stellar labs TireMan 16160 Owner'S Manual Download Page 1

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TireMan Package

16160

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2019 Stellar Industries, Inc.

Rev 1

PN 98584

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.

For a printable download copy, please visit: www.stellarindustries.com

Summary of Contents for TireMan 16160

Page 1: ...1 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2019 Stellar Industries Inc Rev 1 PN 98584 Installation Assembly Drawings Parts Notice A copy of this manual mu...

Page 2: ...Description of Revision MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www stellarindustries com ip MODEL NO SERIAL NO DATE MADE IN THE U S A BY S...

Page 3: ...Grease Kit PN 68798 13 Main Decal Placement PN 98664 14 TireMan Decal Placement PN 37845 15 Chapter 3 Assembly Drawings 17 Base Assembly PN 47880 17 Optional Load Sensor Base PN 67062 18 Stabilizer A...

Page 4: ...OTR Tire Manipulator Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed ne...

Page 5: ...apter 1 Specifications Model TM16160 Capacity 15 4 57m 16500lbs 7484kg ROTATION 17 5 18m 14000lbs 6350kg 20 6 10m 12000lbs 5443kg MAXIMUM RATED LOAD 16500 LBS EXCEEDING MAXIMUM RATED LOAD WILL DAMAGE...

Page 6: ...valves Outer Lift Cylinder 7 17 8 cm bore with integral pilot operated counterbalance valves Extension Cylinder 6 15 2 cm bore with integral pilot operated counterbalance valves Main Rotation 315 deg...

Page 7: ...Stellar TMP16160 Owner s Manual Page 3 40 158 TM16160 Dimensional Layout...

Page 8: ...Page 4 Stellar TMP16160 Owner s Manual This page intentionally left blank...

Page 9: ...access gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a S...

Page 10: ...hese should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below appl...

Page 11: ...until 500 550 ft lbs is achieved Be sure the mounting block stays perpendicular to the frame rail as they are tightened down 6 Connect the pressure and return lines per the hydraulic kit 7 Connect the...

Page 12: ...om or tire manipulator TM If hydraulic fluid escapes the boom or TM can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminant...

Page 13: ...1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B A Face Seal O Ring Size Chart Function Flow Extend Retract Inner 10 6 4400 2200 Outer 10 6 4400 2200 Ext...

Page 14: ...4 30 32 30 31 30 32 30 31 19 36 29 35 TO 10 9 41 17 18 17 18 17 18 17 18 17 18 17 18 15 46 46 A B C D H G F E I J A TM PAD ROT CCW 16 BULKHEAD 06 B TM CLAMP CLOSE 16 BULKHEAD 14 C TM CLAMP OPEN 16 BUL...

Page 15: ...Stellar TMP16160 Owner s Manual Page 11 TireMan Hydraulic Kit PN 68660 PN 68660...

Page 16: ...Page 12 Stellar TMP16160 Owner s Manual PN 92667 Control Kit PN 92667...

Page 17: ...Stellar TMP16160 Owner s Manual Page 13 Grease Kit PN 68798 PN 68798...

Page 18: ...ry will result from inadequate clearance if tire manipulator load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equi...

Page 19: ...rotating the bearing 1 Lubricate bearing and pinion teeth with Molub Alloy 936SF 2 Lubricate inner race and pin with EP2 extreme pressure grease 3 Check gearbox oil level monthly Traxon 80W 90 4 Visu...

Page 20: ...Page 16 Stellar TMP16160 Owner s Manual This page intentionally left blank...

Page 21: ...R 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4 20 40827 VB 5 SECT HYDRO CONTROL HC D3M 5 1 21 78432 FILT...

Page 22: ...5 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 12 16 C1028 CAP SCR 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4...

Page 23: ...7 OUTRIGGER PAD 23000 96IN 2 7 8377 PIN CAP 0 56X3 50X0 19 YZ 12 2 T D 8 8 4 1 X 0 5 2 N I P R C 9 5 4 0 4 8 2 T D 0 0 4 1 X 0 5 2 N I P R C 5 8 3 8 4 9 4 0 0 2 E D I S N I G N I R P A N S 7 5 2 2 0 1...

Page 24: ...r s Manual Bearing Assembly PN 18471 USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 ON BEARING GEAR TEETH USE EP2 LITHIUM COMPLEX GREASE STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH...

Page 25: ...r s Manual Page 21 Gearbox PN 60505 FILL WITH GEAR OIL EP 80W90 FOR PINION UP ORIENTATION ON PINION TEETH USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GRE...

Page 26: ...2 ACTUATOR ASSEMLY 50233 ACTUATOR COILS INCLUDES MANIFOLD AND TWO ACTUATOR COIL 50231 HANDLE LEVER 47866 PN 42802 BASE HANDLE 48696 DUMP VALVE 50234 DUMP VALVE COIL 55126 SEAL KIT 103392 MANUAL OPERAT...

