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Steris Cmax, Operator'S Manual

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7-1

764333-268

7.1 GENERAL

This section provides procedures for removing/
replacing components, assemblies and detail parts 
from the Cmax

™

 Surgical Table. Reassembly is 

essentially the reverse of disassembly. Refer to 
supplied 

Illustrated Parts Breakdown (P764333-269)

, as 

indicated, to perform the appropriate inspection and 
maintenance procedures. Always perform applicable 
testing/adjusting/calibrating after replacing a 
component or assembly. 

Before disassembling or servicing a component -
especially when working on a component with which
you are not familiar - review the written procedures
given in these sections. Reading and reviewing

procedures minimizes potential problems and
confusion while servicing a component.

7.2 CONTAMINATION CONTROL 

ASPECTS OF HYDRAULIC FIELD 
SERVICE

7.2.1 General

To prevent contamination from entering the hydraulic
system, all possible care must be taken during field
hydraulic servicing. The system is designed to
maintain oil and component cleanliness during normal
operation. When any hydraulic line or component is
opened, the system is vulnerable to the entrance of
contaminants (i.e., solid particles). Average particle
sizes in the oil are normally about 25 microns, or

IMPORTANT: A listing of the 

S

AFETY

 P

RECAUTIONS

 to be observed when operating and servicing

this equipment can be found in 

S

ECTION

 1, S

AFETY

 P

RECAUTIONS

,

 of this manual. Do not operate

or service the equipment until you have been trained on this information.

WARNING – EXPLOSION HAZARD: Table must not be used in the presence of flammable anesthetics.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: 

• Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained 

service personnel. Maintenance performed by unqualified personnel or installation of 
unauthorized parts could cause personal injury, result in improper equipment performance, 
invalidate the warranty or result in costly damage. Contact STERIS regarding service options.

• Regularly scheduled preventive maintenance is required for safe and reliable operation of this 

equipment. Contact STERIS to schedule preventive maintenance.

• Ensure tabletop is properly supported before performing maintenance requiring tabletop to be 

maintained in raised position.

WARNING – PINCHING HAZARD: 

• Pinch points are created during tabletop articulation. Carefully review illustrations in Figures 2-1 

and 2-2 of Operator Manual before operating the table.

• To avoid serious injury, keep limbs, fingers and other body areas clear of all pinch points when 

positioning the table.

WARNING – PERSONAL INJURY HAZARD: If the integrity of the external protective ground 
installation or arrangement is in doubt, operate the table from its internal power source.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: 

• Failure to keep all personnel and equipment clear of the table before actuating any inertia-driven 

or power-driven movement could result in table damage.

• Route the hand control cord clear of any pinch points where cord could be damaged.

• Use of incorrect hydraulic oil may severely damage the table and/or cause table malfunction. 

Contact STERIS for proper hydraulic oil.

Section 7: Component Repair and Replacement

Summary of Contents for Cmax

Page 1: ......

Page 2: ...llustrated Parts Breakdown P764333 269 Reference Drawings Schematic Cmax Tables Hydraulic System W755718 023 Schematic Cmax Electrical System 150832 407 Schematic Cmax Floor Lock System 150832 406 Schematic Power Supply Battery Charger 120 V 542200902 5 536 4 D Schematic Power Supply Battery Charger 220 V 542201902 5 671 4 B ...

Page 3: ... show Live Document Date iii Table of Contents P Part numbers 542201 902 and 542200 902 are NLA C Manufacturing changed the part A The 542200 902 will be replaced by P764334 146 KIT REPLACEMENT CONTROL FILTER The 542201 902 will be replaced by P764334 145 KIT FILTER HARNESS and one of the following the customer will select by voltage 413724 598 POWER SUPPLY CHARGER 100V 413724 599 POWER SUPPLY CHA...

Page 4: ......

Page 5: ...es will gladly review these with you Advisory A listing of the SAFETY PRECAUTIONS to be observed when operating and servicing this Cmax Surgical Table is found in SECTION 1 of this manual Do not operate or service the equipment until you have become familiar with this information Any alteration of the surgical table not authorized or performed by STERIS will void the warranty could adversely affec...

Page 6: ...ded on a scheduled basis to help ensure optimal equipment performance and help avoid untimely or costly interruptions STERIS maintains a global staff of well equipped factory trained technicians to provide these services as well as expert repair services Please contact STERIS for details NOTE A patient grounding post potential equalization terminal male connector DIN 42801 is provided The female c...

Page 7: ...suitable for use in the presence of a flammable anesthetic mixture with air or oxygen or nitrous oxide Suitable for intermittent operation 3 min hr EC Authorized Representative STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX UNITED KINGDOM The base language of this document is ENGLISH Any translations must be made from the base language document Manufactured by STERIS...

Page 8: ...s 2 8 2 5 7 Image Amplification Coverage 2 8 3 Installation Instructions 3 1 4 Operating Instructions 4 1 4 1 Operating Table 4 1 4 2 Hand Control 4 3 4 2 1 Hand Control Function Buttons Description 4 3 4 2 2 Hand Control LCD Display Description 4 6 4 3 Reverse Patient Orientation 4 9 4 4 Optional Foot Control Operation 4 9 4 5 Auxiliary Control System 4 9 4 5 1 Auxiliary System Operation 4 10 4 5...

Page 9: ...h Usage 5 3 5 2 3 End of Day Cleaning Procedure 5 4 5 2 4 Weekly Cleaning Procedure 5 4 5 3 Bi Weekly Maintenance 5 4 5 4 Monthly Maintenance 5 4 5 5 Battery Charging Procedure 5 5 5 6 Preventive Maintenance Schedule 5 7 5 7 Replacement Parts 5 8 5 8 ALS Check 5 9 5 9 LEVEL Check 5 10 5 10 Auxiliary Control Check 5 10 6 Troubleshooting 6 1 7 Disposal Hazards 7 1 ...

Page 10: ... Figure 3 3 Connect Hand Control to Cmax Surgical Table 3 4 Figure 3 4 Connect Panel 3 5 Figure 3 5 Connect Optional Foot Control to Cmax Surgical Table 3 5 Figure 3 6 Install Head Section 3 6 Figure 3 7 Hand Control LCD Display 3 6 Figure 3 8 Attaching Leg Section 3 7 Figure 4 1 Cmax Surgical Table 4 1 Figure 4 2 Head Section Operation Typical 4 2 Figure 4 3 Cmax Surgical Table Hand Control 4 4 F...

Page 11: ...ols on Surgical Table 1 5 Table 4 1 Cmax Surgical Table Specific Accessories 4 16 Table 5 1 Recommended Cleaning Products 5 2 Table 5 2 Preventive Maintenance Schedule for Cmax Surgical Table 5 7 Table 5 3 Replacement Parts 5 9 Table 6 1 Troubleshooting Chart 6 2 Table 6 2 Troubleshooting Chart LCD Message 6 3 ...

Page 12: ...ther body areas clear of all pinch points when positioning the table When manually positioning table sections stay clear of potential pinching hazards Do not place patient on the table unless floor locks are engaged Do not disengage floor locks when patient is on table Do not use this table for patients exceeding the maximum patient weight patient in normal orientation of 1100 lb 499 kg without pa...

Page 13: ...stallation before using any accessory Unanticipated table movement could cause patient injury Patient must be secured to the table in accordance with recommended positioning practices When cleaning disinfecting table do not use phenolics which may cause patient skin burns if inadequately rinsed off or alcohol which does not have sufficient cleaning disinfecting properties The table leg section is ...

Page 14: ...taff and serious equipment damage Failure to perform periodic inspections of the table could result in serious personal injury or equipment damage The Auto Limit Sensors ALS System suggested alternative tabletop movement does not take in account the type of surgery that may be in process or the environment e g other equipment close by and might not be compatible with the surgical procedure To avoi...

Page 15: ...ray or drippage may settle onto electric circuits inside table causing corrosion and loss of function Cleaning procedures requiring articulation of the table should be performed only by persons familiar with table operation Route the hand control cord clear of any pinch points where cord could be damaged Use of incorrect hydraulic oil may severely damage the table and or cause malfunction Contact ...

Page 16: ... Symbols on Surgical Table Symbol Definition Type B Equipment Protective Earth Ground Equipotentiality Electric Shock Hazard Control Power ON Control Power OFF Powered By AC Attention Consult Manual for Further Instructions A Amperage Rating of the Unit V Voltage Rating of Unit Alternating Current Hz Frequency Rating of Unit W Power Rating 0 OR OR OR OR OR ...

Page 17: ...N IPX4 Serial Number of the Unit Splash Proof Equipment INTELLIPOWER Dual Power System Power Panel Battery Charge Discharge Status Powered By Battery Table 1 1 Definition of Symbols on Surgical Table Cont d Symbol Definition CHARGE BATTERY INTELLI POWER ...

Page 18: ... 4 Between Back Section and Seat Section 5 Between Head Section and Back Section WARNING PINCHING HAZARD Pinch points are created during tabletop articulation Carefully review illustrations in Figure 2 1 and Figure 2 2 before operating the table To avoid serious injury keep limbs fingers and other body areas clear of all pinch points when positioning the table CAUTION POSSIBLE EQUIPMENT DAMAGE Fai...

Page 19: ...r Information Figure 2 2 Pinch Points WA RN ING AVE RTI SSE ME NT CHARG E BATTER Y INTE LLI POW ER WA RN ING AVE RTI SSE ME NT W010 9 200 0 SW FDLK M C M AX Ensure caps cover sockets when not in use SER VE C MAX 07 FIG 3 1 PINCH POINTS 1 2 3 4 5 ...

Page 20: ...t weight on the Leg Section Leg Section is designed to support leg weight not body weight All patients must be restrained for proper safety regardless of the length or type of procedure NOTE STERIS recommends only using STERIS manufactured or distributed accessories with this table If an accessory from another manufacturer is used it is the user s responsibility to ensure the accessory is compatib...

Page 21: ...ugh use of the patent pending INTELLIPOWER dual power system The table accepts positioning commands from three sources 1 A hand control which includes FLEX REFLEX SLIDE HEAD SLIDE FOOT OFF Trend REV TREND Height UP HEIGHT DOWN TILT LEFT TILT RIGHT BACK DOWN BACK UP LEG DOWN LEG UP KIDNEY UP KIDNEY DOWN LEVEL REV ORIENT and FLOOR LOCK Refer to Figure 4 3 of this document for control feature locatio...

Page 22: ...m long shielded serial cable A longer or unshielded cable could cause problems and must be observed to verify normal operation The use of accessories transducers and cables other than those specified by the manufacturer may result in increased emissions or decreased immunity of the Cmax Surgical Table The Cmax Surgical Table should not be used adjacent to or stacked with other equipment If so tabl...

