Zusatzhydraulik aktiv Tracción desactivado Hidráulica adicional activa Tractie uitgeschakeld Aux hydraulische actief Keypad for an auxiliary hydraulic line without clamp The keypad has three buttons Consent button C green Free button D white Free button E white Buttons D and ...

Page 89: ...d has five buttons Consent button I green Free button L white Free button M white Free button N yellow Free button O yellow Buttons L M N and O are intended for ad ditional equipment e g side shift or fork synchroniser To activate one of the commands L M N or O hold down the green consent button I with one hand and with the other hand press the required command L M N or O Press commands L M N O on...

Page 90: ...the clamp hold down the consent button U and with your other hand press the button T Press the button P to turn it off then turn off the truck The keypad will not work if the but ton P is illuminated lit when the truck is star ted To restore the correct operation of the keypad press the button P to turn it off then switch the truck off and on again using the key Observe the sequence of commands gi...

Page 91: ...4 Use ...

Page 92: ...e will enable him to put in place any necessary additional safety measures Safety instructions relating to use of the truck Behaviour when driving The operator must obey the same rules within the plant as on the road The operator must drive at a speed appropriate for the driving conditions For example the operator should drive slowly around corners when entering and travelling through narrow passa...

Page 93: ... warn them well in advance Stop working with the truck imme diately if the people do not leave the danger area despite the warnings DANGER Risk of injury There is a risk of physical injury in side the danger area Danger of death from falling loads Do not stand on the forks Standing or walking under the forks is strictly forbid den even when they are not loaded Danger area The danger area is the ar...

Page 94: ...e technical characteristics Regulations regarding the traffic routes and the manoeuvring areas Only traffic routes authorised by the operator or his agent may be used Traffic routes must be free of obstacles Loads may only be un loaded and stored in places designed for this purpose The operator or his agent must en sure that no unauthorised person approaches the working area Hazards Hazards on the...

Page 95: ...eans during transport using appropriate restraint systems Block the wheels with wedges to prevent even the slightest move ment Transport Disconnect the battery connector Chocking the truck Secure the truck against rolling and sliding with chocks 1 Lashing down the truck Attach the lashing ropes 2 to the mast OM0747 0252_003 010 1 1 2 Climatic Conditions for Transport and Storage The forklift must ...

Page 96: ...k and the rope sling must be suffi cient to bear the weight of the truck with its battery The position is indicated by a hook symbol DANGER Use a crane with a suitable lifting capacity for the weight of the truck which is indicated on its data plate Also take into account the weight of the bat tery fitted if applicable referring to the relevant identification plate Lifting operations must be per f...

Page 97: ...Breaking In This type of forklift does not require special breaking in operations Use 4 Breaking In 87 45758043484 EN 11 2021 08 ...

Page 98: ...e or heavy wear They must be correctly mounted The roller tracks of the column must be coated in a visible film of grease The chains must be undamaged and must be evenly and adequately tensioned Check that the battery cover is fully and properly closed Test that all of the hoods and protective guards are present and check that they are correctly mounted The mast protective screen must be intact an...

Page 99: ...operator platform and turn on the truck Test that the truck goes into forwards reverse travel using the control throttle Climb down from the step plate and visual ly check that the operator platform automat ically moves to a rest position tilted slightly upwards Stand to the side of the truck and make sure that the area in front of and behind the truck is clear Using a boom tilt the tiller without...

Page 100: ...ean Parliament and of the Council states that the employer shall take the measures necessary to ensure that the work equipment made available to workers in the undertaking or establishment is suitable for the work to be carried out or properly adapted for that pur pose and may be used by workers without im pairment to their safety or health In selecting the work equipment which he proposes to use ...

Page 101: ...nd lifting con trols located on the helm head DANGER All other positions should be considered incorrect and dangerous DANGER Sitting on the truck is strictly prohibited DANGER Risk of feet being crushed Ensure that your feet are sufficiently far away from the truck chassis Recommended position for pick up and de posit of the load OM2278 Use 4 Operator position 91 45758043484 EN 11 2021 08 ...

Page 102: ... Recommended position when in gear pref erential gear Use 4 Operator position 92 45758043484 EN 11 2021 08 ...

Page 103: ... closed completely With standard tiller or combi tiller closed the maximum speed of travel is limited for safety reasons With combi tiller open the maximum au thorised speed is slightly higher as the op erator moves the truck from a greater safety distance CAUTION The truck may only be operated in pedestrian mode if the side protection and the side panels are fully closed Otherwise the truck will ...

Page 104: ...by the side protection CAUTION The truck may be operated in ride on mode with the side protection either open or closed CAUTION In ride on mode opening the combi tiller is prohibi ted If the clasp to close the tiller is not shut properly the truck will not start DANGER Risk of falling from the platform Position yourself correctly on the platform between the two operator side protection panels Turn...

