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Stewart Filmscreen – AT 1.5

 

 

 

THIS SCREEN SEEMS TOO SMALL   

 

 

 

 

 

 

While the screen may seem too small for the frame, rest assured that it will fit

Grommeted screens 

manufactured by Stewart are unique in several ways

Stewart uses a proprietary process that allows 

seamless construction of all vinyl screen materials: front and rear projection, perforated and non-perf 
screens. The Stewart process provides the flattest, most uniform surface possible

The final step in 

achieving this surface occurs during installation when the fabric is gently pulled into its final, specified 
dimension. This is accomplished by means of the shock cord and “S” hook framing system. 

DON’T WORRY 

It is normal and expected that a Stewart tension and grommet suspended screen appears to be too 
small for the frame as the screen is unrolled

A rule of thumb is that for every 10 feet or 3 m of vertical 

height, approximately 8” or 20 cm of “stretch” is engineered into the fabric

Do not worry; this is 

exactly as planned

RED GROMMET AND HOOK AT EACH CENTER LINE 

Stewart puts a red grommet at the centerline of each side of the fabric

The grommet spacing is 4” or 

10 cm center to center

While installing the fabric, you may find that you’ve hit the red grommet 

exactly, or you may be off a grommet

If the layout is off a grommet, continue to hang the top, then go 

back and do a hook for hook exchange across the top

The remainder of the fabric will be fine 

“unhooked” for as long as this takes.

 

When the top binding of the screen is entirely 
suspended and centered in the frame, the fabric 
should be “necking” in toward the center from 
each edge, and significantly raised above the 
bottom frame member (see Figure 13).

 

 

As you lace down the sides, the shock cord 
lacing system will easily come out and meet the 
screen edge and the screen fabric will quickly 
elongate to a perfectly planar surface. 

LACING THE BOTTOM 

For large scale screens that are more than 15 feet or 4

.

5 m in height, it may be helpful to hook every 

third “S” hook across the bottom, initially, then after a few minutes, start again at the centerline, and 
begin hooking all the “S” hooks. This stretching process may take up to one hour, but not more. 

It is desirable that the installation site’s room temperature be somewhere between 60 to 78 
degrees Fahrenheit, 15.5 to 25.5 degrees Celsius.

Figure 13. Top of Screen Laced, Showing the 

“Necking” on the Sides of the Screen.  

 

Summary of Contents for AT 1.5

Page 1: ...AT 1 5 Fixed Frame Tensioned and Grommet Screen O W N E R S M A N U A L ...

Page 2: ... the product specified in this document Sizes and specifications subject to change without notice at manufacturer s discretion From time to time this document is updated Current versions of documentation are posted on the Stewart Filmscreen website at www StewartFilmscreen com Revision 1 1 Date 6 25 2021 ...

Page 3: ...Installation 6 Frame Assembly Instructions 8 Wall Board Mount 9 Wall Plate Mount 11 Eye Bolt Hanging Mount 12 T Stand Self Supporting Mount 14 Aperture Mount 15 Attaching the Screen to the Frame 16 This Screen Seems too Small 19 Caring for and Cleaning the Screen 20 One 1 Year Limited Warranty 21 ...

Page 4: ...is manual It will guide you through the installation and the operation of your screen and will also provide you with detailed instructions on how to care for your screen s viewing surface From all of us at Stewart Filmscreen we would like to thank you for choosing AT 1 5 Should you have any questions please don t hesitate to contact our customer service department at 1 310 784 5300 or toll free at...

Page 5: ...s procedures for several types of mounts Youmust refer to the section for the type of mounting system you are utilizing In addition there are general instructions for attaching the screen to the frame that are provided in a separate section This procedure is to be performed at a specific step in the overall sequence For the instructions related to your specific mount type refer to the appropriate ...

Page 6: ...e installed so that you can plan for the number of people required forinstallation Youwillneed atleasttwopeople tomount thesmaller screens more are needed for larger heavier screens What s inside the box Inside your AT 1 5 unit box you will find everything you need to get started on enjoying your Stewart screen Screen material rolled up in a tube Disassembled frame with all the hardware needed to ...

Page 7: ...ng the screen so that it does not become soiled or damaged If you plan to repack your screen and hardware for transportation to another location you may wish to photograph or make a note of how it was packed Keep the packing material CAUTION Do not stand on the screen tube or store it on its end This will cause screen damage If you are not going to install the screen immediately make sure it remai...

Page 8: ...MBLY INSTRUCTIONS 1 Connect the frame members by matching numbered dots on the ends of the members see Figure 1 2 Secure the frame members with the supplied 1 4 20 x 3 4 hex head bolts Figure 1 Frame Assembly Detail A Repeat for all Corners ...