Page 27: ...17964 CAP SCR 0 88 9X5 50 HHGR8 2 7 11297 PLATE INSPECTION MAST 23000 1 8 0484 CAP SCR 0 31 18 X 0 50 HHGR5 2 9 0343 WASHER 0 31 USS FLAT ZINC 2 1 0 0 0 8 2 P M A L C E S O H 3 3 1 7 1 0 1 11 11882 C...

Page 28: ...8000 MAST 1 15 68022 CLAMP 4 HOSE TOP 28000 4 8 Z Y 0 0 6 8 X 8 3 0 M S A E B U T 3 2 0 8 6 6 1 17 0340 WASHER 0 25 USS FLAT ZINC 8 8 K C O L 5 2 0 R E H S A W 1 2 5 0 8 1 19 0479 CAP SCR 0 25 20X0 75...

Page 29: ...C1090 CYLINDER SEAL KIT 35651 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15598 Y T Q N O I T P I R C S E D T R A P M E T I 1 15598 CYLINDER 9 00x4 00x21 81 1 2 16153 FTG 10 10 MFS MAORB 90 2 3 161...

Page 30: ...0 6 1 X 3 6 0 M S A E B U T 8 5 1 6 1 3 4 16152 FTG 10 10 MFS MORB STRAIGHT 2 5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 1 0 9 S P F P M 2 2 G T F 1 6 5 7 3 6 1 5 4 S P F P M 2 2 G T F 2 6 5 7 3 7 8 193...

Page 31: ...HGR8 36 1 T H G I A R T S T P N 8 1 K R E Z 2 9 5 1 c 7 8 54374 BUSHING COMPOSITE MRP 3 00X2 50 4 1 0 0 7 3 x 0 0 6 R E D N I L Y C 8 0 6 5 1 9 1 S S T D 3 1 9 X 0 0 3 N I P 9 6 7 5 1 0 1 11 13315 PIN...

Page 32: ...29 38 25 23 26 24 24 19 25 29 38 25 29 29 25 14 38 25 29 MOTOR GASKET SHOWN FOR REFERENCE 28 32 27 41 42 43 40 19 LINK WITH HOSE CLAMP TOWARDS THE TM ARM HYD KIT P N 68660 WIRE HARNESS P N 21409 AND...

Page 33: ...YELLOW GR8 21 26 17150 WASHER 0 75 SAE FLAT YELLOW GR9 56 4 1 T A L F S S U 1 3 0 R E H S A W 3 4 3 0 7 2 28 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 84 29 10172 CAP SCR 0 50 13X1 00 HHGR8 21 30 22277 CA...

Page 34: ...ES C BALANCE VALVE C6184 CYLINDER SEAL KIT C6310 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 48384 Y T Q N O I T P I R C S E D T R A P M E T I 1 48384 CYLINDER 7 00X19 25 1 2 15822 MANIFOLD DOUBLE T...

Page 35: ...F 2030 14 C5552 1 FILTER STRAINER TFS 1220 0 15 C4907 1 BUSHING 2 00X1 25 BLK 18 C4694 2 ST EL 1 25 90 DEG BLK 17 C5511 2 VALVE BALL 1 25 16 C1057 2 FTG 20 20XCLOSE MP MP NIPPLE STRAIGHT BLK 19 C2282...

Page 36: ...0 0 8 2 M O O B T X E 8 8 3 5 1 1 2 41499 HOOK 15 TON SWIVEL CROSBY 1028654 1 2 9 1 1 X 0 0 3 X 8 7 1 R A L L O C C P 9 6 0 4 4 3 1 9 1 0 X 0 5 2 X 6 5 0 P A C N I P 2 4 1 9 4 5 10172 CAP SCR 0 50 13...

Page 37: ...dependent on user PN 89149 93084 ITEM PART DESCRIPTION QTY 1 95026 2 WAY MOMENTARY TOGGLE SWITCH 1 2 95027 TOGGLE SWITCH RUBBER BOOT 3 3 95025 SWITCH PADDLE SCANRECO LABEL KIT INCLUDED 6 4 89474 3 WA...

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Page 39: ...2227 Bushing 3 00 x 3 00 4381 Bushing 2 00 x 2 00 5739 Bushing 2 50 x 3 00 8819 Bushing 2 00 x 1 00 13343 Bushing 2 50 x 1 00 13817 Bushing 2 50 x 1 50 17320 Bushing 2 50 x 2 50 25574 Bushing 2 50 x...

Page 40: ...Subject to Change without Notification 2019 Stellar Industries Inc...

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