Page 105: ...le by lifting it CAUTION This protective device must be used only in emer gencies the repeated use of this device may cause problems with the electronic equipment or break downs Starting the truck Carry out all of the daily checks to be per formed by the operator Pull the emergency shutdown handle Put the tiller in the vertical position To start the truck turn the ignition key If the truck has a n...

Page 106: ...for the cause Ride on drive mode version only for version with platform Grip the tiller head correctly Manually open the platform Manually open the operator protective guards Mount the platform Tilt the tiller to the working position Select the desired direction of movement using the throttle the truck speed is propor tional to the angular position of the throttle Reduce the angle of rotation of t...

Page 107: ... the truck steers towards C When the tiller is turned anti clockwise G while travelling towards B the truck steers towards D When the tiller is turned clockwise H while travelling towards A the truck steers to wards E When the tiller is turned clockwise H while travelling towards B the truck steers to wards F Use 4 Using the truck 97 45758043484 EN 11 2021 08 ...

Page 108: ...iller in the vertical position Press and hold the button 3 Then turn the throttle 4 in the desired di rection The truck activates creep speed During travel at creep speed with the tiller in the vertical position and the button 3 pressed if the operator tilts the tiller to the working position see Chapter Tiller positions Page 43 creep speed is disabled and the speed of travel of the truck increase...

Page 109: ...pid deceleration the operator can turn the travel control beyond the neu tral position in the opposite direction to the direction of travel Braking using the tiller service braking Braking using the travel controls Description of decelerating and stopping the truck by manually reducing the angle of rota tion of the travel controls compared to the neutral position service braking While holding the ...

Page 110: ...decelerate very sharply to a stop During travel push the tiller to the lower end position The truck will decelerate very sharply to a stop During travel release the tiller The tiller will automatically return to the upper end posi tion The truck will decelerate very sharply to a stop WARNING The condition of the floor surface considerably af fects the braking distance of the truck The operator mus...

Page 111: ...umeric key pad Digicode DANGER Park the truck in such a way as not to obstruct pas sageways and or render unusable the emergency equipment e g fire extinguishers and fire hy drants Use 4 Using the truck 101 45758043484 EN 11 2021 08 ...

Page 112: ...rked outside the cold area cold storage room CAUTION If the truck has been working in environments at tem peratures below 5 C and it is taken outside the cold storage room let it stand either for a sufficiently long time to allow any condensation to evaporate at least 30 minutes or a sufficiently short time to prevent the formation of any condensation less than 10 mi nutes Avoid the formation of i...

Page 113: ...ty changes When forks are changed a new residual capacity plate must be affixed If a truck is supplied without forks the residual ca pacity plate for standard forks is affixed see chapter 6 Technical Data DANGER Wear protective footwear Always keep a suitable distance between your feet and the truck Risk of crushing feet when manoeuvring the truck CAUTION The transport of persons or passengers is ...

Page 114: ...and in the truck s area of operation CAUTION Do not touch nearby loads or loads beside or in front of the load being handled Arrange loads with a small space between them to prevent them coming into contact with one another DANGER Never leave the truck with the forks raised whether loaded or not WARNING When lifting the load pay attention to the dimensions of the column and the load Do not strike ...

Page 115: ...ght of load to be lifted 1200 kg 3 Distance between the load centre of gravity fork carriage 600 mm 1 Permissible lift height 2600 mm 2 WARNING The illustrations are only examples Only the values stated on your truck s plate should be taken into consideration WARNING If small items are being transported or if the load ex ceeds the height of the fork carriage a load protec tive guard must be instal...

Page 116: ...installed on the forks Move the fork arms 3 in relation to the di mensions of the load to be lifted Lock the forks in position again by moving the lever 1 or knob 2 in the opposite di rection and ensuring that the forks are locked in one of the notches on the fork car riage rail 2000 1 3 2 Use 4 Moving the load 106 45758043484 EN 11 2021 08 ...

Page 117: ...ate automatic driving speed reduction fully release the drive throttle after lowering the forks below the sensor height 500 mm and 1700 mm At this point if the throttle is turned again the truck will contin ue without the previous automatic speed re duction Picking up the load Load pick up from the ground Approach the load with caution and with as much precision as possible Lower the forks and the...

Page 118: ...ection Load pick up from shelving Approach the shelving at moderate speed Use the drive control throttles to gradually slow down and stop the truck perpendicular to the shelving with the tiller in the braking position Check that there is sufficient space be tween the forks and the shelving Raise the forks until you reach the correct fork insertion height Move the truck slowly forwards to insert th...

Page 119: ...imetres until it is resting fully on the forks If the load is stable and secure on the forks proceed with the following steps In the event of uncertainty and or a load that is not properly secure or stable lower the forks and place the load back on the shelving Put the tiller in the driving position Look be hind to check that the way is clear Turn the throttle in the direction of travel towards th...

Page 120: ... Lower the load to the transport position ap proximately 300 mm from the ground and read the Transporting loads section Use 4 Moving the load 110 45758043484 EN 11 2021 08 ...

