stellar labs TireMan 4110 Owner'S Manual Download Page 1

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TireMan Package

4110

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2021 Stellar Industries, Inc.

Rev 1

PN 98580

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Summary of Contents for TireMan 4110

Page 1: ...3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2021 Stellar Industries Inc Rev 1 PN 98580 Installation Assembly Drawings Parts Notice A copy of this manual mus...

Page 2: ...ted to engine exhaust carbon monoxide phthalates and lead These chemicals are known to the State of California to cause cancer and birth defects or other reproductive harm To keep your exposure to a m...

Page 3: ...Assembly Rear Mount Australia Stop PN 94132 18 Stabilizer Assembly PN 61089 19 Gear Bearing PN 63815 20 Valve Bank PN 51658 21 Outrigger Valve Bank PN 61642 22 Valve Assembly PN 66286 23 Mast Assembly...

Page 4: ...OTR Tire Manipulator Owner s Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts...

Page 5: ...d counterbalance valves Outer Lift Cylinder 5 12 7 cm bore with integral pilot operated counterbalance valves Extension Cylinder 3 5 8 89 cm bore with integral pilot operated counterbalance valves Tir...

Page 6: ...Page 2 Stellar TMP4110 Owner s Manual 48 Fixed Pads 47 Rotating Pads 110 Fixed Pads 109 Rotating Pads TM4110 Dimensional Layout...

Page 7: ...ss gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stell...

Page 8: ...ese should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below appli...

Page 9: ...400 ft lbs is achieved Be sure the mounting block stays perpendicular to the frame rail as they are tightened down 6 Connect the pressure and return lines per the hydraulic kit 7 Connect the electrica...

Page 10: ...m or tire manipulator TM If hydraulic fluid escapes the boom or TM can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminants...

Page 11: ...3000 Outer 10 6 3000 3000 Extension 6 6 3000 3000 Rotation 6 6 1700 1700 TM Rot 6 6 2500 2500 TM Pad Rot 6 6 3000 3000 TM Clamp 6 6 3000 3000 Face Seal A Stellar PN Hose Size Fitting Size Stellar PN...

Page 12: ...Page 8 Stellar TMP4110 Owner s Manual Main Hydraulic Kit PN 61547 2 3 21 22 35 24 17 19 19 2 3 6 4 5 6 19 19 19 19 19 4 5 6 6 12 26 21 22 21 22 21 22 21 22 21 22 21 22 34 34 12 23 14 14...

Page 13: ...1 7 FTG 10 6 MORB FORB STRAIGHT REDUCED 41 C2376 1 FTG 8 8 MFS FFSS 90 42 44534 1 SWITCH PRES OVERLD CD 11C 3200R WD ITEM PART No QTY DESCRIPTION 44521 1 FTG 5 4 MORB FORB STRAIGHT REDUCER 24 25361 9...

Page 14: ...Page 10 Stellar TMP4110 Owner s Manual PN 67411 Hydraulic Kit PN 67411...

Page 15: ...Stellar TMP4110 Owner s Manual Page 11 PN 63809 Hydraulic Kit w Rotating Pads PN 63809...

Page 16: ...Page 12 Stellar TMP4110 Owner s Manual PN 92663 Control Kit PN 92663...

Page 17: ...E 0 13 549 01 01 2 2 2 248 06 42106 HOSE 0 13 549 01 01 2 2 2 224 7 3 1 0 E P I P R L P C G T F 6 5 2 2 C 7 0 08 37561 FTG ADAPT 90 MNPTF FNPSM 2107 2 2 6 09 37562 FTG ADAPT 45MNPTF FNPSM 3107 2 2 1 1...

Page 18: ...ccur if worm gear or bearings run dry Refer to the equipment manual for proper lubrication instructions Proudly Designed and Manufactured in the USA by USE MANUAL CONTROLS ONLY IN CASE OF RADIO CONTRO...

Page 19: ...acement PN 35432 03 04 02 01 35114 54598 35113 PART No ITEM DECAL TM4110 RATED LOAD DECAL IDENTIFICATION TM4110 DECAL TM4110 TIREMAN ROATATION DESCRIPTION 2 2 53850 DECAL STELLAR LOGO 4 00X11 5 2 1 QT...

Page 20: ...Page 16 Stellar TMP4110 Owner s Manual This page intentionally left blank...

Page 21: ...5 SAE FLAT YELLOW GR8 20 2 8 R G H H 0 5 3 X 1 1 3 6 0 R C S P A C 2 1 3 1 D 4 2 2 C O L Y N 5 R G H H 1 1 3 6 0 T U N 6 2 8 2 5 2 1 E T I H W C P 0 0 0 5 1 G T M H C T I W S E T A L P 7 2 3 9 4 6 2 4...