Page 23: ...0 SL IDE HE AD 04 13 10 11 FIG 4 1 2 DESCRIPTION 9 15 CHARGE BATTERY INTELLI POWER 16 17 KEY 1 Table Base 11 Intellipower Dual Power System Display 2 Column 12 Connection Panel 3 Tabletop 13 Hand Control 4 Head Section 14 Auxiliary Control System 5 Back Section 15 Ground Equalization Terminal Male Connection 6 Kidney Elevator Mechanism 16 Electrical Characteristics Label 7 Seat Section Sliding 17 ...

Page 24: ...rator Manual 150830 685 Figure 2 4 Cmax Surgical Table Range of Motion Typical 26 675 45 1136 9 227 9 227 Dimensions are inches mm SAE measurements are approximate based on metric dimensions 90 40 105 90 90 30 30 20 20 4 110 90 2 51 140 ...

Page 25: ...TE Each table is shipped from the factory configured to the electrical requirement specified on the factory order If this electrical configuration needs to be changed in the field consult STERIS for the needed procedure and required materials 2 5 6 Environmental Conditions Temperature 32 122 F 0 50 C Relative Humidity 20 80 RH 2 5 7 Image Amplification Coverage See Figure 2 6 Figure 2 5 Cmax Table...

Page 26: ... 6 Cmax Surgical Table Image Amplification Coverage 25 635mm 13 330mm 43 1090mm 43 1088mm 13 330mm 25 637mm Column Column 25 635 mm 13 330 mm 43 1090 mm 43 1088 mm 13 330 mm 25 637 mm Dimensions are inches mm SAE measurements are approximate based on metric dimensions ...

Page 27: ...and turn a quarter turn to lock assembly into table base Pull on cap to ensure fuse is seated and locked properly NOTE If table is going to be stored for more than six months remove fuse to limit battery discharge 4 Plug power cord into appropriate socket on table base see Figure 3 2 5 Plug power cord into appropriate facility outlet WARNING PERSONAL INJURY HAZARD Keep hands and feet clear of the ...

Page 28: ...personnel 8 Remove hand control from package and plug into appropriate socket on table column see Figure 3 3 and Figure 3 4 as follows a Lift appropriate protective cover on connection panel b Align red mark or arrow on hand control plug with red mark on table socket c Push hand control plug into table socket until a click is heard d Place hand control on table side rail 9 Remove foot control opti...

Page 29: ...loosen both locking thumbscrews located at bottom edge of back frame see Figure 3 6 b Insert both head section installation rods into back frame until fully engaged NOTE The head section should slide easily into back frame Do not force c Fully tighten both locking thumbscrews to lock head section in place d Pull head section both sides to ensure correct installation Figure 3 2 Connect Cmax Surgica...

Page 30: ...alue see Figure 3 7 b Insert both leg section installation rods into seat frame until fully engaged Listen for click sound to indicate correct installation see Figure 3 8 NOTE The leg section should slide easily into the back frame seat section Do not force c Pull leg section both sides to ensure correct installation d Also press LEG UP and LEG DOWN hand control buttons and verify LCD Display read...

Page 31: ...re caps cover sockets when not in use SERVE Figure 3 5 Connect Optional Foot Control to Cmax Surgical Table C MAX 04 Ensure caps cover sockets when not in use SERVE Ensure caps cover sockets wh en not in use SERVE Protective Cover Control Panel Connect Foot Control Disconnect Foot Control ...

Page 32: ...3 6 150830 685 Operator Manual Installation Instaructions Figure 3 6 Install Head Section Figure 3 7 Hand Control LCD Display No Angle Value ...

Page 33: ...n Instaructions Operator Manual 150830 685 WARNING PERSONAL INJURY HAZARD The table leg section is designed to support the patient legs Do not put body weight on the leg section Figure 3 8 Attaching Leg Section Click ...

Page 34: ...nd pull release handle spring loaded located under right side of head section see Figure 4 2 and tilt head section to desired angle level in this case 3 Release handle to lock head section at desired angle Move headrest slightly until ratchet mechanism locks headrest in position WARNING PERSONAL INJURY HAZARD Section 4 1 Steps 1 6 in Operating the Table must be executed before patient transfer to ...

Page 35: ...AGE HAZARD Placing a patient whose weight exceeds maximum patient weight limit patient in normal orientation of 1100 lb 499 kg without patient posturing or tabletop slide except raise lower 1000 lb 454 kg with patient posturing except tabletop slide or 600 lb 272 kg with full patient posturing including tabletop slide could result in injury to the patient and the operating room staff and serious e...

Page 36: ...s LCD Display and descriptions are as follows Figure 4 3 NOTE Simply release the hand control pushbutton when desired Cmax Tabletop position has been reached and table will automatically stop and lock in position Refer to Section 2 5 2 Ranges of Motion for the positioning of the following table functions REV ORIENT See SECTION 4 3 REVERSE PATIENT ORIENTATION FLEX When depressed back section moves ...

Page 37: ...accordingly When slide returns to central 0 position movement stops for one second before continuing HEIGHT UP When depressed the entire tabletop will rise The LCD Display HEIGHT value will change accordingly HEIGHT DOWN When depressed the entire tabletop will lower The LCD Display HEIGHT value will change accordingly Figure 4 3 Cmax Surgical Table Hand Control ...

Page 38: ...ordingly LEG DOWN When depressed the tabletop leg section will lower The LCD Display LEG SECTION value will change accordingly KIDNEY UP When depressed the tabletop Kidney Elevator Mechanism will raise up to the maximum 4 110 mm The LCD Display kidney T symbol will come ON accordingly KIDNEY DOWN When depressed the tabletop Kidney Elevator Mechanism will lower The LCD Display kidney T symbol will ...

Page 39: ...k or open lock icons This also may indicate an operational situation see Maintenance 11 Refer to Section 6 Troubleshooting for more information Height Level 3 indicates the tabletop height from 0 to 19 0 to 483 mm NOTE Height Level and Slide Value indications can be switched from inches to centimeters or centimeters to inches by simultaneously pressing LEVEL and FLEX pushbuttons just after within ...

Page 40: ...tic system has detected a situation Check the LCD Display 1 for more information on the nature of the situation Press OFF key and then start the hand control again to see if the situation disappears If not refer to SECTION 6 TROUBLESHOOTING for more information NOTE The LCD Display values are approximate Their accuracy may vary according to environmental conditions e g altitude humidity temperatur...

Page 41: ...T 00 TR EN D TIL T 00 SL IDE HE AD 04 6 9 8 2 3 4 1 5 7 A U T O L I M I T SENSORS 10 inches 46cm rg angle value 11 KEY 1 LCD Display 2 LCD Status Indicators 3 Height Level 4 Trendelenburg Reverse Trendelenburg Angle 5 Lateral Tilt Angle 6 Back Section Angle 7 Leg Section Angle 8 Slide Value 9 Kidney Elevator Mechanism 10 ALS Warning 11 Maintenance Key ...

Page 42: ...ally deactivates after two minutes of nonuse The hand control is reactivated by depressing ANY button but OFF 4 4 Optional Foot Control Operation The Cmax Surgical Table may be operated using the optional foot control as follows 1 Connect foot control cord to appropriate control panel socket on table column refer to Figure 3 5 2 The foot control allows operator to control HEIGHT TREND and TILT mov...

Page 43: ...LED see Figure 4 6 should light indicating system is active 4 The ALS System is NOT active during auxiliary control operation 5 When table is in the auxiliary UNLOCK configuration tabletop functioning IS active LOCK table before moving tabletop 6 Reverse Orientation is NOT available in auxiliary control operation If patient was in reverse orientation when auxiliary control was activated change TRE...

Page 44: ...nd of the tabletop will rise or foot end will lower TILT LEFT When depressed and pumping simultaneously the tabletop will roll to the left patient s left or viewing the table from the head end TILT RIGHT When depressed and pumping simultaneously the tabletop will roll to the right patient s right or viewing the table from the head end BACK UP When depressed and pumping simultaneously the tabletop ...

Page 45: ...ary hand control face down in right side of drawer 3 Wind cable and place in left side of drawer 4 Push drawer back into table base NOTE When returning drawer to table base ensure cable is not jammed 5 Fold pedal back to original position 4 6 Leg Section Removal The Cmax Surgical Table leg section is designed to be easily removed Hi Lock locking mechanism to enable procedures requiring optional le...

Page 46: ...d control pushbutton is pressed see Figure 4 7 4 7 Table Pads The conductive Tabletop Pads see Figure 4 8 are backed with fastening strips which fasten to mated strips on the tabletop To install proceed as follows 1 Place pads in position and firmly press fastening strips together 2 To remove pads gently peel pad away from tabletop WARNING PERSONAL INJURY HAZARD Do not remove table leg section if ...

Page 47: ... 9 1 Carefully remove X ray top sections from packing container 2 Remove pads from tabletop see SECTION 4 7 3 Position X ray top section over corresponding tabletop section aligning posts to mounting holes 4 Press down on X ray top section until a click is heard 5 Ensure X ray top sections are securely mounted by gently pulling up on section 6 Reinstall tabletop pads 7 Remove and store X ray top b...

Page 48: ...low for the use of many standard surgery table attachments and accessories The rails consist of one rail mounted to each side of each tabletop main section For complete information on accessory options consult STERIS Figure 4 9 X Ray Top Installation Ensure caps cover sockets when not in use SERVE C MAX 10 2 1 CLICK LLING X RAY TOP p ds and stow it with care ...

Page 49: ...tion before using any accessory WARNING INSTABILITY HAZARD Possible patient or user injury as well as table or accessory failure may result from using STERIS table accessories for other than their stated purpose or from using on STERIS tables accessories manufactured and sold by other companies Table 4 1 Cmax Surgical Table Specific Accessories Accessory Equipment Number Foot Control BF58 600 Hand...

Page 50: ...y a qualified technician to help ensure peak equipment performance and help avoid unscheduled downtime Contact STERIS for details Maintain a record of all maintenance procedures performed on this Cmax Surgical Table If a problem occurs refer to SECTION 6 TROUBLESHOOTING or contact STERIS NOTE Never permit unqualified persons to service this equipment WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE...

Page 51: ...ed from potentially contaminated surfaces wear rubber or plastic gloves masks and eye protection and follow OSHA blood borne pathogens standards when cleaning When cleaning disinfecting table do not use alcohol which does not have sufficient cleaning disinfection properties WARNING PERSONAL INJURY HAZARD When cleaning disinfecting table do not use phenolics which may cause patient skin burns if in...

Page 52: ...t to access lower surfaces 4 Clean yoke shrouds and entire base surface as follows a Hold can 6 8 152 203 mm from surface and spray cleaning fluid liberally on yoke and shrouds Avoid spraying in direction of connectors b Wipe sprayed surfaces with a clean cloth dampened with water to remove cleaning fluid dampening cloth will minimize streaking c Wipe cleaned surfaces again with a clean damp lint ...