Page 121: ...s view a second person on foot must assist with manoeuvres in order to warn the driver of any obstacles In this case driving is only authorised at walking speed and with the greatest care Stop the truck immediately if you lose contact with the person accompanying you DANGER Lower or raise the load until there is sufficient ground clearance approximately 300 mm Never transport loads with forks rais...

Page 122: ... truck s path is free of any objects people and obstacles of any type Look behind you and proceed very slowly to fully extract the forks from the load DANGER Risk of injury and crushing for the operator Risk of damage to the truck and the goods During the entire load placement operation be care ful not to hit any obstacles You must maintain an ad equate safety distance from obstacles e g other pal...

Page 123: ...onally WARNING When travelling on a slope with a load on the forks the load on the forks must be facing uphill DANGER Risk of accident and falling Keep the truck at the required safety distance from the edges of uphill and downhill slopes CAUTION In certain cases driving with the forks pointing to wards the top of the slope is permitted even if the truck is not loaded In these cases drive with the...

Page 124: ...You must drive onto the loading bridge slowly and carefully The operator must check that the vehicle to be loa ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress created by the truck The lorry driver and the forklift operator must agree on the time of departure of the lorry Towing trailers The forklift is not qualified to tow trailers Use ...

Page 125: ...ocket by means of the appropriate handle Closing the battery cover Close the battery cover WARNING Danger of crushing Be sure not to leave anything between the battery cover and the edge of the chassis when closing the cover DANGER It is absolutely forbidden to use the truck with the covers open In order to use the truck the covers for access to the inner parts must be closed and secured properly ...

Page 126: ... the truck care fully follow the instructions given in Chapter 5 enti tled Maintenance Access to the inner parts of the truck by personnel not authorised by the manufacturer is forbidden Use 4 Charging the battery 116 45758043484 EN 11 2021 08 ...

Page 127: ...f the battery open the battery hood and hold the hood open Connect the battery outlet to the battery charger to begin charging Turn on the external battery charger After the battery charging operation is com pleted switch off the battery charger Unplug the battery charger Plug the battery in again Close the battery hood NOTE Refer to the battery operating instructions for more information Charging...

Page 128: ...and cause dangerous situations As regards safety precautions follow the instructions given in the bat tery manual and those included in the Safety Guidelines of this manual DANGER If the truck is fitted with an on board battery charg er it is strictly prohibited to connect the battery to an external battery charger CAUTION Make sure that the mains supply voltage complies with the battery charger s...

Page 129: ...ved Fire prevention measures WARNING Do not smoke or use a naked flame when handling batteries In the area des ignated for parking the truck to recharge the battery or battery charger there should be no flammable materials or substances that can cause sparks within a radius of at least 2 metres The charg ing area must be well ventilated Keep a fire extinguisher at hand Safe parking Park the truck ...

Page 130: ... battery cells must be kept dry and clean Any leakage of battery acid must be neutralised immediately Terminals and soldering lugs must be clean and lightly greased with pole grease Use 4 Charging the battery 120 45758043484 EN 11 2021 08 ...

Page 131: ...5 Maintenance ...

Page 132: ... be per formed by the service network authorised by the manufacturer in order to keep the machine in per fect condition and compliant with technical specifi cations NOTE Contact the authorised service network for a maintenance contract appropriate to your fork lift CAUTION Maintenance intervals are defined for standard use In the following cases it is necessary to reduce the interval between the v...

Page 133: ...uck on a flat surface and make sure that it cannot move accidentally Fully lower the forks Switch off the truck DANGER Before performing any intervention on the electrical system disconnect the battery outlet from the rela tive plug Maintenance 5 Preliminary maintenance operations 123 45758043484 EN 11 2021 08 ...

Page 134: ...earings Steering and wheels Electric steering Steering visually check the mounting Steering visually check the mounting of the tiller and of the head of the steering unit Steering clean check and grease the pinion gear and the ring gear Wheels Wheels check for any damage foreign matter and signs of wear Wheels check wheel tightness Brakes Brakes check for signs of wear adjustment Brakes check the ...

Page 135: ...n check adjust and grease the chains Forks check that the forks are in good condition Mobile chassis check Protective device check the condition of the anti shearing protective screen and check that it is correctly mounted Check the tightness of the mounting bolts of the straddles EXP only Initial lift i Initial lift grease the rods and levers Initial lift check the linkage Further maintenance ope...

Page 136: ... 2000 3000 4000 5000 or at least every 12 months whichever comes first 2000 b To be repeated every 2000 hours For example at 2000 4000 6000 8000 10 000 5000 c To be repeated every 5000 hours For example at 5000 10 000 15 000 20 000 Every 1000 hours or at least every 12 months whichever comes first unless lo cal regulations require more frequent interven tion ENVIRONMENT NOTE During maintenance ope...

