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WPL 33

Compact air/water heat pump

Installation instructions

The installation (water and electrical work) and commissioning, as well as the maintenance of this 

equipment, must only be carried out by an authorised qualified contractor in accordance with these 

instructions.

Index

1 General 

2

1.1 Equipment 

description 

2

1.2 Function 

2

1.3 Correct 

operation 

2

1.4 Incorrect 

operation 

2

1.5  Regulations and standards 

2

1.6  Standard delivery and accessories 

2

2 Specification 

3

2.1 Specification 

3

2.2 Performance 

diagram 

4

2.3 Performance 

diagram 

5

Installation, connection, sound emissions 
and commissioning 

6

3.1 Transport 

6

3.2 Installation 

location 

6

3.3 Noise 

emissions 

6

3.4  Installing the base unit 

7

3.5  Base unit assembly 

7

3.6  Heating water connection  

7

3.7 Circulation 

pump 

9

3.8 Condensate 

drain 

9

3.9 Buffer 

cylinder 

9

3.10  Second heat source 

9

3.11  Checking the fan 

10

3.12 Casing components 

10

3.13  Installing the air hoses 

10

4      Electrical connection 

11

4.1  Power supply company 

11

4.2 Power 

switch 

11

4.3  Terminals inside the HP 

11

4.4 IWS 

11

4.5 Circulation 

pump 

11

4.6 Stand-alone 

operation 

11

4.7 External 

installation 

11

4.8 Internal 

installation 

11

5 Commissioning 

16

Operation and control 

16

Maintenance and cleaning 

16

7.1 Maintenance 

16

7.2 Cleaning 

16

8 Fault 

remedies 

17

Information for the owner of the
heat pump heating system

Keep these operating instructions safely and 
pass them on to any new user, should the 
equipment change hands. Let your contractor 
check their content in conjunction with re-
quired maintenance or repair work.

C26_03_01_0679

Risk of injury
Where children or persons with 

limited physical, sensory or mental capa-
bilities are to be allowed to control this 
appliance, ensure that this will only happen 
under supervision or after appropriate in-
structions by a person responsible for their 
safety. 
Children should be supervised to ensure 
that they do not play with the appliance.

Summary of Contents for WPL 33

Page 1: ...ing the fan 10 3 12 Casing components 10 3 13 Installing the air hoses 10 4 Electrical connection 11 4 1 Power supply company 11 4 2 Power switch 11 4 3 Terminals inside the HP 11 4 4 IWS 11 4 5 Circulation pump 11 4 6 Stand alone operation 11 4 7 External installation 11 4 8 Internal installation 11 5 Commissioning 16 6 Operation and control 16 7 Maintenance and cleaning 16 7 1 Maintenance 16 7 2...

Page 2: ... stated operating temperature range 1 4 Incorrect operation The installation location must be prepared by your contractor in line with section 3 2 Never operate the heat pump in areas at risk from explosions or outside the stated operating temperature range 1 5 Regulations and standards Observe the following regulations and stan dards during assembly and installation On the water side DIN EN 12828...

Page 3: ...rnal version hPa 1 0 Operating temperature limits WQA min WQA max3 C 20 30 WNA min WNA max4 C 15 60 Electrical specification Mains supply Fuse A 25 gl Secondary heater DHC internal HS 2 Fuse A 16 gl Control circuit Fuse A 16 gl Protection EN 60529 DIN VDE 0470 IP 14 B Voltage Frequency compressor V Hz 3 PE 400 50 Voltage Frequency secondary heater DHC internal HS 2 V Hz 3 N PE 400 50 Voltage Freque...

Page 4: ...m for heat pump WPL 33 both compressors Flow temperature 35 C Flow temperature 50 C Flow temperature 60 C Power consumption heat output kW Performance factor Inlet temperature of the WQA heat source system medium C 26_03_01_0325 ...

Page 5: ...at pump WPL 33 single compressor Fig 1b Flow temperature 35 C Flow temperature 50 C Flow temperature 60 C Power consumption heat output kW Inlet temperature of the WQA heat source system medium C Performance factor 26_03_01_0678 ...

Page 6: ...cal pipes cables to be connected from below Fig 4 and 7 Ensure a minimum wall clearance on the air expulsion side of 2 m Section 3 3 1 Observe Sound emissions with external installations 3 2 2 Special considerations in case of internal installation Substrate Concrete or screed Water and electrical pipes cables are routed into the heat pump from the top through the cover Fig 8 3 3 Noise emissions 3...

Page 7: ...part of the engineering documents With regard to the safety equipment of the he ating system observe DIN EN 12828 plus TRD 721 safety equipment In dual mode operation the return water of the second heat source can flow through the heat pump The return water temperature may be a max of 60 C 3 6 2 Protection of heating water pipes against frost and moisture only for external installation Protect the ...

Page 8: ...e product of corrosion i e rusty sludge can settle inside the heat pump evaporator and can result in output reduction through reduc tion of cross section or in a shutdown being activated by the high pressure limiter Therefore it is advisable to avoid open heating systems or the installation of steel pipes in conjunction with plastic pipes in underfloor heating systems which are not impermeable to o...

Page 9: ...nt or to the left out of the equip ment For this break out the knock outs in the side panel or in the floor plate of the refrige ration drive and either at the front door or the side panel Fig 8 Ensure that the condensate drain hose is not kinked anywhere over its entire length and is routed with a slope Check after routing the hose that the con densate drains correctly For this slowly pour approx ...

Page 10: ...accordance with ASTMD 1692 67 T Thermally insulated air hoses are available in lengths of 3 and 4 m part no see section 1 6 3 13 2 Information about air hose routing Use a sharp knife for trimming the hoses to size use a wire cutter for cutting through the Bowden core Hoses can be extended by turning the Bowden cores into each other approx 30 cm The total length of hoses on the air inlet and outle...