Page 53: ...uid and debris d Perform Steps b and c for remaining three casters 3 Articulate table through all movements and clean all additional surfaces exposed during these articulations as follows a Hold spray cleaner can 6 8 152 203 mm from surface to be cleaned and spray cleaning fluid liberally on surface b Wipe sprayed surfaces with a clean lint free cloth dampened with water to remove cleaning fluid c...

Page 54: ... on diode bar is off Battery charge state is indicated by icon on primary hand control refer to Figure 4 4 Batteries will require recharging on a periodic basis depending on frequency of table usage Low or discharged battery conditions are indicated by HALF FILLED or EMPTY BATTERY icon on the Hand Control refer to Figure 4 4 and SECTION 4 2 2 HAND CONTROL LCD DISPLAY DESCRIPTION and some or all gr...

Page 55: ...er than three months batteries must be charged every three months NOTE If the sealed lead acid gel electrolyte type batteries do not charge check for the following 1 Battery fuse is blown replace refer to Figure 3 1 and SECTION 3 INSTALLATION INSTRUCTIONS Step 3 2 Ac power cord is defective replace if necessary 3 Main Power Switch is OFF not illuminated 4 Charger Circuit is not operating Recharge ...

Page 56: ...MAINTENANCE Discuss equipment operation with department personnel 1 x per year Remove pads Examine pad covers and fastening strips pads and table 1 x per year Examine clamps and other side rail hardware 1 x per year Tighten side rails 1 x per year Unfasten and remove table shrouds and base cover 1 x per year Remove and inspect x ray tops on each tabletop section if equipped 1 x per year 2 0 HYDRAU...

Page 57: ... 1 x per year Verify Auto Limit Sensor status 1 x per year 6 0 TABLETOP OPERATION Check operation of Level function 1 x per year Check operation of back section 1 x per year Check operation of leg section 1 x per year Check lateral tilt operation 1 x per year Check Trendelenburg then Reverse Trendelenburg operation 1 x per year Check raise and lower operation 1 x per year Check headrest Section op...

Page 58: ...ed alternative movement is not the only movement available Test the Auto Limit Sensor system as follows 1 Review and follow instructions presented inSECTION 4 OPERATING TABLE and prepare the Cmax Surgical Table for operation 2 Raise tabletop to highest position possible 3 Use SLIDE HEAD and move tabletop to head end limit 4 Press LEG DOWN button until ALS Warning lights and tabletop motion stops I...

Page 59: ... is gradually returned to level or hori zontal position by aligning tabletop sections in following order a KIDNEY Elevator and lateral tilt b Trendelenburg and back c Leg NOTE The LCD Display values will change accordingly 4 Use a level and ensure tabletop is level If not call STERIS 5 10 Auxiliary Control Check Check the Cmax Surgical Table auxiliary control system as follows 1 Review and follow ...

Page 60: ...ase NOTE To prevent possible hand control functioning issues return table to level between a series of hand control commands WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Failure to perform periodic inspections of the table could result in serious personal injury or table damage Repairs and adjustments to this equipment must be made only by STERIS or STERIS trained service personnel Maint...

Page 61: ...connection correct Faulty power cord replace Main fuse blown replace Call STERIS No functions using hand control Hand Control not plugged in properly correct No Power table deactivates after two minutes of non use Press any button on hand control except OFF Faulty hand control replace Call STERIS Table will not tilt right left using hand control Hand control not on Press any button on hand control...

Page 62: ...fuse or blown fuse Check fuse plug the power cord into facility power BATT DEF Battery voltages differ by more than 0 6 V Check voltage of each battery replace battery CHARGER DEF Battery charger is defective or fuse inside the charger is blown Check fuse F1 change battery charger POWER DEF Transformer too hot or fuse F2 is blown Table still operates on battery power Wait for transformer to cool c...

Page 63: ...ed alternative movement is not the only movement available Test the Auto Limit Sensor system as follows 1 Review and follow instructions presented inSECTION 4 OPERATING TABLE and prepare the Cmax Surgical Table for operation 2 Raise tabletop to highest position possible 3 Use SLIDE HEAD and move tabletop to head end limit 4 Press LEG DOWN button until ALS Warning lights and tabletop motion stops I...

Page 64: ...elopment Historical Record Front Cover Front Cover P Stamp 11 09 2011 LIVE DOCUMENT Document Manufacturing changes manual errors and clarifications A Stamped to show Live Document Date 5 9 Table 5 3 Replacement Parts P Hand Control Assembly P150832 500 subs to a new number R P150832 632 ...

Page 65: ......

Page 66: ...authorized or performed by STERIS may void the warranty could adversely affect operation as well as user and patient safety INDICATIONS FOR USE The Cmax Surgical Table is designed for most surgical procedures with maximum radiological access without patient reversing SERVICE INFORMATION A thorough preventive maintenance program is essential to safe and proper equipment operation Comprehensive inst...

Page 67: ...nter Park East Montgomery AL 36109 USA Class 1 Equipment Type B Equipment Classified as IPX4 Splash proof Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or oxygen or nitrous oxide The base language of this document is ENGLISH Any translations must be made from the base language document Suitable for intermittent operation 3 min hr ...

Page 68: ...Table Articulation Operation 3 3 3 4 Electrical System 3 3 3 4 1 Overview 3 3 3 4 2 System Function 3 4 3 4 3 Intelli Strip Description 3 6 3 5 Technical Drawings 3 7 4 Inspection and Maintenance 4 1 4 1 General 4 1 4 2 Preventive Maintenance Schedule 4 1 4 3 Cleaning Table 4 1 4 3 1 General 4 1 4 3 2 After Each Usage 4 4 4 3 3 End Of Day Cleaning Procedure 4 4 4 3 4 Weekly Cleaning Procedure 4 4 ...

Page 69: ...edures 6 5 6 5 1 Rack And Pinion Gear Adjustment 6 5 6 5 2 Column Bearing Screws Adjustment 6 5 7 Component Repair and Replacement 7 1 7 1 General 7 1 7 2 Contamination Control Aspects of Hydraulic Field Service 7 1 7 2 1 General 7 1 7 2 2 Work Place 7 2 7 2 3 Tools 7 2 7 2 4 General Procedures 7 2 7 3 Table Column Cover Assembly 7 2 7 4 Table Base Cover Assembly 7 3 7 5 Sealing Table Covers 7 3 7...

Page 70: ... Leg Section 7 13 7 21 Lift Cylinder Replacement 7 13 7 22 Kidney Cylinder Replacement 7 14 7 23 Leg Cylinder Replacement 7 15 7 24 Leg Sensor Replacement 7 15 7 25 Leg Support Switch Replacement 7 16 7 26 Leg Support Locking Device Replacement 7 16 7 27 Kidney Switch Replacement 7 16 7 28 Trendelenburg Sensor Replacement 7 17 7 29 Tilt Sensor Replacement 7 17 7 30 Slide Translation Sensor Replace...

Page 71: ...10 Seal Between Front and Rear Stainless Steel Covers 7 4 Figure 7 11 Seal Around Upper Plastic Covers and Column 7 4 Figure 7 12 Seal Along Both Seams of Upper Plastic Column Covers 7 4 Figure 7 13 Seal Mating Areas Between Front and Rear Base Covers 7 5 Figure 7 14 Apply RTV to V Shaped Cut Outs 7 5 Figure 7 15 Apply RTV to Shroud Holes 7 5 Figure 7 16 Replace Batteries 7 5 Figure 7 17 Replace P...

Page 72: ... Leg Sensor Replacement 7 15 Figure 7 44 Leg Switch Plate Cover Replacement 7 16 Figure 7 45 Leg Switch Replacement 7 16 Figure 7 46 Leg Support Locking Device Replacement 7 16 Figure 7 47 Kidney Switch Replacement 7 17 Figure 7 48 Trendelenburg Sensor Replacement 7 17 Figure 7 49 Tilt Sensor Replacement 7 17 Figure 7 50 Slide Translation Sensor Replacement 7 18 Figure 7 51 Disconnect Sliding Moto...

Page 73: ...Cmax Surgical Table Maintenance 2 5 Table 3 1 Cmax 110 Master Control and Hand Control Assembly Compatibility Matrix 3 7 Table 4 1 Preventive Maintenance Schedule for the Cmax Surgical Table 4 2 Table 4 2 Cmax Surgical Table Replacement Parts 4 9 Table 4 3 Recommended Cleaning Products 4 9 Table 5 1 Troubleshooting Guide 5 2 Table 5 2 Troubleshooting LCD Message Chart 5 6 ...

Page 74: ...inch points are created during tabletop articulation Carefully review illustrations in Figures 2 1 and 2 2 of Operator Manual before operating the table To avoid serious injury keep limbs fingers and other body areas clear of all pinch points when positioning the table Table must not be used in the presence of flammable anesthetics Route the power cord to the receptacle to minimize tripping hazard...

Page 75: ...re available even if table floor locks are NOT engaged LOCK table before moving tabletop or transferring patient To prevent column cover from falling securely hold cover when removing fastening screws To avoid an action that could result in death or serious injury to the patient and the operating room staff and or serious equipment damage completely evaluate the feasibility of every Auto Limit Sen...

Page 76: ...y persons familiar with table operation Route the hand control cord clear of any pinch points where cord could be damaged Use of incorrect hydraulic oil may severely damage the table and or cause table malfunction Contact STERIS for proper hydraulic oil After performing cleaning procedures ensure pads and tabletop are completely dry before reinstalling Failure to do so can result in damage to tabl...

Page 77: ...e the bearing cartridges from the bearing rail Damage may result to the cartridge and or loss of the ball bearings upon reinsertion into the cartridges Always connect power cord to a properly grounded socket Isolate the coil and or pump motor from the control by disconnecting the wires on the motor terminal board or slip the wires off the solenoid coil Insufficientclearancespacewillmakerepairsmore...

Page 78: ...ng table status tabletop positioning and control system messages to user LED Light Emitting Diode Normal Patient Positioning Patient is positioned on Surgical Table with head on head section Pinch Point During patient positioning or Tabletop movementwhereapotentialexistsforpinchingahand or foot of the patient or healthcare professional using the table Power Panel Located at head end of the Table B...

Page 79: ...cause of the special nature of the hydraulic system keeping the hydraulic hoses and cylinders clean and dust free is very important Table 2 1 Definition of Symbols on Surgical Table Symbol Definition Type B Equipment Protective Earth Ground Equipotentiality Electric Shock Hazard Control Power ON Control Power OFF Powered By AC Attention Consult Manual for Further Instructions A Amperage Rating of ...