Page 137: ...l be reduced For chain lubricant specifications see the section Supply table in chapter 6 Alterna tively contact the sales network authorised by the manufacturer Using a clean brush spread a thin layer of lubricant along the entire length of the chain Lubricate the chain both inside and outside This will help the lubricant to pene trate the links of the chain If dirt has accumulated on the chain t...

Page 138: ...nged with a fuse of the same amperage Do not tamper with the truck s electrical system Open the battery cover Unplug the battery connector Remove the cover to gain access to the fuse holder The following fuses are found on the fuse holder Reference Name Description Value 1 1F1 fuse Main lifting and trac tion fuse 300 A 2 3F1 fuse Electric steering fuse 30 A 3 1F3 fuse Auxiliary supply fuse 7 5 A 4...

Page 139: ...refit it by following the steps in reverse order CAUTION To decide which type of battery to use check the battery characteristics provided in the TECHNICAL DATA chapter DANGER Use a crane with a suitable lifting capacity for the weight of the battery Lifting operations must be performed by qualified personnel DO NOT stand within the crane s radius of action or near the truck Do not stand in the da...

Page 140: ...e side and then from the other side to se cure it Additional precautions For trucks equipped with Duplex mast 1844 1415 and Simplex mast 1844 1415 the protective guard 1 must be removed before inserting and extracting the battery from the top 2 2340 3 OM2309 1 Maintenance 5 Maintenance as required 130 45758043484 EN 11 2021 08 ...

Page 141: ...e top 2 the battery must be tilted as shown CAUTION Before using the truck refit the protective guard 1 Using the truck without the anti shearing protective guards is prohibited OM2311 2 Maintenance 5 Maintenance as required 131 45758043484 EN 11 2021 08 ...

Page 142: ...written in English on the lever indi cate Lock Battery i e the direction to lock the battery and Unlock Battery i e the di rection to unlock the battery The spring of the battery lock lever will push the lever upwards This will release the bat tery Place the manufacturer approved battery side removal roller unit next to the truck po sition it so that it is still and stable adjust the height of the...

Page 143: ...ge the battery and refit it by following the above steps in reverse order When installing the new battery be particu larly careful during the battery insertion stage Push the battery inwards sliding it along the rollers on the truck and position ing it on the previously prepared external roller unit DANGER Danger of crushing hands between the battery frame and the battery lock lever Do not put you...

Page 144: ...the cables of the battery male connector correctly so as not to damage them NOTE After having positioned the battery holddown check that there is little or no clearance in the battery compartment Maintenance 5 Maintenance as required 134 45758043484 EN 11 2021 08 ...

Page 145: ...ssioning General Information The operations to be performed for Tempora ry decommissioning and Permanent de commissioning are listed in this chapter Maintenance 5 Decommissioning 135 45758043484 EN 11 2021 08 ...

Page 146: ...e a month Raise the forklift so that the wheels do not touch the ground otherwise the wheels will become flat at the point of contact with the floor Cover the forklift with a NON plastic sheet Checks and Inspections After a Long Period of Inactivity DANGER Perform the following operations before using the forklift Clean forklift truck thoroughly Check the battery charge level and reas semble it in...

Page 147: ...lift according to local legislation ENVIRONMENT NOTE In particular batteries fluids oils fuels lubri cants etc electrical and electronic compo nents and rubber components must be dis posed of in compliance with specific local leg islation for each type of material DANGER Disassembly of the forklift for scrapping is extreme ly hazardous Maintenance 5 Decommissioning 137 45758043484 EN 11 2021 08 ...

Page 148: ...Maintenance 5 Decommissioning 138 45758043484 EN 11 2021 08 ...

Page 149: ...6 Technical data ...

Page 150: ...EXV and EXVi overall dimensions Technical data 6 EXV and EXVi overall dimensions 140 45758043484 EN 11 2021 08 ...

Page 151: ...EXV SF and EXVi SF overall dimensions Technical data 6 EXV SF and EXVi SF overall dimensions 141 45758043484 EN 11 2021 08 ...

Page 152: ...V 16i 2 1 Service weight with bat tery kg 1178 1144 2 2 Axle load with load drive side load side kg 964 1614 983 1795 889 1655 896 1847 2 3 Axle load without load drive side load side kg 867 311 836 308 WHEELS EXV 14 EXV 16 EXV 14i EXV 16i 3 1 Tyres Polyurethane Polyurethane 3 2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90 3 3 Wheel sizes load side mm Ø 85 x L85 Ø 85 x L60 5 Ø 85 x L85 Ø 85 x L60 ...

Page 153: ...1 mm 800 800 4 2 2 Fork dimensions s e l m m 55 8 182 1150 55 8 182 1150 4 2 4 Fork carriage width b3 mm 780 780 4 2 5 Fork spread b5 mm 560 680 560 680 4 2 6 b4 mm 255 375 255 375 4 3 2 Ground clearance centre of wheelbase m2 mm 30 9 20 9 150 3 4 3 4 Aisle width with pallets 800 x 1200 Ast mm 2465 4 2348 4 10 2448 3 4 11 2333 3 4 10 11 4 3 4 1 Aisle width with pallets 1000 x 1200 Ast mm 2503 4 23...

