StepperOnline DM542T User Manual Download Page 9

DM542T(V4.0) Digital Stepper Drive User Manual

7

7.2.2 Idle Current Configuration

SW4 is used to set motor idle current percentage. At OFF position it means the standstill current is set to be 50% of
the selected output current. At ON position it means standstill current is set to be 90%.

The current automatically reduced to 50% of the selected dynamic current 0.4 second after the last pulse.

7.3 Automatic Motor Matching & Self Configuration

When powered on a DM542T(V4.0) will automatically configure itself with the best settings to match the driven
stepper motor for optimal performance. No action is needed.

8. Wiring Notes

In order to improve anti-interference performance of the drive, it is recommended to use twisted pair shield
cable.

To prevent noise incurred in PUL/DIR signal, pulse/direction signal wires and motor wires should not be tied up
together. It is better to separate them by at least 10 cm, otherwise the disturbing signals generated by motor will
easily disturb pulse direction signals, causing motor position error, system instability and other failures.

If only one power supply serves multiple DM542T(V4.0) drives, separately connecting the drives to the power
supply is recommended instead of daisy-chaining.

It is prohibited to pull and plug connector P2 while the drive is powered ON, because there is high current
flowing through motor coils (even when motor is at standstill). Pulling or plugging connector P2 with power on
will cause extremely high back-EMF voltage surge, which may damage the drive.

9. Typical Connection

A complete stepping system should include stepping motor, stepping drive, power supply and controller (pulse
generator). A typical connection is shown as below.

Figure 14: Typical connection

Summary of Contents for DM542T

Page 1: ...ual DM542T V4 0 2 Phase Digital Stepper Drive Revision 4 0 Record of Revisions Revision Date Description of Release 1 0 Dec 2016 Initial Release 4 0 Oct 2020 Add 5V 24V logical voltage selector alarm...

Page 2: ...l Signal and Output Signal 4 4 1 Control Signal Connection 4 4 2 Fault Output Connection 4 5 Motor Connection 4 6 Power Supply Selection 5 6 1Power Supply Sharing 5 6 2 Selecting Supply Voltage 5 7 DI...

Page 3: ...hen powered on Optically isolated inputs with 5V or 24V Fault output Over voltage and over current protections 2 Specifications 2 1 Electrical Specifications Parameters DM542T V4 0 Min Typical Max Uni...

Page 4: ...of DIP switch at OFF position It is recommended to mount the drive vertically to maximize heat sink area Use forced cooling method to cool if necessary 3 Connection Pin Assignments and LED Indication...

Page 5: ...Connector Pin Details ALM 1 Maximum 30V 100mA output 2 Sinking or sourcing 3 The resistance between ALM and ALM is low impedance as default and will change to high when the drive goes into error prote...

Page 6: ...5 V first then connect 1K resistor If it is 5V please set the S2 to 5V 4 2 Fault Output Connection When over voltage or over current protection happens DM542T V4 0 red status LED light will blink and...

Page 7: ...age input When selecting a power supply besides voltage from the power supply power line voltage fluctuation and back EMF voltage generated during motor deceleration needs also to be taken into accoun...

Page 8: ...tor and drive Therefore output current is generally set to be such that the motor will not overheat for long time operation Since parallel and serial connections of motor coils will significantly chan...

Page 9: ...d in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will...

Page 10: ...correct direction c t3 Pulse width not less than 2 5 s d t4 Low level width not less than 2 5 s e Duty cycle of Pulse signal is recommend 50 11 Protection Functions To improve reliability the drive in...

Page 11: ...can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems Motor is not rotating No power Microstep resolution se...

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