Page 80: ...e Discharge Status Powered By Battery Table 2 1 Definition of Symbols on Surgical Table Cont d Symbol Definition CHARGE BATTERY INTELLI POWER Table 2 2 Definition of Symbols on Hand Control Symbol Definition Move Tabletop to Level Patient Orientation on Surgical Table Reverse Normal Turn Power OFF Stop All Table Articulation Tilt Tabletop Left Tilt Tabletop Right Height Up Tabletop Up Raise ...

Page 81: ...ove Tabletop into Trendelenburg Move Tabletop into Reverse Trendelenburg Floor Lock Function Floor Lock Locked Floor Lock Unlocked Kidney Up Kidney Down Leg Up Leg Down Back Up Table 2 2 Definition of Symbols on Hand Control Cont d Symbol Definition ...

Page 82: ...Velcro 5 Ft With Instructions 1 NM410 Stainless Steel Cleaner Can 1 R005300 545 Loctite 1 222 50cc 1 R005300 554 Loctite 242 50cc 1 P764322 636 Kit Oil 1 gal 1 R005300 286 Ore Lub Anti Seize 1 R006400 826 Lubriplate HD 2 14 oz Tube 50cc 1 R006200 400 Lint Free Cloth BAF Package of 400 1 R005300 563 Clear 108 RTV 1 413724 534 Adhesive 50 mL 1 1 Loctite is a registered trademark of Loctite Corporati...

Page 83: ...eding NOTE The hand control automatically deactivates after 30 minutes of nonuse when unlocked and 10 hours of nonuse when locked The hand control is reactivated by depressing ANY button but OFF 1 A Primary Hand Control which includes LCD Display REV ORIENT FLEX REFLEX SLIDE HEAD SLIDE FOOT BACK UP BACK DOWN KIDNEY UP KIDNEY DOWN FLOOR LOCK LOCK and UNLOCK NORMAL REVERSE LEVEL TREND REV TREND HEIG...

Page 84: ...OTE The Cmax Surgical Table head section must be manually adjusted UNLOCK and SLIDE functions do not require foot pump actuation A green LED on the Backup Hand Control indicates the system is active NOTE When using the Backup Auxiliary Control System note the following 1 For FLOOR UNLOCK and SLIDE HEAD FOOT functions it is not necessary to pump pedal 2 Pressing any touch pad on the Backup Override...

Page 85: ...ty of the table on an excessively uneven floor As the hydraulic cylinders extend and the feet just touch the floor the pressures between cylinders equalize as hydraulic fluid gets pushed across the floor locks NOTE If there happens to be a very low spot directly under a foot that particular hydraulic cylinder may extend fully and the foot never actually encounters the floor surface Once all feet a...

Page 86: ...l time so that all data regardless of world location has the same time reference eliminating errors of time zonesand daylightsavings time Aset of counters is also maintained that increment every time a fault has repeated The Log and timer can also be downloaded by a factory trained STERIS Service Technician to a laptop in a csv Comma Separated Values File format The file can be sent to specialists...

Page 87: ... articulations for Height Trend Tilt Kidney Back and Leg The control sends 24Vdc signals to solenoid valves to deliver hydraulic pressure to the respective hydraulic cylinders 5 Themainhandcontrol optionalsurgeonfootpedal and e Serve port connections at P3 of table control board are mounted on a common connector plate on the saddle cover These provide primary table control functioning with the mai...

Page 88: ... two colors yellow four LEDs and green six LEDs showing the state of battery discharge as follows 1 When facility power is connected and power switch is closed Battery Power LED below the bar graph is OFF Line Power LED below the bar graph is ON and Hand Control indicates system is operating on line power Bar graph LED segments indicate the state of battery charge as follows 2 When facility power ...

Page 89: ...e system is operating on batterypower theHandControliconindicates the battery charge level in three stages Full Half and Empty Software is NOT downloadable Requires Cmax 110 Flash Loader to download Requires Cmax Service 1 8 or higher to download 3 5 TECHNICAL DRAWINGS Located at the end of this manual behind the tab Reference Drawings are the Cmax Surgical Table reference drawings These drawings ...

Page 90: ...s to service this equipment 4 Maintain a record of all maintenance procedures performed on this table 4 3 CLEANING TABLE 4 3 1 General NOTE The user must follow the requirements of the national committee responsible for hygiene and disinfection when cleaning table See Table 4 3 for recommended cleaning products Clean the entire table per the following procedures Use the following materials to perf...

Page 91: ...s fittings and components of hydraulic system for evidence of oil leaks 1x per year Verify operation of Auxiliary Control System foot pedal 1x per year 3 0 CASTERS AND FLOOR LOCKS Clean and inspect casters 1x per year Lubricate casters 1x per year Check Floor Lock mechanism for proper operation 1x per year Fully extend floor lock cylinders and inspect for hydraulic leak see SECTION 4 9 2 FLOOR LOC...

Page 92: ...Control LCD Display function 1x per year Check operation of leg section also check Hand Control LCD Display function See SECTION 4 10 LEG SECTION CHECKS 1x per year Check TILT LEFT and TILT RIGHT operation also check Hand Control LCD Display function 1x per year Check TREND then REV TREND operation also check Hand Control LCD Display function 1x per year Check HEIGHT UP and HEIGHT DOWN operation a...

Page 93: ...ayed surfaces with a clean cloth dampened with water to remove cleaning fluid dampening cloth minimizes streaking c Wipe cleaned surfaces again with a clean damp lint free cloth to remove residue d Repeat Steps a b and c for base surface 5 Unplug hand control Note hand control plug is locked do not simply pull on plug 6 Clean hand control as follows NOTE Do NOT immerse hand control in liquid a Hol...

Page 94: ...ant power is used in Stand By Mode Cmax Surgical Table is equipped with INTELLIPOWER dual power system The tables are powered either by facility power or by internal batteries Motor control batteries require recharging on a periodic basis depending on frequency of table usage If table is to be operated on battery power note the following Bar graph description for 120 V tables When table is plugged...

Page 95: ...OTING for possible causes and corrective actions Recharge batteries as follows 1 Connect ac power cord to table base and plug into an appropriate ac receptacle 2 Turn Main Power Switch to ON lights green 3 Allow a minimum of 12 hours for full battery charge 4 Verify green FILLED BATTERY ICON appears on Hand Control and disconnect ac power NOTE Depending on software version if battery voltage drops...

Page 96: ... articulation ALS limits are modified by version 1 47 software upgrade to prevent newer leg section with larger leg section accessory mounts from colliding with the table base or floor This software change now results in greater clearance for older design leg section accessory mounts 4 7 LEVEL CHECK Check the Cmax Surgical Table tabletop LEVEL function as follows 1 Press LEVEL touch pad on Primary...

Page 97: ... Visually check for signs of oil dripping from cylinders 3 Using a finger check floor lock cylinder shaft for hydraulic oil NOTE A slight film of hydraulic oil is expected and is required to lubricate the seals 4 If amount of oil forms a drop replace floor lock cylinder refertoSECTION 7 8 FLOOR LOCK CYLINDER REPLACEMENT 4 10 LEG SECTION CHECKS Check the following items to ensure proper leg section...

Page 98: ...ts DESCRIPTION PART NUMBER RECOMMENDED SPARES Primary Hand Control Assembly 1 Cord Hand Control 542200420 1 Power Cord 093909 354 1 Fuse Main 4 0 Amp 150832 335 1 Fuse Set 342213555 1 Pad Head Section 150832 695 1 Pad Back Seat Section 413724 464 1 Pad Leg Section 413724 465 1 Table 4 3 Recommended Cleaning Products Product Name Product Use Coverage Spray HB Plus Ready to Use One Step Disinfectant...

Page 99: ... LCD Fault Displayed Fault Description and Fault Action explanation of situation and how to correct it IMPORTANT A listing of the SAFETY PRECAUTIONS to be observed when operating and servicing this equipment can be found in SECTION 1 of this manual Do not operate or service the equipment until you have been trained on this information WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs ...

Page 100: ...ore full charge Check operation using Backup Hand Control replace Main Control cable Check operation with Backup Hand Control replace hand connector plate harness 3 No response from Hand Control power cord plugged into facility power Defective Primary Hand Control cable Defective connector plate harness Check operation using Backup Hand Control replace Main Control cable Check operation with Backu...

Page 101: ...c pump power fuse F4 open Replace hydraulic pump power fuse F4 9 Batteries do not charge Table functions on battery power Table functions on facility power Main Power Switch if equipped with backlight glows green when power cord is plugged into appropriate facility power and switch is ON Battery charge power switch Main Power Switch open Line fuses F6 F7 open Close Main Power Switch Replace line f...

Page 102: ... component Replace power supply Isolate Primary Hand Control and check operation with Backup Hand Control Check both hand control cables Replace Primary Hand Control 16 Table moves without operator input Damaged orstuck keypad on hand control Isolate Primary Hand Control and check operation with Backup Hand Control Check both hand control cables Replace Primary Hand Control 17 Primary Hand Control...

Page 103: ... operating Internal leak in foot cylinder or floor lock manifold Replace floor lock cylinder Replace floor lock manifold 23 Table articulation drifts or is spongy Spoolvalvefailureinmain manifold Contaminated hydraulic fluid Trapped air in hydraulic system Hydraulic pump introducing air into system Check hydraulic fluid level Flush hydraulic fluid Bleed air from system Replace main valve manifold ...

Page 104: ...Troubleshooting Guide Cont d Situation Cause Service Instructions Table 5 2 Troubleshooting LCD Message Chart FAULT DISPLAYED FAULT DESCRIPTION FAULT ACTION 1 KEY ONLY Two pushbuttons are pressed at the same time Press one button only DUAL COMMAND Commands are sent from the optional foot pedal and the Hand Control at the same time Hand control has priority REV ORIENT Flex Reflex and Level are disa...

Page 105: ...heck voltage of each battery replace battery CHARGER DEF Battery charger is defective or fuse inside the charger is blown Check fuse F1 change battery charger POWER DEF Transformer too hot or fuse F2 is blown Table still operates on battery power Wait for transformer to cool check fuse F2 inside power supply replace power supply PUMP DEF No hydraulic pump control Change power supply VALVE DEF No v...

Page 106: ...nd Control displays a SENSOR DEF or SENSOR FAIL error message when tablepoweristurnedON CorrectCmaxSurgicalTable Level Calibration as follows 6 3 1 Original Control Board P542200 903 NOTE Sometimes the Table Level Calibration needs repeated a few times for the results to be retained by the control system 1 Plug table into appropriate facility outlet 2 Turn table power switch ON 3 Press any Primary...