Page 154: ...4 1 25 OTHER EXV 14 EXV 16 EXV 14i EXV 16i 8 1 Type of drive control AC control AC control 8 4 Noise level at operator s ear dB A 66 66 1 In brackets capacity on the forks for the version with fork initial lift i 2 Values for Tele or NiHo mast x value 26 mm l1 l2 26 mm with Triplex mast 3 Fork arms raised see the figure with apos trophe for dimensions 4 Value with battery such as 6 3 75 mm with 3 ...

Page 155: ...surmountable gra dient with capacity of 2000 kg on the fork side with the initial lift option 20 With One Wheel Drive transmission system Datasheet VDI EXV SF 14 EXV SF 16 and EXV SF 14i EXV SF 16i CHARACTERISTICS EXV SF 14 EXV SF 16 EXV SF 14i EXV SF 16i 1 3 Power unit elec tric diesel petrol LPG Electric Electric 1 4 Drive type man ual pedestrian stand on seated order picker Pedestrian Standing ...

Page 156: ...de load side x drive wheel 1x 2 2 1x 1 4 5 1x 2 2 1x 1 4 5 3 6 Track width drive side b10 mm 534 534 3 7 Track width load side b11 mm 380 380 DIMENSIONS EXV SF 14 EXV SF 16 EXV SF 14i EXV SF 16i 4 2 Height of mast lowered h1 mm 1915 6 1915 6 4 3 Free lift h2 mm 150 6 150 6 4 4 Lift h3 mm 2844 6 2844 6 4 5 Height of mast extended h4 mm 3364 6 3364 6 4 6 Initial lift h5 mm 110 4 9 Height of tiller a...

Page 157: ...peed with without load km h 4 0 4 0 6 0 6 0 8 0 10 0 15 16 4 0 4 0 6 0 6 0 8 0 10 0 15 16 5 2 Lifting speed with without load m s 0 16 0 30 0 15 0 30 14 0 16 0 30 0 15 0 30 14 5 3 Lowering speed with with out load m s 0 40 0 35 0 40 0 35 14 0 40 0 35 0 40 0 35 14 5 8 Climbing ability KB 5 with without load 10 23 15 10 8 19 22 5 1 0 Service brake Electric Electric TRANSMISSION EXV SF 14 EXV SF 16 E...

Page 158: ... The fork thickness value indicated is for use with GITTER BOX A carriage with thick ness s 71 mm is also available 10 Thickness values with forks fully lowered m2 15 mm 11 Values with fender 12 Value with straddles lowered 17 mm 13 Value with straddles lowered 42 mm 14 Value with straddles lowered 78 mm 15 5 16 Speed in pedestrian mode Speed stand ing without side protection Speed standing with s...

Page 159: ...ad with load drive side load side kg 1307 2198 1135 2303 2 3 Axle load without load drive side load side kg 1063 441 1019 420 WHEELS EXV 20 EXV 20i 3 1 Tyres Polyurethane Polyurethane 3 2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90 3 3 Wheel sizes load side mm Ø 85 x L85 Ø 85 x L60 4 Ø 85 x L105 Ø 85 x L80 4 3 4 Stabiliser wheels sizes mm Ø 150 x L50 Ø 150 x L50 3 5 Wheels number drive side load ...

Page 160: ...0 73 210 1150 4 2 4 Fork carriage width b3 mm 780 780 4 2 5 Fork spread b5 mm 580 680 580 680 4 2 6 b4 mm 230 330 230 330 4 3 2 Ground clearance centre of wheelbase m2 mm 20 7 20 7 150 2 4 3 4 Aisle width with pallets 800 x 1200 Ast mm 2579 2462 8 2562 3 9 2447 3 8 9 4 3 4 1 Aisle width with pallets 1000 x 1200 Ast mm 2617 2500 8 2576 3 10 2461 3 8 10 4 3 5 Turning radius Wa mm 1757 1640 8 1679 3 ...

Page 161: ...8 1 Type of drive control AC control AC control 8 4 Noise level at operator s ear dB A 66 66 1 In brackets capacity on the forks for the version with fork initial lift i 2 Values for Tele or NiHo mast x value 26 mm l1 l2 26 mm with Triplex mast 3 Fork arms raised see the figure with apos trophe for dimensions 4 In brackets tandem rollers 5 Value with Tele mast h3 2684 mm For other values see mast ...