Page 22: ...C 6 8 4 0 7 1 2 5 R G H H 0 0 1 X 8 1 1 3 0 R C S P A C 2 2 9 0 C 8 1 19 63815 BEARING SWING DRIVE 9000 170 00055 5 1 20 33941 MOTOR 9000 WHITE 500260C3120DEAAA 1 4 H S 0 5 1 X 3 1 0 5 0 R C S P A C 5...

Page 23: ...R S 9 6 1 1 X 0 0 2 N I P R C 0 1 7 9 1 2 13817 BUSHING BPC40DXR24 2 50X1 50 4 3 13343 BUSHING BPC40DXR16 2 50X1 00 4 4 66281 OUTRIGGER LEG WLDMT 9000 TM20165 2 2 T D 8 3 0 1 X 0 5 2 N I P R C 2 2 3 4...

Page 24: ...RING AND SEAL KIT 9000 TTB GP 1 2 59140 WORM 9000 GP 170 10083 1 1 1 2 USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 ON WORM AND BEARING GEAR TEETH USE EP2 LITHIUM COMPLEX GREASE STELLAR PN 78090 ON WOR...

Page 25: ...TUATOR COIL 2 55126 1 DUMP VALVE COIL 5 48696 7 BASE HANDLE 6 47866 7 HANDLE LEVER 7 93087 1 SEAL KIT TIE RODS DANFOSS PVG32 8 93088 7 SEAL KIT PVHC ACTUATOR PVG32 9 103392 7 SEAL KIT MANUAL OPERATOR...

Page 26: ...Page 22 Stellar TMP4110 Owner s Manual Outrigger Valve Bank PN 61642 RELIEF 61931 HANDLE LEVER 70789 LEVER BOX ASSEMBLY 70790...

Page 27: ...110 Owner s Manual Page 23 Valve Assembly PN 66286 ITEM PART DESCRIPTION QTY 1 69029 VALVE SOLND EMDV 12 N 3D 0 0 1 2 63515 COIL VALVE BUCHER 12VDC DEUTSCH 1 3 69030 VALVE RELIEF RVPS 10 N S 0 50 1 1...

Page 28: ...5 BUSHING 40DXR32 GARLOCK 4 3 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 18 4 4974 CAP SCR 0 75 10X2 50 HHGR8 ZY 18 5 0345 CAP SCR 0 38 16X1 50 HHGR5 2 2 T D 3 1 3 1 X 0 5 2 N I P R C 6 7 8 1 7 6 7 8377 PI...

Page 29: ...1 2 0279 FTG 6 6 MFS MORB STRAIGHT 4 3 16154 MANIFOLD DOUBLE T11A 3500 PSI 1 2 Z Y 9 3 1 1 X 8 3 0 M S A E B U T 3 5 3 9 2 4 NOTE BUSHINGS SHOWN FOR REFERENCE NOTE BUSHINGS SHOWN FOR REFERENCE 4 2 2 1...

Page 30: ...BUSHING 32DXR32 2 00X2 00 GARLOCK 2 5 4380 BUSHING 32DXR24 2 00X1 50 GARLOCK 2 1 T D 3 1 0 1 X 0 5 2 N I P R C 8 5 3 9 2 6 1 T D 9 1 0 1 X 0 0 2 N I P R C 9 0 7 9 7 8 8377 PIN CAP 0 56X3 50X0 19 YZ 2...

Page 31: ...E VALVE 9803 CYLINDER SEAL KIT 76857 BUSHING PART NUMBER 4381 BUSHINGS INCLUDED IN 72401 Y T Q N O I T P I R C S E D T R A P M E T I 1 72401 CYLINDER 5 00X30 00 4400 PSI 1 2 0279 FTG 6 6 MFS MORB STRA...

Page 32: ...2 00X12 13 D T ZC 10 29552CR 1 PIN 2 00X5 63 D T ZC 9 20043CR 1 PIN 2 00X10 38 D T ZC 11 5145 8 PIN CAP 0 56X3 00X0 19 YZ 12 26762 1 HOOK 7 TON SWIVEL CROSBY 1028632 13 5192 1 PIN HITCH 1 25X5 13 14...

Page 33: ...R O A M S F M 8 8 G T F 6 5 5 1 3 2 T H G I A R T S B R O M S F M 8 8 G T F 4 5 5 1 4 1 Z Y 1 8 5 X 0 5 0 M S A E B U T 7 1 5 3 5 5 1 Z Y 8 2 0 5 X 0 5 0 M S A E B U T 2 1 3 4 5 6 2 5 R G H H 5 2 2 X...

Page 34: ...LANCE VALVE C6184 6 17 16 15 10 15 16 17 5 19 24 20 12 2 1 36 23 34 23 25 33 35 23 39 27 29 17 16 15 11 15 16 17 14 13 22 21 8 7 3 22 21 31 30 21 37 27 28 9 32 26 27 28 13 14 4 18 38 GEAR BOX REPLACEM...