Page 107: ...wn as Zero Slide position 13 Press REV ORIENT button to save setting 14 With display showing TILT L MAX tilt tabletop to maximum left tilt position and press REV ORIENT to save setting 15 With display showing TILT R MAX tilt tabletop to maximum right tilt position and press REV ORIENT to save setting 16 DisplayshowsTRENDMAX UseTiltLeft button toreturntableto center DonotuseLEVELbutton 17 Put table...

Page 108: ...aneously press and release LEVEL and REV ORIENT buttons 7 Display shows ADJUST MODE NOTE During table sensor calibration note the following 1 The REV ORIENT LED must be OFF 2 Do not press LEVEL button during procedure or control exits Calibration Mode without storing the values 3 Pressing FLOOR LOCK button during procedure orders the control to skip displayed articulation This is NOT recommended d...

Page 109: ...r level Do not use LEVEL button 38 With display showing LEG D MAX lower leg to maximum down position 39 Press REV ORIENT button to save setting 40 Display shows LEG U MAX Raise leg to maximum up position 41 Press REV ORIENT button to save setting Display shows RESET ALARM 42 Use Leg Down function to return table to near level Do not use LEVEL button 43 With display showing RESET ALARM press REV OR...

Page 110: ... mesh gears 6 Completely translate tabletop to ensure gear mesh 7 Reattach chain and set tension to just under full tension 8 Repeat Step 3 6 5 2 Column Bearing Screws Adjustment Check table for excessive lash in column as follows 1 Remove seat section tabletop per SECTION 7 20 1 SEAT SECTION 2 Remove seat plastic cover as described in SECTION 7 21 LIFT CYLINDER REPLACEMENT Step 7 3 Measure lash b...

Page 111: ... speed as follows see Figure 6 6 NOTE Do NOT adjust 1 Kidney Down screw keep it at full open CCW for maximum down speed The kidney bridge may need to be manually assisted going down 2 Height Up screw keep it at full open 1 Remove six lower screws from table column plastic cap refer to Figure 7 1 and allow table column cover to lower to base cover 2 Engage floor locks 3 Position tabletop to level s...

Page 112: ...ent screw CW results in an audible drop in pitch speed of the pump motor Port T Port P Y11 Kidney Up Y21 Back Up Y31 Leg Up Y41 Height Up Y51 Trend Y61 Tilt Right Y12 Kidney Down Y22 Back Down Y32 Leg Down Y42 Height Down Y52 Rev Trend Y62 Tilt Left Adjustment Screw Tilt Right Speed ...

Page 113: ...NHAZARD Tablemustnotbeusedinthepresenceofflammableanesthetics WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs and adjustments to this equipment must be made only by STERIS or STERIS trained service personnel Maintenance performed by unqualified personnel or installation of unauthorized parts could cause personal injury result in improper equipment performance invalidate the warranty...

Page 114: ...nents to beserviced and areas adjacent to them with a clean lint free cloth Breaking connections If connection is to remain brokenforanylengthoftime bothends ofconnection must be plugged or capped with clean parts If this is impractical at least cover open port with a clean lint free cloth A rubber band can be used to hold cloth in place Removing components When a component is removed place it on ...

Page 115: ...ver and set aside in safe location 5 Remove and save four screws see Figure 7 5 fastening plastic base cover to table frame 6 Remove plastic base cover and set aside in safe location Figure 7 4 Base Cover Foot Side Screws Figure 7 5 Plastic Base Cover Screws 7 4 2 Two Part Base Shroud Stainless Steel 1 Remove Table Column Cover see SECTION 7 3 TABLE COLUMN COVER ASSEMBLY 2 Remove and save screws f...

Page 116: ... aid in loosening RTV between stainless steel base covers and plastic base cover for future procedures spray Dry Lubricant Spray NG 202 P752870 091 along the perimeter 5 Seal between front and rear stainless steel base cover see Figure 7 10 NOTE To aid in loosening RTV between stainless steel base covers for future procedures spray Dry Lubricant Spray NG 202 P752870 091 along the front base shroud...

Page 117: ... interface with column shrouds see Figure 7 14 Figure 7 14 Apply RTV to V Shaped Cut Outs 3 Apply RTV over two base shroud holes where support bracket attaches see Figure 7 15 Figure 7 15 Apply RTV to Shroud Holes 4 Seal area where power supply inlet is exposed through base see Figure 7 6 5 Seal around entire perimeter between upper plastic column covers and column ensuring to fill entire gap as s...

Page 118: ...ully slide power supply away from table frame and gently lift to remove from table taking care not to damage LED display 8 Disconnect four cables from rear of power supply 9 Reverse procedure to install new power supply Figure 7 17 Replace Power Supply 7 8 FLOOR LOCK CYLINDER REPLACEMENT 1 Unlock floor locks ensure table rests on casters 2 Remove Table Column Cover see SECTION 7 3 TABLE COLUMN COV...

Page 119: ...ding foot to floor lock assembly remove foot Ensure not to damage cylinder shaft c Apply Loctite 1 to screw d Attach new foot to assembly and tighten screw 1 Loctite is a registered trademark of Loctite Corporation a Henkel Company 2 For units built after C0406007 017 or have been upgraded with swivel foot a Remove Floor Lock Cylinder see SECTION 7 8 FLOOR LOCK CYLINDER REPLACEMENT b Ensuring not ...

Page 120: ...ssembly 9 Clean manifold area and reassemble in reverse order Replacesealingwashers andtorquetwo way hydraulic screws to 12 N m 106 lbf in NOTE Replace do not reuse hydraulic screws and sealing washers see Figure 7 21 Ensure bolt threads manifold threads and hose connectors are free of rubber seal particles Figure 7 21 Replace Floor Lock Manifold 7 12 HYDRAULIC PUMP REPLACEMENT Replace a faulty hy...

Page 121: ...ion using Auxiliary Backup Hand Control before replacing covers Figure 7 24 Replace Auxiliary Hand Control 7 14 TABLE COLUMN COVER CAP REPLACEMENT Replace the surgical table column cover plastic cap assembly as follows 1 Position tabletop to level slide at zero 2 Raise tabletop to full height 3 Properly support tabletop as in later steps Tilt is disconnected see Step 9 4 Turn Main Power Switch to ...

Page 122: ... height sensor connectors from CPU Board 8 Remove both socket head cap screws fastening height sensor to table base 9 Replace sensor and cable by reversing procedure Figure 7 27 Height Sensor Replacement 7 16 TABLE CONTROL CPU BOARD REPLACEMENT Replace the table control CPU board as follows 1 Raise table to maximum height 2 Turn Main Power Switch to OFF and remove battery fuse refer to supplied Op...

Page 123: ...old threads and hose connectors are free of rubber seal particles 2 Torque new screws to 12 N m 106 lbf in 3 Ensure distance between cylinder shaft and nut is 1 1 8 29 mm see Figure 7 26 4 After reassembly ensure all table functions operate properly 5 Check hydraulic oil level with table completely lowered and tabletop level Level should be 2 9 16 65 mm Figure 7 29 Tilt Cylinder Replacement 7 18 T...

Page 124: ...level slide to center position 4 Remove leg section 5 Raise tabletop to full height 6 Lower back section to maximum down position 7 Position tabletop to maximum Reverse Trendelenburg 8 Tilt to maximum left tilt 9 Secure height with 1 x 2 block approximately 16 long placed under column and properly support tabletop see Figure 7 31 for when hydraulic block is disconnected and tabletop is free to mov...

Page 125: ...needed 7 20 REMOVE TABLETOP SECTIONS Remove the Tabletop Sections as follows NOTE Minor adjustments to accessory receptacle positions may be made by loosening tabletop screws inserting the accessory and then torque the screws to 6 N m 53 1 lbf in 7 20 1 Seat Section Remove Tabletop Seat Section as follows 1 Remove and save six slotted pan head screws fastening tabletop to frame see Figure 7 33 2 R...

Page 126: ... SEAT SECTION b Remove four top and four side screws from head side seat cover see Figure 7 37 c Slide plastic cover to remove from table Figure 7 37 Remove Seat Plastic Cover 8 Remove cylinder mounting plate by removing top cylinder bolt and four side screws see Figure 7 38 Figure 7 38 Remove Cylinder Mounting Plate 9 Disconnect hydrauliclinesand carefully removelift cylinderfromtablebase Ensuren...

Page 127: ...ghtly lubricate shafts after reassembly 4 Slide kidney bridge limit switch back all the way see illustration Adjust bracket until sensor switch opens audible click Tighten screws 5 After reassembly move kidney section up and down several times to ensure proper operation of kidney bridgeandlimitswitchandnohydraulicoilleakage 6 Verify kidney assembly status on the hand control Figure 7 40 Kidney Cyl...

Page 128: ...ver to lower to base cover 6 Remove cursor from left leg cylinder rod see Figure 7 43 Figure 7 43 Leg Sensor Replacement 7 Remove wire protection cover 8 Disconnect sensor from main CPU board P73 connector 9 Remove and replace sensor 10 Reassemble in reverse order Verify cursor full movement is centered as much as possible on sensing strip does not approach edges too closely 7 25 LEG SUPPORT SWITC...

Page 129: ...section accessory rail assembly by removing and saving three screws and spacers 7 Remove top cover 8 Remove wire protection cover 9 Disconnect switch from main CPU board P77 connector 10 Remove both screws fastening switch to frame and replace switch see Figure 7 47 11 Reassemble in reverse order Adjust as needed for proper operation 12 Verify switch status on hand control Figure 7 47 Kidney Switc...

Page 130: ...TION 7 20 1 SEAT SECTION 4 Remove seat plastic cover as follows a Remove four top and four side screws from both head side and foot side seat cover see Figure 7 37 b Slide plastic covers to remove from table 5 While holding cable disconnect cable from left end of seat section Slowly allow cable to retract 6 Loosen both mounting screws see Figure 7 50 7 Remove slide sensor and disconnect from CPU m...

Page 131: ...crews from both head side and foot side seat cover see Figure 7 37 b Slide plastic covers to remove from table 5 Remove chain plastic cover 6 Remove cover bracket above motor see Figure 7 53 Figure 7 53 Remove Motor Cover Bracket 7 Disconnect motor 8 Remove all three motor support screws 9 Loosen chain tension screw and remove chain from motor gear see Figure 7 54 Figure 7 54 Chain Tension Screw 1...

Page 132: ...OTE When reassembling the back hydraulic cylinder note the following 1 Replace do not reuse hydraulic screws and sealing washers see Figure 7 58 Ensure bolt threads manifold threads and hose connectors are free of rubber seal particles 2 Torque new screws to 12 N m 106 lbf in 3 After reassembly move back section up and down several times to ensure proper operation and no hydraulic oil leakage 4 Le...