Page 162: ...r picker Pedestrian Standing Pedestrian Standing 1 5 Load capacity Q kg 2000 2000 2000 1 1 6 Load centre c mm 600 600 1 8 Load distance centre of drive axle to fork x mm 724 2 724 2 646 2 3 1 9 Wheelbase y mm 1425 1425 1347 3 WEIGHT EXV SF 20 EXV SF 20i 2 1 Service weight with bat tery kg 1575 1508 2 2 Axle load with load drive side load side kg 1384 2191 1213 2295 2 3 Axle load without load drive...

Page 163: ...iller arm in driv ing position min max h14 mm 1175 1380 1175 1380 4 1 5 Fork height lowered h13 mm 86 86 4 1 9 Overall length without load l1 mm 2108 2 2516 2 6 2108 2 2516 2 6 4 2 0 Length including fork shoulder l2 mm 958 2 1366 2 6 958 2 1366 2 6 4 2 1 Total width b1 mm 810 810 4 2 2 Fork dimensions s e l m m 73 210 1150 73 210 1150 4 2 4 Fork carriage width b3 mm 780 780 4 2 5 Fork spread b5 m...

Page 164: ...n kW 2 3 2 3 6 2 Lifting motor S3 15 kW 3 2 3 2 6 3 Battery acc to DIN 43 531 35 36 A B C no 3 PzS 14 3 PzS 14 6 4 Voltage Nominal capacity V Ah 24 345 24 345 6 5 Battery weight 5 kg 288 288 6 6 Energy consumption acc to VDI cycle kWh h 1 48 1 62 OTHER EXV SF 20 EXV SF 20i 8 1 Type of drive control AC control AC control 8 4 Noise level at operator s ear dB A 66 66 1 In brackets capacity on the for...

Page 165: ...d 42 mm 12 Value with straddles lowered 78 mm 13 5 14 Speed in pedestrian mode Speed stand ing without side protection Speed standing with side protection 15 Value with Tele mast h3 3584 mm 16 Rounded edge on the side with forks low ered geometric limit on slope 5 6 17 Battery replaceable using lift Technical data 6 Datasheet 155 45758043484 EN 11 2021 08 ...

Page 166: ...EXP overall dimensions Technical data 6 EXP overall dimensions 156 45758043484 EN 11 2021 08 ...

Page 167: ...14 EXP 16 EXP 20 2 1 Service weight with bat tery kg 1516 1556 1605 2 2 Axle load with load drive side load side kg 1146 2374 1160 2400 1187 2422 2 3 Axle load without load drive side load side kg 1072 444 1086 470 1113 492 WHEELS EXP 14 EXP 16 EXP 20 3 1 Tyres Polyurethane Polyurethane Polyurethane 3 2 Drive wheel sizes m m Ø 230 x L90 Ø 230 x L90 Ø 230 x L90 3 3 Wheel sizes load side m m Ø 85 x ...

Page 168: ...of tiller arm in driving position min max h14 mm 865 1265 4 1 5 Fork height lowered h13 mm 50 4 1 9 Overall length without load l1 mm 2071 2 2107 2 4 2 0 Length including fork shoulder l2 mm 921 2 6 4 957 2 6 4 4 2 1 Total width b1 mm 1170 1370 1570 4 2 2 Fork dimensions s e l m m 35x100x1150 45x120x1150 4 2 4 Fork carriage width b3 mm 820 4 2 5 Fork spread b5 mm 400 720 430 750 4 2 6 b4 mm 860 10...

Page 169: ...Service brake Electromagnetic TRANSMISSION EXP 14 16 20 6 1 Traction motor S2 60 min kW 2 3 6 2 Lifting motor S3 15 kW 3 2 6 3 Battery acc to DIN 43 531 35 36 A B C no 3 PzS 10 6 4 Voltage Nominal capacity V Ah 24 345 6 5 Battery weight 5 kg 288 OTHER EXP 14 16 20 8 1 Type of drive control AC control 8 4 Noise level at operator s ear dB A 66 1 With Tele and NiHo mast 26 mm 2 With Tele and NiHo mas...

Page 170: ... 9 On edges on a slope with forks raised geometric limit 8 10 Battery replaceable using a hoist Technical data 6 Datasheet 160 45758043484 EN 11 2021 08 ...

Page 171: ... y mm 1511 4 1433 3 4 1625 4 1547 3 4 WEIGHT EXV 14 D EXV 16 D EXV 20 D 2 1 Service weight with bat tery kg 1173 1466 2 2 Axle load with load drive side load side kg 1109 1464 1144 1629 1452 2014 2 3 Axle load without load drive side load side kg 885 288 1076 390 WHEELS EXV 14 D EXV 16 D EXV 20 D 3 1 Tyres Polyurethane Polyurethane 3 2 Drive wheel sizes mm Ø 230 x L90 Ø 230 x L90 3 3 Wheel sizes l...

