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stellar labs TireMan 12154, Owner'S Manual

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TireMan Package

12154

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741 

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2019 Stellar Industries, Inc.

Rev 1

PN 103380

Installation • Assembly Drawings • Parts

Notice:  A copy of this manual must remain with the equipment at all times.  

For a printable download copy, please visit: www.stellarindustries.com

Summary of Contents for TireMan 12154

Page 1: ...3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2019 Stellar Industries Inc Rev 1 PN 103380 Installation Assembly Drawings Parts Notice A copy of this manual mu...

Page 2: ...Description of Revision MODEL NO SERIAL NO DATE MADE IN THE U S A BY STELLAR INDUSTRIES INC PN C5942 PATENT INFORMATION http www stellarindustries com ip MODEL NO SERIAL NO DATE MADE IN THE U S A BY S...

Page 3: ...N 92667 13 Grease Kit PN 68798 14 Main Decal Placement PN 98664 MODIFIED 15 Tire Manipulator Decal Placement PN 71047 16 Chapter 3 Assembly Drawings 17 Base Assembly PN 47880 17 Optional Load Sensor B...

Page 4: ...OTR Tire Manipulator Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed ne...

Page 5: ...Stellar TMP12154 Owner s Manual Page 1 Chapter 1 Specifications Model TM12154 Capacity...

Page 6: ...ral pilot operated counterbalance valves Outer Lift Cylinder 7 17 8 cm bore with integral pilot operated counterbalance valves Extension Cylinder 6 15 2 cm bore with integral pilot operated counterbal...

Page 7: ...Stellar TMP12154 Owner s Manual Page 3 TM12154 Dimensional Layout 43 Continuous Rotating Pads 153 Continuous Rotating Pads 43 Rotating Pads 153 Rotating Pads...

Page 8: ...Page 4 Stellar TMP12154 Owner s Manual This page intentionally left blank...

Page 9: ...access gov nara index html for the full text of Code of Federal Regulations Chapter 2 Installation General Installation This chapter is designed to serve as a general guide for the installation of a S...

Page 10: ...hese should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 110 percent of the dry torque values shown in the chart below appl...

Page 11: ...ning 2 corners Continue this pattern at 200 ft lb increments until 500 550 ft lbs is achieved Be sure the mounting block stays perpendicular to the frame rail as they are tightened down 6 Connect the...

Page 12: ...om or tire manipulator TM If hydraulic fluid escapes the boom or TM can fall immediately Make sure the ground or blocking is supporting the boom before performing any maintenance or repair Contaminant...

Page 13: ...1245 6 C2028 D1246 8 C2029 D1247 10 32223 D1248 12 D1244 D1249 16 1 3 4 5 8 1 2 3 8 1 4 D1250 B A Face Seal O Ring Size Chart Function Flow Extend Retract Inner 10 6 4400 2200 Outer 10 6 4400 2200 Ext...

Page 14: ...4 30 32 30 31 30 32 30 31 19 36 29 35 TO 10 9 41 17 18 17 18 17 18 17 18 17 18 17 18 15 46 46 A B C D H G F E I J A TM PAD ROT CCW 16 BULKHEAD 06 B TM CLAMP CLOSE 16 BULKHEAD 14 C TM CLAMP OPEN 16 BUL...

Page 15: ...Stellar TMP12154 Owner s Manual Page 11 TireMan RP Hydraulic Kit PN 78017 PN 78017...

Page 16: ...Page 12 Stellar TMP12154 Owner s Manual TireMan CRP Hydraulic Kit PN 78015 PN 78015...

Page 17: ...Stellar TMP12154 Owner s Manual Page 13 PN 92667 Control Kit PN 92667...

Page 18: ...Page 14 Stellar TMP12154 Owner s Manual Grease Kit PN 68798 PN 68798...

Page 19: ...NG Death or serious injury will result from inadequate clearance if tire manipulator load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach...

Page 20: ...heck torque if necessary Bolts on inner and outer race should be torqued to 340 ft lbs Inspect Rotation Bearing Monthly 22617 Grease Weekly 22618 Grease bearing with EP2 Extreme Pressure Grease while...

Page 21: ...R 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4 20 40827 VB 5 SECT HYDRO CONTROL HC D3M 5 1 21 78432 FILT...

Page 22: ...5 C6219 WASHER 0 75 SAE FLAT YELLOW GR8 12 16 C1028 CAP SCR 0 75 10X3 00 HHGR8 ZY 12 17 22935 VALVE BLOCK CBCA LAN XTS 1 18 5591 WASHER 0 31 SAE FLAT YELLOW GR8 4 19 C0930 CAP SCR 0 31 18X3 00 HHGR5 4...

Page 23: ...7 OUTRIGGER PAD 23000 96IN 2 7 8377 PIN CAP 0 56X3 50X0 19 YZ 12 2 T D 8 8 4 1 X 0 5 2 N I P R C 9 5 4 0 4 8 2 T D 0 0 4 1 X 0 5 2 N I P R C 5 8 3 8 4 9 4 0 0 2 E D I S N I G N I R P A N S 7 5 2 2 0 1...

Page 24: ...r s Manual Bearing Assembly PN 18471 USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 ON BEARING GEAR TEETH USE EP2 LITHIUM COMPLEX GREASE STELLAR PN 78090 ON BEARING RACE GREASE MAIN BEARING RACE THROUGH...