Page 133: ...eps 3 through 6 six more times 12 Let table sit idle for 20 minutes to allow all entrained air in oil to rise 13 RepeatStep6tenmoretimestoensureairremoval and inspect for leaks 14 Disconnect one at a time hydraulic lines to floor locks and purge each line Remove as much oil as possible from foot cylinder and refill manually before reconnecting hydraulic line 15 Level tabletop and raise table to ha...

Page 134: ...n screws at this time Important The bearing cartridges have a marker slight raised flat along the length of the steel bearing cartridge yoke indicating which side of the cartridge must be oriented toward the positioning setscrews when inserted into the bearing rail support 13 Retighten eight two for each of four cartridges setscrews 14 Tighten sixteen four in each of four cartridges mounting screw...

Page 135: ...C Document Manufacturing changes manual errors and clarifications A Stamped to show Live Document Date 4 2 Table 4 1 Preventive Maintenance Schedule for the Cmax Surgical Tables P Inappropriate step shown in PM Schedule C Typographical error carried over during edit A Delete step Front Cover Front Cover P Stamp 05 18 2011 LIVE DOCUMENT C Document Manufacturing changes manual errors and clarificati...

Page 136: ...and Control Obsolescence 3 22 2011 11004 MMU 03 01 2011 Backup Hand Control Obsolescence 7 20 2011 11014 MMU 7 19 2011 Trendelenburg and Tilt Sensor Replacement REMOVED replace with 11026 MMU 7 20 2011 11015 MMU 7 19 2011 Universal Hand Control 9 2 2011 11021 MMU 9 1 2011 Second Spacer Added to Table Caster 11 23 2011 11026 MMU 11 23 2011 Trendelenburg and Tilt Sensor Replacement ...

Page 137: ...ete and Hand Control P150832 632 is the available replacement This improvement does not affect safety and efficacy nor does it affect the intended use of the device This has been deemed not to be a significant modification to the device Service Management maintains permanent records of this service improvement SITUATION The Cmax surgical table primary Hand Control will no longer be available The r...

Page 138: ...shown for selected alarms f Sensor display mode available to view sensor raw data g Sensor display mode activated de activated by pressing and holding both slide buttons Slide Head and Slide Foot a sensor raw data value that does not change or that contains dashes indicates sensor or wiring is defective h Hand Control cable is permanently attached to Hand Control 3 Order notes for the replacement ...

Page 139: ...ntrol is available for replacement This improvement does not affect safety and efficacy nor does it affect the intended use of the device This has been deemed not to be a significant modification to the device Service Management maintains permanent records of this service improvement SITUATION The Cmax surgical table backup Hand Control will no longer be available The replacement part is the curre...

Page 140: ...n added to the P158832 632 to allow operability with the Cmax 4085 5085 non SRT surgical tables This document describes its functionality Overview The purpose of this document is to provide a description of the functionality of the Universal Hand Control The term Universal refers to the range of surgical tables that consists of the Cmax 4085 and 5085 non transport tables The 5085 SRT transport tab...

Page 141: ...ontrol Figure 1 is not intended for use with the STERIS 5085 SRT or any other surgical table that is not specifically identified in this document The Universal Hand Control provides a simple user interface to manipulate all Surgical Table articulations see Table 4 The Universal Hand Control can be configured to operate in Compatibility Modes for either the Cmax 4085 Surgical Tables or the 5085 Gen...

Page 142: ...Page 3 of 14 ...

Page 143: ...loor locks are engaged Orange FLOOR LOCK STATUS Floor locks are not engaged Orange MAINTENANCE Surgical table has detected a condition requiring Service Blue Yellow symbol with Orange text AUTO LIMIT SENSOR ALS ALS sensors activating to prevent table collision with obstacle Blue KIDNEY BRIDGE Bridge is extended Blue HEAD FOOT Slide is positioned toward patient s head Blue HEAD FOOT Slide is positi...

Page 144: ...Page 5 of 14 Blue POINTER Indicates button user needs to push when selecting compatibility mode ...

Page 145: ...ith version 2 table control chassis or to a 5085 Surgical Table Figure 3 Hand Control Software and Table Software Displayed 4 Figure 4 shows display appearance when Universal Hand Control is connected to Cmax 4085 Surgical Table equipped with version 1 table control chassis running table control software version 1 48 Figure 4 Surgical Table Running Software Version 1 48 5 Figure 5 shows display ap...

Page 146: ...ed while Universal Hand Control is configured for a Cmax 4085 Surgical Table Figure 6 Configure Universal Hand Control 1 Pressing SLIDE FOOT NO keeps original compatibility mode of Universal Hand Control and begins table operation Subsequent behavior depends upon which table is actually connected to Hand Control 2 After user selects compatibility mode for Universal Hand Control by pressing SLIDE H...

Page 147: ...MODE for 5085 Section and Figure 10 Power table off by pressing STOP button Power table on by pressing any key except STOP and select 5085 Mode when prompted 5085 Cmax 4085 With Version 2 Table Control Chassis Universal Hand Control and Surgical Table function correctly Refer to Operator s Manual symbol appears in lower right corner of display When table is powered on again user is prompted to sel...

Page 148: ...Page 9 of 14 ...

Page 149: ...Page 10 of 14 ...

Page 150: ... Table 4 using the Universal Hand Control configured for the 5085 General Surgical Table The Universal Hand Control does not incorporate the menu driven interface that is supplied on the Advanced Hand Control The Universal Hand Control cancels the Beach Chair Mode when it detects that the 5085 General Surgical Table is in Beach Chair Mode The message EXITING BEACH CHAIR appears on the display when...

Page 151: ... reverse orientation and cannot be placed into normal orientation mode 3 The ALS functionality for the leg section is inoperative to accommodate a beach chair or shoulder accessory If the leg section is attached it can collide with obstacles 4 Functionality of the 5085 General Surgical Table is allowed under this condition so that the user can articulate the table to facilitate handling the patien...

Page 152: ...Page 13 of 14 Feature Matrix Table 4 shows the functionality available for each compatible Surgical Table ...

Page 153: ...dard pre v1 22 hand control for Cmax 4085 1 01 1 20 1 21 1 22 Cmax 4085 150832 769 upgrade controls 2 04 2 05 542200 904 150832 500 both legacy hand controls 1 10 Cmax 4085 150832 769 upgrade controls 2 04 2 05 150832 632 universal v1 22 or standard pre v1 22 hand control for Cmax 4085 1 01 1 20 1 21 1 22 5085 413724 263 controls in 5085 mode 2 13 150832 632 universal hand control 1 22 5085 and 50...

Page 154: ... caster with this second washer could cause issues with the floor lock operation ACTION When installing a new caster P150832 207 remove the second washer from the caster before installing ONLY if a Mayo stand will not be used with the surgical table By looking at the caster that is being replaced and the remaining casters on the table you can visually check for a second washer This will indicate i...

Page 155: ...Page 2 of 2 Figure 1 Second Spacer ...

Page 156: ...master control board 542200 903 is currently installed in the table then the new Master Control board P150832 769 will need to be installed in tandem with the new sensor The new sensor will NOT work with the older revision of the Master Control board ACTION Service Kit P764334 451 needs to be ordered to complete the installation of the new dual axis sensor Please see instructions below to install ...

Page 157: ... Control Board P150832 769 Follow Cmax Service Diagnostics and Application Download Instructions P N P764333 920 also found on the Equipment Software Downloads Page to update the software Trend Tilt Sensor Replacement 1 Remove existing sensors a Both the Trend and the Tilt sensors will need to be removed The new sensor is a dual axis sensor and functions as both the Trend Tilt sensor b Follow the ...

Page 158: ... 8 c Disconnect Slide Sensor cable from Slide Rail Mount d Disconnect Energy Chain from bracket e Remove bracket holding Trend and Slide Sensors Keep 2 mounting screws as they will be needed with the new bracket ...

Page 159: ...cket g Remove Slide Sensor from the bracket Keep 2 screws for mounting on the new bracket h At this point the mounting bracket should be empty i Remove the Tilt Sensor from its mounts Leave it to the side and it will be completely removed later ...

Page 160: ...or a Using the new mounting bracket from the kit P764334 451 mount the new sensor Use the sensor cover P150832 918 and the 2 M6 x 10 screws P600990 068 to accomplish this b Mount Slide Sensor to the new bracket using the same screws from step 1g ...

Page 161: ...of 8 c Mount energy chain bracket P150832 851 to the new bracket using 2 M4 x 10 stainless steel screws P600990 077 provided in the kit d Mount bracket with sensors on column frame using 2 screws from step 1e ...

Page 162: ...Page 7 of 8 e Reconnect the energy chain to the mounting bracket f Reconnect Slide Sensor Cable to slide rail mount ...

Page 163: ...g harnesses and completely remove both the Trend and Tilt Sensors from the table e Route new dual axis sensor cable through table using same routing as the previous sensors f Connect P70 and P72 connectors on the Master Control Board g Apload version 2 07 of the software to the Master Control Board using Apload Procedure P764333 920 4 Reassembly and Calibration a Reinstall seat plastic cover b Rei...

Page 164: ......

Page 165: ...on for specific information regarding the part see Example 1 4 The abbreviation A R means As Required or Amount Required 5 The abbreviation SS means Stainless Steel SPECIAL INSTRUCTIONS Table 1 provides part numbers and figure references for the most commonly replaced items on a Cmax Surgical Table and Table 2 does the same for the hydraulics assembly These tables are for quick reference only For ...

Page 166: ...LY Cover Membrane Replacement 1 1 2 P 042631 045 SCREW Socket Button Head 1 4 20 4 4 3 P 076230 091 WASHER Lock 1 4 External Tooth 4 4 4 P 146667 087 COVER 1 X 1 P 129382 215 SCREW Hex Head 1 4 20 x 1 2 1 P 129382 219 WASHER 1 4 1 5 P 143356 211 REFLECTOR 1 1 No indention part of top assembly One indention first subassembly part of assembly under which it is identified with an X in the column One ...

Page 167: ...Assembly 1 of 2 24 Figure 4 Cmax Table Base Assembly 2 of 2 25 Figure 5 Cmax Surgical Table Hydraulics 1 of 4 Before S N 0401209043 30 Figure 5 Cmax Surgical Table Hydraulics 2 of 4 Before S N 0401209043 31 Figure 5 Cmax Surgical Table Hydraulics 3 of 4 After S N 0401209043 32 Figure 5 Cmax Surgical Table Hydraulics 4 of 4 After S N 0401209043 33 Figure 6 Cmax Electrical Cables 38 Figure 7 New Sty...

Page 168: ... oz Tube R005300 568 R005300 568 Figure 1 Pack Hook Fastener 5 Ft P764329 992 P764329 992 Figure 2 Pack Hydraulic Oil P764322 636 P764322 636 Figure 4 GE RTV 106 Red Adhesive R005300 162 R005300 162 A R Metal Degreaser R005300 241 R005300 241 A R Loctite Sealant 222 31 Single Pouch 1 P150830 849 P150830 849 A R Loctite 271 21 Adhesive R005300 548 R005300 548 A R Thread Locker 242 3494 Single Pouch...