Page 35: ...1 25 SHGR8 W RED PATCH 2 21 0343 WASHER 0 31 USS FLAT ZINC 8 22 0420 CAP SCR 0 31 18X0 75 HHGR5 6 23 0352 WASHER 0 50 USS FLAT ZINC 16 24 21151 GASKET MOTOR 008 10056 1 1 Y T Q N O I T P I R C S E D T...

Page 36: ...22 1 3 8 24 23 45 32 NUMBER LOCATION CYLINDER SERIAL 38 38 33 30 10 28 C BALANCE VALVE C6184 25 CYLINDER SEAL KIT 38974 49 36 26 26 34 25 37 55 28 31 18 17 16 12 39 6 4 15 14 24 23 9 44 32 51 52 17 17...

Page 37: ...E H S A W 0 4 3 0 8 2 29 21151 GASKET MOTOR 008 10056 1 1 Y T Q N O I T P I R C S E D T R A P M E T I 30 0333 NUT 0 25 20 HHGR5 NYLOC 20 31 0332 CAP SCR 0 25 20X1 75 HHGR5 4 32 8621 CLAMP HOSE TUBE A...

Page 38: ...16X1 00 HHGR8 4 7 8621 CLAMP HOSE TUBE AG 3 6 8 0343 WASHER 0 31 USS FLAT ZINC 2 2 C O L Y N H H 8 1 1 3 0 T U N 2 4 3 0 9 6 T H G I A R T S T P N 8 1 K R E Z 2 9 5 1 c 0 1 11 61404ZP PIN TEAR DROP 1...

Page 39: ...Stellar TMP4110 Owner s Manual Page 35 Optional Pad Extensions PN 35434 PN 35434 1 2 ITEM PART DESCRIPTION QTY 1 34942 PAD EXTENSION TM4110 20 1 2 54922 PIN HITCH 0 63X6 50 W LYNCH PIN 1...

Page 40: ...6 Stellar TMP4110 Owner s Manual Y T Q N O I T P I R C S E D T R A P M E T I 1 57921 PAD EXTENSION TM4110 TEAR DROP 2 2 54922 PIN HITCH 0 63X6 50 W LYNCH PIN 2 PN 58288 2 1 Optional Pad Extensions PN...

Page 41: ...Manual Page 37 Optional Pad Extensions PN 81015 2 3 1 Y T Q N O I T P I R C S E D T R A P M E T I 1 71894 HAIR PIN CLIP 0 19 x 3 75 2 2 81010 PAD EXT TM4110 ROT PAD SQUARE PIN 2 3 81016 PIN SQUARE PA...

Page 42: ...F 7 2 3 6 C 7 1 K L B 0 5 1 X 0 0 2 G N I H S U B 2 8 7 0 6 8 9 C1060 FTG 24 24XCLOSE MP MP NIPPLE STRAIGHT BLK 1 1 0 5 1 L L A B E V L A V 9 3 5 7 3 0 1 1 T H G I A R T S B H P M 4 2 4 2 G T F 1 4 5...

Page 43: ...TE NOTHING ADDITIONAL ABOVE THE PLATE A PN 64165 1 58970 1 CPRSR ASM SHD66 W RSM WORSRVR 4 0346 4 WASHER 0 38 USS FLAT 3 0523 4 WASHER 0 38 LOCK 2 90913 2 CAP SCR 0 38 16X8 00 HHGR5 5 90915 2 COLLAR 0...

Page 44: ...B R O A M S F M 0 2 0 2 G T F 6 7 2 4 6 6 7 54393 SWITCH TEMP NC TT F5B 100R MP 1 2 0 0 0 9 2 V T N M R E L O O C T K R B 4 1 5 6 8 8 1 0 0 0 9 2 V R E L O O C R E V O C 5 1 5 6 8 9 1 2 3 R A M L I O...

Page 45: ...dependent on user PN 89149 93084 ITEM PART DESCRIPTION QTY 1 95026 2 WAY MOMENTARY TOGGLE SWITCH 1 2 95027 TOGGLE SWITCH RUBBER BOOT 3 3 95025 SWITCH PADDLE SCANRECO LABEL KIT INCLUDED 6 4 89474 3 WAY...

Page 46: ...Page 42 Stellar TMP4110 Owner s Manual This page intentionally left blank...

Page 47: ...141 BEARING SEAL KIT ROTATION GEAR BEARING 0067 BUSHING 1 50 X 1 50 0635 BUSHING 2 50 X 2 00 4379 BUSHING 2 00 X 2 50 4380 BUSHING 2 00 X 1 50 4381 BUSHING 2 00 X 2 00 8819 BUSHING 2 00 X 1 00 44533 B...

Page 48: ...Subject to Change without Notification 2021 Stellar Industries Inc...

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