Page 172: ... 1250 4 1 5 Fork height lowered h13 mm 86 86 4 1 9 Overall length without load l1 mm 2065 2 2065 2 4 2 0 Length including fork shoulder l2 mm 915 2 915 2 4 2 1 Total width b1 mm 810 810 4 2 2 Fork dimensions s e l m m 55 182 1150 61 201 1150 4 2 4 Fork carriage width b3 mm 780 780 4 2 5 Fork spread b5 mm 560 570 4 2 6 b4 mm 255 230 4 3 2 Ground clearance centre of wheelbase m2 mm 20 9 130 3 20 9 1...

Page 173: ...in kW 2 3 2 3 6 2 Lifting motor S3 15 kW 3 2 3 2 6 3 Battery acc to DIN 43 531 35 36 A B C no 3 PzS 3 PzS 6 4 Voltage Nominal capacity V Ah 24 345 24 345 6 5 Battery weight 5 kg 288 288 6 6 Energy consumption acc to VDI cycle kWh h 1 24 1 25 1 62 OTHER EXV 14 D EXV 16 D EXV 20 D 8 1 Type of drive control AC control AC control 8 4 Noise level at operator s ear dB A 66 66 1 In brackets capacity on t...

Page 174: ...and forks raised geometric limit with start of slope at 9 2 17 Value with Tele mast h3 4644 mm 18 Rounded edge on the side with forks low ered geometric limit on slope 9 2 19 In brackets maximum surmountable gra dient with capacity of 2000 kg on the fork side with the initial lift option Datasheet VDI EXV SF 14 EXV SF 16 and EXV SF 14i EXV SF 16i CHARACTERISTICS EXV SF 14 EXV SF 16 EXV SF 14i EXV ...

Page 175: ... Ø 85 x L85 Ø 85 x L60 5 3 4 Stabiliser wheels sizes mm 2x Ø 150 x L50 2x Ø 150 x L50 3 5 Wheels number drive side load side x drive wheel 1x 2 2 1x 1 4 5 1x 2 2 1x 1 4 5 3 6 Track width drive side b10 mm 534 534 3 7 Track width load side b11 mm 380 380 DIMENSIONS EXV SF 14 EXV SF 16 EXV SF 14i EXV SF 16i 4 2 Height of mast lowered h1 mm 1915 6 1915 6 4 3 Free lift h2 mm 150 6 150 6 4 4 Lifting h3...

Page 176: ...84 4 1973 4 7 1507 3 4 13 1894 3 4 7 13 PERFORMANCE EXV SF 14 EXV SF 16 EXV SF 14i EXV SF 16i 5 1 Travel speed with without load km h 4 0 4 0 6 0 6 0 8 0 10 0 15 16 4 0 4 0 6 0 6 0 8 0 10 0 15 16 5 2 Lifting speed with without load m s 0 16 0 30 0 15 0 30 14 0 16 0 30 0 15 0 30 14 5 3 Lowering speed with with out load m s 0 40 0 35 0 40 0 35 14 0 40 0 35 0 40 0 35 14 5 8 Climbing ability KB 5 with...

Page 177: ...m rollers 6 Value with Tele mast h3 2844 mm For other values see mast table 7 With load rack mandatory for SF 8 Value with platform lowered 9 The fork thickness value indicated is for use with GITTER BOX A carriage with thick ness s 71 mm is also available 10 Thickness values with forks fully lowered m2 15 mm 11 Values with fender 12 Value with straddles lowered 17 mm 13 Value with straddles lower...

Page 178: ...ad distance centre of drive axle to fork x mm 724 2 724 2 646 2 3 1 9 Wheelbase y mm 1425 1425 1347 3 WEIGHT EXV 20 EXV 20i 2 1 Service weight with bat tery kg 1505 1439 2 2 Axle load with load drive side load side kg 1307 2198 1135 2303 2 3 Axle load without load drive side load side kg 1063 441 1019 420 WHEELS EXV 20 EXV 20i 3 1 Tyres Polyurethane Polyurethane 3 2 Drive wheel sizes mm Ø 230 x L9...

Page 179: ...5 1265 4 1 5 Fork height lowered h13 mm 86 86 4 1 9 Overall length without load l1 mm 2065 2 2065 2 4 2 0 Length including fork shoulder l2 mm 915 2 915 2 4 2 1 Total width b1 mm 810 810 4 2 2 Fork dimensions s e l m m 73 210 1150 73 210 1150 4 2 4 Fork carriage width b3 mm 780 780 4 2 5 Fork spread b5 mm 580 680 580 680 4 2 6 b4 mm 230 330 230 330 4 3 2 Ground clearance centre of wheelbase m2 mm ...

Page 180: ...ing motor S3 15 kW 3 2 3 2 6 3 Battery acc to DIN 43 531 35 36 A B C no 3 PzS 14 3 PzS 14 6 4 Voltage Nominal capacity V Ah 24 345 24 345 6 5 Battery weight 5 kg 288 288 6 6 Energy consumption acc to VDI cycle kWh h 1 44 1 57 OTHER EXV 20 EXV 20i 8 1 Type of drive control AC control AC control 8 4 Noise level at operator s ear dB A 66 66 1 In brackets capacity on the forks for the version with for...