Page 169: ...inder Sub Assembly 342225 555 Figure 4 and 5 Height Cylinder Assembly With Hoses P755718 042 Leg Cylinder Sub Assembly 342261 555 Figure 3 and 5 Leg Right Cylinder Assembly With Hoses P755718 045 Leg Left Cylinder Assembly With Hoses P755718 046 Kidney Cylinder Sub Assembly 342251 555 Figure 3 and 5 Kidney Right Cylinder Assembly With Hoses P755718 043 Kidney Left Cylinder Assembly With Hoses P755...

Page 170: ...ontrol Drawer 542200 327 Size 8 1 2 x 1 3 4 Label Label Pedal Pump Plastic Auxilury Hand Control Compartment P150832 633 Size 8 1 2 x 1 3 4 Label Label Service P764330 009 For Service Call 1 800 333 8828 Label Label WEEE P150830 729 Waste Electrical and Electric Equipment Label Label Fuse Cover 413724 348 Inlet Main Connection 110 240 Label Label Natural Ground P129360 483 Label Label Pinch Point ...

Page 171: ...3 x 5 EA 6 601321080 NUT M10 SS EA 7 O Ring 627207 219 O Ring EA 2 639401 912 Retaining External Ring M20 EA 2 639409 301 Retaining External Ring M10 EA 4 639850 008 Retaining Ring 7mm EA 1 Pin 603000 416 Dowel Pin M4 x 16 EA 2 603000 512 Dowel Pin M5 x 12 EA 7 603000 516 Dowel Pin M5 x 16 EA 2 P 043224 061 Roll Pin 3 32 x 3 8 L EA 6 P 090348 061 Roll Pin EA 4 P 150832 070 Dowel Pin 5mm OD x 40 mm...

Page 172: ... Screw Socket Head Cap LH M4 x 8 SS EA 2 P 150832 255 Socket Head Cap Screw M4 x 20 SS EA 16 600560 505 Setscrew M5 x 5 EA 18 600610 408 Screw SSSCN M4 x 8 EA 1 600610 505 Screw SSC M5 x 5 EA 12 600610 510 Screw SSSCN M5 x 10 EA 2 600620 505 Screw SSSCN M5 x 5 SS EA 6 600990 029 Button Head Cap Screw M4 x 12 EA 5 600990 031 Button Head Cap Screw M6 x 16 SS EA 4 600990 068 Button Head Cap Screw M6 ...

Page 173: ...ring EA 1 542200 148 Left Spring EA 1 632500 055 Compression Spring 8 x 16 mm EA 3 Washer 602101 042 Flat Washer M4 SS EA 5 602181 652 Fender Washer M5 SS EA 10 602181 862 Fender Washer M6 SS EA 5 602183 212 Lockwasher M12 SS EA 5 602311 682 Flat Washer M8 4 Pack EA 8 602321 262 Flat Washer M6 SS EA 4 602321 682 Flat Washer M8 SS EA 6 602601 016 Lockwasher M10 SS EA 7 631600 011 Nylon Retaining Wa...

Page 174: ... 10 9 15 25 22 4 4 3 4 8 5 4 26 27 28 4 10 7 15 4 17 4 5 1 23 24 2 4 8 7 8 16 16 18 20 21 16 10 11 10 12 4 10 14 18 18 16 19 A View at A Patient Head Patient Left Patient Right Patient Foot 30 16 31 31 NOTE Not all labels are shown See Quick Reference List for part numbers 35 35 ...

Page 175: ...els 1 542200 400 SET Column Cover 1 P 150832 518 SET Column Cover 1 11 ASSEMBLY Column Cover Upper 1 1 12 ASSEMBLY Column Cover Intermediary Upper 1 1 13 ASSEMBLY Column Cover Intermediary Lower 1 1 14 ASSEMBLY Column Cover Lower 1 1 15 V 342222 555 PACK Column Plastic Cover 1 542200 266 ASSEMBLY Column Plastic Cover 1 16 600990 079 SCREW Button Head Cap M5 x 10 SS 8 12 10 17 542200 052 COVER Sadd...

Page 176: ...50832 525 SPACER Base Cover 2 33 R 007200 964 TAPE Foam 1 4 x 3 4 Not Shown A R 34 R 007200 965 TAPE Foam 1 2 x 3 4 Not Shown A R 35 P 150832 479 COLUMN SURROUNDS Not Shown 1 1 The hinges and knob have been removed from Items 20 and 21 translation covers The non hinged cover is retrofit able to all tables and uses four M5x10 SS screws Part Number 600990079 in place of the knob S N cut in C42420710...

Page 177: ...12 764333 269 Figure 2 Cmax Surgical Tabletop 1 of 3 27 26 35 37 20 20 25 18 19 23 37 38 21 35 37 24 39 41 37 40 41 36 Patient Left 22 ...

Page 178: ...l Tabletop 2 of 3 32 29 33 37 35 35 28 35 33 34 37 32 33 37 37 34 33 32 33 37 32 33 37 37 34 33 33 34 37 37 33 34 37 37 34 33 32 33 37 30 33 34 37 32 33 37 33 34 37 37 33 32 Seat Section Leg Section Back Section Headrest Section 32 33 31 ...

Page 179: ...2 Cmax Surgical Tabletop 3 of 3 6 7 9 1 2 4 3 13 15 11 14 10 14 12 17 10 14 11 14 10 14 12 16 Patient Head Typical of Rail Assemblies 46 45 39 46 40 Patient Foot 42 44 43 18 19 Back Section Members Not Covers 8 See Figure 7 ...

Page 180: ...ht 1 10 600411 035 SCREW Fillester Head Cap M10 x 35 SS 12 12 11 600411 030 SCREW Flat Head Cap M10 x 30 4 4 4 12 600411 016 SCREW Flat Head Cap M10 x 16 2 4 P 150832 389 SCREW Flat Head Cap M8 x 60 2 13 600410 835 SCREW Fillester Head Cap M8 x 35 SS 2 2 2 14 542200 100 SPACER 14 14 14 15 542200 280 SPACER 2 2 2 16 542200 317 STANDOFF 2 2 2 17 542200 324 STANDOFF 2 2 P 150832 388 SPACER 2 18 54220...

Page 181: ...Slotted Pan Head M6 x 20 mm 36 38 542200 279 COLLAR Head Section 2 2 2 39 P 755717 727 PACK Leg End Right Covers With Screws 1 1 1 40 P 755717 728 PACK Leg End Left Covers With Screws 1 1 1 41 542200 344 LABEL Leg Position 2 2 1 42 P 043224 061 PIN Roll 3 32 x 3 8 8 8 43 P 051112 061 CAM Rail 8 8 44 P 009645 061 PIN Drive 8 8 45 COVER Translation See Figure 1 46 KNOBS Locking See Figure 3 X Ray to...

Page 182: ... Section Assembly 1 of 3 Detail D 48 47 20 19 15 17 16 18 15 14 11 9 47 48 49 1 4 6 1 3 7 34 8 2 5 Patient Right Patient Left 25 See Detail F Detail F See Detail D See Detail E See Detail A B and C Detail E 21 22 30 35 61 Detail A Detail B Detail C 11 12 13 ...

Page 183: ...3 269 Figure 3 Cmax Surgical Tabletop Slide and Section Assembly 2 of 3 Slide Motor 56 51 53 52 54 Patient Left 10 28 36 36 50 30 31 30 46 32 33 50 30 Patient Right 35 61 30 57 8 60 61 8 59 61 37 30 58 55 65 45 ...

Page 184: ...269 Figure 3 Cmax Surgical Tabletop Slide and Section Assembly 3 of 3 43 39 38 40 41 42 41 Patient Left 44 26 23 24 27 66 62 Right Section Head Rest Member Shown For Clarity 42 66 67 62 67 67 66 24 22 21 23 64 63 ...

Page 185: ... 755718 046 SUBASSEMBLY Leg Cylinder With Hoses Left Leg 1 CYLINDER 1 1 1 SCREW Hydraulic Single Way 2 2 2 WASHER Sealing 4 4 4 10 688200 019 SENSOR Trendelenburg Tilt 2 2 2 2 11 V 342252 555 PACK Switch Kidney 1 P 764333 536 PACK Switch Kidney Domestic 1 1 1 12 542200 220 SWITCH 1 1 1 1 13 600020 210 SCREW TC M2 x 10 2 2 1 1 14 342251 555 SUBASSEMBLY Kidney Cylinder 2 2 2 CYLINDER Kidney 1 1 1 SC...

Page 186: ...29 600990 031 SCREW Button Head M6 x 16 SS Not Shown 8 8 8 8 30 600530 510 SCREW Socket Head Cap M5 x 10 6 6 6 6 31 V 342263 555 SENSOR Leg Section 1 32 542200 025 SENSOR 1 1 1 1 33 600410 410 SCREW M4 x 10 1 1 1 34 542200 085 PLATE Switch 1 1 1 1 35 542200 196 SENSOR Sliding 1 1 1 1 36 600410 306 SCREW Fillester Head Cap M3 x 6 SS 4 4 4 4 37 542200 193 CARRIER Translation Wire 2 2 2 2 HEAD AND LE...

Page 187: ...tage Diode 1 1 1 57 542200 173 BRACKET Left Seat Cover Support 1 1 1 1 58 542200 174 BRACKET Right Seat Cover Support 1 1 1 1 59 P 150832 118 GRIP Cable Right 1 1 1 1 60 542200 082 GRIP Cable Left 1 1 1 1 61 600990 077 SCREW Button Head M4 x 10 3 3 3 3 62 600990 023 SCREW Button Head Cap M6 x 20 SS 8 8 8 8 63 649000 033 KNOB 4 4 64 542200 359 SCREW M8 x 20 4 4 65 542200 195 LINEAR BEARING With Rai...

Page 188: ...27 62 14 59 24 64 61 11 9 10 17 18 12 15 14 13 25 22 23 24 7 31 37 29 27 33 32 20 27 19 28 35 32 48 53 52 50 51 49 41 38 31 38 40 14 47 30 23 24 39 72 28 26 6 8 22 36 46 42 43 44 85 85 86 51 46 45 14 46 48 86 51 47 53 87 45 Compartment Drawer AUXILIARY HAND CONTROL 88 89 ...

Page 189: ...25 764333 269 Figure 4 Cmax Table Base Assembly 2 of 2 21 60 57 58 59 56 24 77 4 63 14 59 68 67 5 3 70 2 55 1 72 77 82 76 78 74 73 72 81 75 79 ...