Page 11: ...stand alone operati on on terminal 5 The frost protection sensor on terminal X31 1 2 is already connected to the IWS 4 4 IWS The IWS abbreviation for Integrated heat pump control unit German is a PCB fitted as standard into the heat pump control panel The IWS controls the contactors for the com pressors and the soft start accommodates the signal inputs for high pressure low pressure and central fau...

Page 12: ...ses for the three power circuits WP DHC and control Mains impedance Zmax 0 296 X4 Terminal control Mains supply L N PE Control inputs 2 HS internal heat source DHC Ext ST Stand alone operation X2 Terminal LV H BUS high L Bus Low BUS Ground BUS not connected Connected load Terminal assignment 2 6 kW L1 N PE 3 0 kW L2 N PE 3 2 kW L3 N PE 5 6 kW L1 L2 N PE 5 8 kW L1 L3 N PE 6 2 kW L2 L3 N PE 8 8 kW L...

Page 13: ...ter K6 Safety Contactor K7 Contactor fan M1 Motor compressor 2 M2 Motor compressor 2 M3 Motor fan N2 Defrost pressure differential switch N3 Oil sump thermostat P1 High pressure transducer P3 Low pressure transducer R1 Start up resistance Comp 1 R2 Start up resistance Comp 1 R3 Start up resistance Comp 1 R4 Start up resistance Comp 2 R5 Start up resistance Comp 2 R6 Start up resistance Comp 2 X1 T...

Page 14: ...l phase L without OFF period Control phase L with OFF period N L3 L2 L1 PE N PE L 1 N PE 50Hz 230V Supply from the domestic meter 3 N PE 50Hz 400V Supply from the heat pump meter Heat Pump Manager WPM II External Flow Return DHW 2nd HS Source Mixer Pulse 1 3 Bus H Bus L Bus Bus Sensor 1 Sensor 2 Mixer Mixer 2nd HS 2nd HS Circulation DHW HC 2 HC 1 Source Buffer 2 Buffer 1 Pump L ESC L Mains L Mains...

Page 15: ...summer winter changeover facility Set the WPM to standby when the system is taken out of use This retains the safety functions designed to protect the system e g frost protection Drain the water side of the heat pump if there is a risk of frost and the heat pump has been completely shut down 7 Maintenance and cleaning 7 1 Maintenance The heat pump operates under automatic con trol and requires no ...

Page 16: ... and stops at 55 C The frost protec tion sensor connected to the IWS at terminals sensor 1 2 is no used to sense the control magnitude i e frost protection and protection against freezing up during defrosting of an ex ternally installed heat pump are now lost In addition remove the jumper bet ween terminal X4 5 and X4 6 and connect 230 V to terminal X4 5 The operating mode is indicated by the r h ...

Page 17: ... 1 4 1 231 3 3 31 3 5 1 0 0 0 1 3 0 1 5 8 2 4 1 8 1 3 3 0 0 3 8 2 6 3 73 1 3 7 1 8 2 6 3 3 1 3 7 1 8 2 01 4 32 380 2 1 0 138 01 4 32 380 2 1 0 0 1 05 3 42 00 13 3 0 13 3 1 4231 1 4 4 3 04 0 2 1 0 05 1 1 4 3 0 1 0 73 1 3 1 1 123 1 1 0 1 1 3 2 2 0 3 5 1 4 1 9 3 8 2 3 5 1 3 4 32 8 2 ...

Page 18: ...41 6 3 1 3 12 0 5 0 1 1 3 5 3 12 2 3 12 2 3 0 1 341 5 0 5 1 0 1 1 4 341 380 1 0 1 0 4 341 380 1 0 1 0 1 0 4 4 341 380 1 0 1 0 4 5 4 341 380 1 0 1 0 1 1 5 4 341 380 1 0 1 1 0 4 341 380 1 0 1 0 1 5 4 341 380 4 2 2 4 341 380 4 2 2 2 0 4 341 380 0 1 0 01 4 3 380 1 0 138 380 1 3 12 2 3 6 3 3 31 4 3 22 1 0 13 3 1 5 380 4 3 12 1 22 2 3 23 3 8 2 31 3 04 0 380 4 3 12 1 22 2 3 ...

Page 19: ...19 01 0 34 3 3 3 04 0 3 1 0 1 3 1 3 6 3 1 1 1 43 3 6 3 1 1 3 04 0 6 3 0 3 04 0 1 341 3 0 823 8 43 3 0 0 0 3 8 2 4 2 8 2 23 1 2 2 341 ...

Page 20: ...20 ...

Page 21: ...21 Note ...

Page 22: ...22 Note ...

Page 23: ...23 Note ...

Page 24: ...14 4 CA 2 AI7D B 0H0 BCA44C J B2 F 4 J 0G 08 8 5 BC8414 4 CA AD FFF BC8414 4 CA AD Q 94G OB D 34AD3 J AD B 4 J 0G 08 8 5 B0 94G B4 FFF BC8414 4 CA B4 4CI81 34 BCA 2 J A0CC4 4 J 0G 08 8 5 BC8414 4 CA 27 FFF BC8414 4 CA 27 B80 C3 0 1 6 8 DA 0 6 0 J HDCC70H0 4 J 0G 08 BC8414 G8 5 2 C7 FFF BC8414 4 CA 0B80 2 2 4BC CA44C J 4BC 0C 4 3 4 J 0G 08 8 5 BC8414 4 CA DB0 2 FFF BC8414 4 CA DB0 2 1 A C8414 CA0M4...

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