Page 9: ...upplied 1 4 20 x 3 4 hex head bolts see Figure 3 Note Depending on the size of the screen the number of wall boards may vary This temporary attachment of the wall boards to the frame helps to position the frame and brackets on the wall 4 Without the screen material attached position the frame and boards on the wall 5 Make sure the unit is level and plumb You may need to use shims between the board...

Page 10: ...bly to the previously mounted wall boards on the wall using the 1 4 20 x 3 4 hex head bolts refer to Figure 5 Note On some large custom sized frames the use of additional back support braces may be included These vertical support braces assure parallel top and bottom frame member alignment once the screen has been attached to the frame Do not install the screen frame without the required back brac...

Page 11: ...Prepare wall for mounting by ensuring you have wall studs located in same location as your AT 1 5 frame see Figure 6 2 With the help of another person carefully lift the frame and place against the wall A third person will then need to fasten the top frame member to the wall first starting with the middle most wall plate and going to the sides see Figure 7 3 After the top frame member is secured y...

Page 12: ...he frame making your AT 1 5 ready for installation to an appropriate surface refer to Figure 8 Note A false ceiling is not intended to support the weight of an AT 1 5 Contact a Stewart representative for more information Figure 8 Eye Bolts Mounted Securely to Frame NOTE On some large custom sized frames the use of additional back support braces may be included These vertical support braces assure ...

Page 13: ... 3 If the installation requires the use of a scaffold or lift one person on the floor must work together with the person on the scaffold to rotate the screen cylinder to unroll the screen You alsomay need a third person on the ground to move the scaffold or lift ...

Page 14: ...e vertical members to each base then attach the finished screen frame screen assembly to the T Stands The through holes on each vertical member should run parallel to the base refer to Figure 9 3 Hand tighten the knobs NOTE On some large custom sized frames the use of additional back support braces is required These vertical support braces assure parallel top and bottom frame member alignment once...

Page 15: ...in a wall or wall unit You will need access to the back of the screen to install the attachment hardware 1 Prepare the aperture 2 Attach the screen to the frame see pages 16 18 3 Carefully insert the frame with the screen already attached into the aperture Take care so that you do not damage the screen 4 Install the frame screen assembly in the aperture using the attached mounting brackets and app...

Page 16: ...h section take a moment to pause and inspect the screen to ensure that it is not pulling or stretching in such a way that it may tear The screen is held ontoacore tube bymeans of tie cords sothatthe screen materialremains safe during transit You can cut one to two tie cords before starting to attach the screen as it is unrolled so that there is no danger of pulling out a grommet when the screen is...

Page 17: ...and not overstretched When the middle S hook is attached to the center top grommet the grommet should be within 3 or 7 5 cm of the center of the screen If the center hook is short of the center grommet continue attaching the hooks along the top until you reach the end You will need to adjust the screen on the frame before attaching the sides Shift the S hooks one grommet at a time to move the scre...

Page 18: ...rom top to bottom Attach the S hooks on the right side from the center to bottom Inspect the screen to ensure that it is properly attached and not overstretched Check for even tension Attach the screen to the bottom of the frame using the techniques described below Begin attaching the bottom in the corners being careful not to put too much tension on any grommets Work toward the center You may onc...

Page 19: ... fabric The grommet spacing is 4 or 10 cm center to center While installing the fabric you may find that you ve hit the red grommet exactly or you may be off a grommet If the layout is off a grommet continue to hang the top then go back and do a hook for hook exchange across the top The remainder of the fabric will be fine unhooked for as long as this takes When the top binding of the screen is en...

Page 20: ...a clean cotton cloth or cotton swab with this solution moisten the stained area and gently lift off the stain Never use an aggressive scrubbing action as you could damage the screen surface by removing the optical coating Re moisten the area with clean water and dab dry with a clean sponge or cotton cloth Any residual watermarks will evaporate on their own in afew minutes do not attempt to manuall...

Page 21: ...m Stewart are payable by the purchaser Stewart is not responsible for damage in shipment To protect against damage or loss in transit insure the product and prepay all transportation expenses This warranty is in lieu of all other warranties expressed or implied including warranties as to fitness for use or merchantability Any implied warranties of fitness for use or merchantability which may be ma...

Page 22: ...reen com 1161 W Sepulveda Blvd Torrance CA 90502 USA l 800 762 4999 l Tel 310 784 5300 l Fax 310 326 6870 l Email request stewartfilmscreen com 2021 Stewart Filmscreen Specifications are subject to change without notice ...

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