Page 190: ...V A R A R A R A R A R A R 12 P 764332 972 MODULE Power Entry AC Receptacle and Switch 1 1 1 1 1 1 P 764333 768 DRAWER Fuse 1 1 1 1 1 1 13 600530 616 SCREW Socket Head Cap M6 x 16 mm SS 2 2 2 2 2 2 14 602181 862 WASHER Fender M6 5 5 5 5 5 7 15 P 129360 371 PLUG International Ground 1 1 1 1 1 1 16 542200 331 PLATE Fuse Cover 1 1 1 1 1 1 17 P 150832 233 LABEL Fuse Cover Plate 1 1 1 1 1 1 18 600410 41...

Page 191: ...edal Weld 1 1 1 1 1 1 38 602321 682 WASHER Flat M8 2 2 2 2 2 2 39 602980 007 WASHER Spring 1 1 1 1 1 1 40 600530 835 SCREW Socket Head Cap M8 x 35 mm SS 1 1 1 1 1 1 41 601800 010 LOCKNUT Nylon Insert M8 x 1 25 SS 1 1 1 1 1 1 42 542200 373 LABEL Fuse 1 1 1 1 1 1 43 542200 327 LABEL Pedal 1 1 1 1 1 1 44 SUPPORT Auxiliary Hand Control Drawer 1 1 1 1 1 45 P 150830 771 CLAMP Nylon Cable 1 1 1 1 1 1 46 ...

Page 192: ...CK Tilt Bellow Parts 1 1 1 1 1 1 68 342225 555 SUBASSEMBLY Up Down Cylinder 1 1 1 P 755718 042 CYLINDER Assembly With Hoses Height 1 1 1 69 P 150832 769 CONTROL Master Table Control Board 1 1 1 1 1 1 70 764324 271 CABLE Main Power Cord 1 1 1 1 1 1 P 150830 129 PACK International Power Cord A R A R A R A R A R A R 71 342213 555 SET Fuse Not Shown 1 1 1 1 1 1 FUSE Main 6 3A T 4 4 4 4 4 4 FUSE Batter...

Page 193: ... International units and units manufactured before this date can be enhanced to the configuration shown using P764332 718 1 PACK per table Item 32 The floor lock cylinder for Domestic tables manufactured before C0406007 017 needs to be enhanced to the new style The cylinder that was used on units before this date and all international units is M N LF161 207 002 this can be found on the cylinder da...

Page 194: ...30 764333 269 Figure 5 Cmax Surgical Table Hydraulics 1 of 4 Before S N 0401209043 61 61 1 1 0 0 34 36 21 7 8 17 1 18 4 9 5 6 10 2 38 3 3 4 35 37 47 19 10 2 Valve Floor Lock Block NLA See Parts List ...

Page 195: ...64333 269 Figure 5 Cmax Surgical Table Hydraulics 2 of 4 Before S N 0401209043 20 9 33 14 29 14 18 13 2 1 46 16 17 26 30 11 10 13 27 28 25 22 23 24 31 Y11 Y12 Y22 Y32 Y42 Y52 Y62 Y61 Y51 Y41 Y31 Y21 Y14 32 ...

Page 196: ...32 764333 269 Figure 5 Cmax Surgical Table Hydraulics 3 of 4 After S N 0401209043 4 1 2 3 19 21 8 7 52 46 47 50 51 37 35 9 10 6 5 See 4 of 4 ...

Page 197: ...33 764333 269 Figure 5 Cmax Surgical Table Hydraulics 4 of 4 After S N 0401209043 19 32 51 50 52 55 56 49 48 54 53 9 10 54 53 49 48 55 56 52 50 51 50 Y11 Y12 Y22 Y32 Y42 Y52 Y62 Y61 Y51 Y41 Y31 Y21 45 ...

Page 198: ...linder Floor Lock Right Rear Floor Lock Block 1 1 1 9 P 764333 245 HOSE Cmax FLOOR Lock Hydraulic 1270 mm Floor Lock Block Main Valve Block 1 1 1 10 P 764333 246 HOSE Cmax Floor Lock Hydraulic 1270 mm Floor Lock Block Main Valve Block 1 1 1 11 P 764333 247 HOSE Cmax Height Hydraulic 1040 mm Cylinder Height B Main Valve Block Y42 1 1 12 P 764333 266 HOSE Set for Base Not Shown N A N A 1 1 13 P 7643...

Page 199: ...1 1 31 P 764333 263 HOSE Cmax Kidney Hydraulic 1450 mm Cylinder Kidney Right B Main Valve Block Y12 1 1 32 342228 555 ASSEMBLY Main Valve Block N A N A 1 1 1 33 P 764333 264 HOSE Cmax Height Hydraulic 780 mm Cylinder Height A Main Valve Block Y41 1 1 34 342223 555 SUBASSEMBLY Trendelenburg Cylinder N A N A 1 1 35 342227 555 PACK Trendelenburg Bellows N A N A 1 1 1 36 342224 555 SUBASSEMBLY Tilt Cy...

Page 200: ... A WASHER Small Sealing N A N A 46 P 755717 725 PUMP Cmax Hydraulics Foot N A N A 1 1 1 47 342211 555 ASSEMBLY Hydraulic Pump N A N A 1 1 1 48 P 755718 047 CYLINDER Assembly w Hoses Back RT N A Main Valve Block Y21 1 49 P 755718 048 CYLINDER Assembly w Hoses Back LT N A Main Valve Block Y22 1 50 P 755718 040 CYLINDER Assembly w Hoses Trendelenburg N A Main Valve Block Y51 1 51 P 755718 041 CYLINDE...

Page 201: ...rLock Valve Box Assembly P N 342217 555 Power Supply Battery Charger 120V P N 542200 902 220V P N 542201 902 Power Entry Module P N 764332 972 Leg Limit Switch PACK Kidney Limit Switch PACK Battery P N 134469 361 Back Sensor PACK Leg Sensor PACK TiltSensorP N 688200 019 Trend SensorP N 688200 019 Pump P N 342211 555 Battery P N 134469 361 Off Baragraph 26 Slide Sensor P60 27 Height Sensor ...

Page 202: ...MBLY Tilt Sensor Includes Sensor P71 Tilt Sensor 1 11 542200 238 CABLE ASSEMBLY Trendelenburg Sensor Includes Sensor P72 Trend Sensor 1 12 542200 025 SENSOR ASSEMBLY Leg Section Includes Cable P73 Leg Sensor 1 13 542200 090 SENSOR ASSEMBLY Back Section Includes Cable P74 Back Sensor 1 14 542200 194 CABLE ASSEMBLY Height Sensor Includes Sensor P75 Height Sensor 1 15 542200 196 CABLE ASSEMBLY Slide ...

Page 203: ...1 Floor Lock Valve Box 1 NOTES Item 23 is not included with Item 19 Item 24 is not included with sliding motor assembly Item 26 is not included in Pump 342211 555 Item 19 is only used with the new fuse battery charger cable This can be identified by the plug style fuse holder as opposed to solder style holder Item 27 is only used on current Master Control Assembly P150832 769 for previous design V...

Page 204: ...42 764333 269 Figure 7 New Style Cmax Headrest Assembly 1 16 2 3 4 5 6 7 8 9 10 11 12 13 14 15 25 14 17 18 11 19 36 20 21 22 23 24 26 27 28 29 30 34 29 33 31 37 29 31 32 4 ...

Page 205: ...ression 1 21 P 083755 001 SCREW Shoulder 5 16 18 x 3 4 1 22 P 081222 001 SCREW 8 32 x 7 8 Socket Head Cap SS 2 23 P 150832 223 SCREW Pan Head M6 x 20 mm 4 24 P 150473 302 WASHER Flat 8 4 25 R 005300 557 LOCTITE 495 Adhesive 1 oz 1 A R 26 P 150830 110 SETSCREW 8 32 x 15 64 1 27 P 010456 091 WASHER 4 28 P 129360 256 WASHER Thrust 1 29 P 036565 061 ROLL PIN 1 8 Dia x 1 3 30 P 031276 061 SETSCREW 10 3...

Page 206: ...44 764333 269 Figure 8 Cmax Surgical Table Leg Section Assembly 19 22 4 9 8 2 6 5 3 15 14 7 1 25 24 16 20 17 30 29 18 19 23 11 23 21 13 12 10 Patient Right ...

Page 207: ...Cap M4 x 25 SS 2 15 602321 682 WASHER Flat M8 2 16 P 755718 170 ASSEMBLY Leg Section Top 1 17 P 755717 987 BLOCK Right Support 1 18 P 755717 986 BLOCK Left Support 1 19 542200 100 SPACER Rail 6 20 P 755717 646 ASSEMBLY Right Side Leg Section Rail 1 21 P 755717 645 ASSEMBLY Left Side Leg Section Rail 1 22 600411 030 SCREW Flat Head M10 x 30 SS 2 23 600411 035 SCREW Flat Head M10 x 35 SS 4 24 P 7643...

Page 208: ...orrect C Typo A 413724 464 Back Seat Section Pad 16 2 Cmax Surgical Tabletop P P150832 465 Leg Section Pad is incorrect C Typo A 413724 465 Front Cover Front Cover P Stamp 11 08 2010 LIVE DOCUMENT C Document Manufacturing changes manual errors and clarifications A Stamped to show Live Document Date 29 4 Cmax Table Base Assembly P The serial number has an extra digit C Error A Drop the 2nd digit in...

Page 209: ...ON OFF switch is green the replacement module is P764332 972 If the ON OFF switch is black unlighted or red the replacement module is P150832 748 Fuse drawer is not included is the same P764333 768 Front Cover Front Cover P Stamp 02 10 2011 LIVE DOCUMENT C Document Manufacturing changes manual errors and clarifications A Stamped to show Live Document Date 27 4 Cmax Table Base Assembly P Item 39 th...

Page 210: ...k Reference Parts Miscellaneous Parts P 542200 420 is no longer available R Part number for the Cmax Hand Control Cable is V542501 208 9 1 Cmax Surgical Table Shroud and Support Assembly P Item 24 P N 542200 420 Cable Cmax Hand Control is no longer available R Part Number for item 24 is V542501 208 Cable Cmax Hand Control 39 6 Cmax Electrical Cables P Item 2 P N 542200 420 Cable Cord Hand Control ...

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Page 218: ...the part A The 542200 902 will be replaced by P764334 146 KIT REPLACEMENT CONTROL FILTER The 542201 902 will be replaced by P764334 145 KIT FILTER HARNESS and one of the following the customer will select by voltage 413724 598 POWER SUPPLY CHARGER 100V 413724 599 POWER SUPPLY CHARGER 220V 413724 635 POWER SUPPLY CHARGER 230 240V Drawing 5 536 4 Power Supply Schematic for 542200 902 Technical Tip A...

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