Page 181: ...ic limit on slope 5 6 17 Battery replaceable using lift Datasheet VDI EXV SF 20 EXV SF 20i CHARACTERISTICS EXV SF 20 EXV SF 20i 1 3 Power unit elec tric diesel petrol LPG Electric Electric 1 4 Drive type man ual pedestrian stand on seated order picker Pedestrian Standing Pedestrian Standing 1 5 Load capacity Q kg 2000 2000 2000 1 1 6 Load centre of gravity c mm 600 600 1 8 Load distance centre of ...

Page 182: ...mm 534 534 3 7 Track width load side b11 mm 370 370 DIMENSIONS EXV SF 20 EXV SF 20i 4 2 Height of mast lowered h1 mm 1915 5 1915 5 4 3 Free lift h2 mm 150 5 150 5 4 4 Lifting h3 mm 2684 5 2684 5 4 5 Height of mast extended h4 mm 3284 5 3284 5 4 6 h5 mm 110 4 9 Height of tiller arm in driv ing position min max h14 mm 1175 1380 1175 1380 4 1 5 Fork height lowered h13 mm 86 86 4 1 9 Overall length wi...

Page 183: ...30 12 0 15 0 30 12 5 3 Lowering speed with with out load m s 0 31 0 31 12 0 31 0 31 12 5 8 Climbing ability KB 5 with without load 8 23 13 8 23 5 1 0 Service brake Electric Electric TRANSMISSION EXV SF 20 EXV SF 20i 6 1 Traction motor S2 60 min kW 2 3 2 3 6 2 Lifting motor S3 15 kW 3 2 3 2 6 3 Battery acc to DIN 43 531 35 36 A B C no 3 PzS 14 3 PzS 14 6 4 Voltage Nominal capacity V Ah 24 345 24 34...

Page 184: ...ered 8 With forks fully lowered m2 13 mm 9 Values with fender 10 Value with straddles lowered 17 mm 11 Value with straddles lowered 42 mm 12 Value with straddles lowered 78 mm 13 5 14 Speed in pedestrian mode Speed when standing without side protection Speed when standing with side protection 15 Value with Tele mast h3 3584 mm 16 Rounded edge on the side with forks low ered geometric limit on slop...

Page 185: ... 570 575 250 2 PzS lead 600 605 624 x 284 x 627 113 24 V 300 3 PzV gel 585 RAL 7021 330 3 PzV gel 600 345 3 PzS lead 570 575 375 3 PzS lead 600 605 Side ex traction 786 x 211 x 630 63 24 V 300 3 PzV gel 585 Silver metallic 330 3 PzV gel 600 345 3 PzS lead 570 575 375 3 PzS lead 600 605 786 x 310 x 630 67 24 V 400 4 PzV gel 585 Silver metallic 440 4 PzV gel 600 500 4 PzS lead 600 605 Technical data...

Page 186: ... 16 20 Vertical extrac tion 112 200 2 PzV gel l l 220 2 PzV gel l l 230 2 PzS lead l l 250 2 PzS lead l l 113 300 3 PzV gel O l O l l 330 3 PzV gel O l O l l 345 3 PzS lead O l O l l 375 3 PzS lead O l O l l Side ex traction 63 300 3 PzV gel O O 330 3 PzV gel O O 345 3 PzS lead O O 375 3 PzS lead O O 67 400 4 PzV gel O 440 4 PzV gel O 500 4 PzS lead O Technical data 6 Batteries 176 45758043484 EN ...

Page 187: ... 220 FUCHS RENOLIN PG 220 SHELL OMALA S4 WE 220 MOBIL SHC 150 CIBUS Generic lubricant TUTELA MP02 STATERMELF EP2 MOBIL FM 222 Chain lubricant STRUCTOVIS EHD STRUCTOVIS FHD Eco design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation EU 2019 1781 because these motors do not meet the description giv en in Article 2 Scope Item 1 ...

Page 188: ...meet the description given in Article 2 Scope Item 1 b Technical data 6 Eco design requirements for electric motors and variable speed drives 178 45758043484 EN 11 2021 08 ...

Page 189: ... of error code L354 71 In the event of error code T526 71 L Lashing down the truck 85 Location of labels 55 Lubricating and cleaning the lifting chains 127 M Managing residual capacity 67 Managing truck performance data 70 Markings 55 O Operator position 93 Options and variants 62 OptiSpeed 47 Overall dimensions 140 141 156 Overview 0 30 P Packaging 12 Platform 52 Preparation 119 R Regulations for...

Page 190: ...Types of lifting masts 48 Triplex 49 Types of lift mast NiHo 48 Simplex 48 Telescopic 48 U Update of this manual 4 Index 180 45758043484 EN 11 2021 08 ...

Page 191: ......

Page 192: ...STILL GmbH 45758043484 EN 11 2021 08 ...

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