Page 25: ...r s Manual Page 21 Gearbox PN 60505 FILL WITH GEAR OIL EP 80W90 FOR PINION UP ORIENTATION ON PINION TEETH USE MOLY GREASE 936SF HEAVY STELLAR PN 4460 GREASE INTERNAL BEARING WITH EP2 LITHIUM BASED GRE...

Page 26: ...2 ACTUATOR ASSEMLY 50233 ACTUATOR COILS INCLUDES MANIFOLD AND TWO ACTUATOR COIL 50231 HANDLE LEVER 47866 PN 42802 BASE HANDLE 48696 DUMP VALVE 50234 DUMP VALVE COIL 55126 SEAL KIT 103392 MANUAL OPERAT...

Page 27: ...17964 CAP SCR 0 88 9X5 50 HHGR8 2 7 11297 PLATE INSPECTION MAST 23000 1 8 0484 CAP SCR 0 31 18 X 0 50 HHGR5 2 9 0343 WASHER 0 31 USS FLAT ZINC 2 1 0 0 0 8 2 P M A L C E S O H 3 3 1 7 1 0 1 11 11882 C...

Page 28: ...8000 MAST 1 15 68022 CLAMP 4 HOSE TOP 28000 4 8 Z Y 0 0 6 8 X 8 3 0 M S A E B U T 3 2 0 8 6 6 1 17 0340 WASHER 0 25 USS FLAT ZINC 8 8 K C O L 5 2 0 R E H S A W 1 2 5 0 8 1 19 0479 CAP SCR 0 25 20X0 75...

Page 29: ...C1090 CYLINDER SEAL KIT 35651 BUSHING PART NUMBER 2227 BUSHINGS INCLUDED IN 15598 Y T Q N O I T P I R C S E D T R A P M E T I 1 15598 CYLINDER 9 00x4 00x21 81 1 2 16153 FTG 10 10 MFS MAORB 90 2 3 161...

Page 30: ...0 6 1 X 3 6 0 M S A E B U T 8 5 1 6 1 3 4 16152 FTG 10 10 MFS MORB STRAIGHT 2 5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 1 0 9 S P F P M 2 2 G T F 1 6 5 7 3 6 1 5 4 S P F P M 2 2 G T F 2 6 5 7 3 7 8 193...

Page 31: ...HGR8 36 1 T H G I A R T S T P N 8 1 K R E Z 2 9 5 1 c 7 8 54374 BUSHING COMPOSITE MRP 3 00X2 50 4 1 0 0 7 3 x 0 0 6 R E D N I L Y C 8 0 6 5 1 9 1 S S T D 3 1 9 X 0 0 3 N I P 9 6 7 5 1 0 1 11 13315 PIN...

Page 32: ...8 11 2 3 14 18 20 19 17 16 31 7 22 17 39 17 16 19 24 38 6 45 14 15 15 25 12 6 17 26 46 6 6 12 14 15 15 51 41 14 47 15 MOTOR GASKET SHOWN FOR REFERENCE 14 48 15 14 13 9 30 9 40 12 14 17 15 36 22 14 21...

Page 33: ...HHGR5 19 17150 58 WASHER 0 75 SAE FLAT YELLOW GR9 20 11298 6 CAP SCR 0 75 10X3 50 SH 21 0481 4 CAP SCR 0 25 20X2 00 HHGR5 22 0340 16 WASHER 0 25 USS FLAT 25 22277 30 CAP SCR 0 75 10X4 00 HHGR9 24 1714...

Page 34: ...ES C BALANCE VALVE C6184 CYLINDER SEAL KIT C6310 BUSHING PART NUMBER 0635 BUSHINGS INCLUDED IN 48384 Y T Q N O I T P I R C S E D T R A P M E T I 1 48384 CYLINDER 7 00X19 25 1 2 15822 MANIFOLD DOUBLE T...

Page 35: ...F 2030 14 C5552 1 FILTER STRAINER TFS 1220 0 15 C4907 1 BUSHING 2 00X1 25 BLK 18 C4694 2 ST EL 1 25 90 DEG BLK 17 C5511 2 VALVE BALL 1 25 16 C1057 2 FTG 20 20XCLOSE MP MP NIPPLE STRAIGHT BLK 19 C2282...

Page 36: ...0 0 8 2 M O O B T X E 8 8 3 5 1 1 2 41499 HOOK 15 TON SWIVEL CROSBY 1028654 1 2 9 1 1 X 0 0 3 X 8 7 1 R A L L O C C P 9 6 0 4 4 3 1 9 1 0 X 0 5 2 X 6 5 0 P A C N I P 2 4 1 9 4 5 10172 CAP SCR 0 50 13...

Page 37: ...dependent on user PN 89149 93084 ITEM PART DESCRIPTION QTY 1 95026 2 WAY MOMENTARY TOGGLE SWITCH 1 2 95027 TOGGLE SWITCH RUBBER BOOT 3 3 95025 SWITCH PADDLE SCANRECO LABEL KIT INCLUDED 6 4 89474 3 WA...

Page 38: ...Page 34 Stellar TMP12154 Owner s Manual This page intentionally left blank...

Page 39: ...2227 Bushing 3 00 x 3 00 4381 Bushing 2 00 x 2 00 5739 Bushing 2 50 x 3 00 8819 Bushing 2 00 x 1 00 13343 Bushing 2 50 x 1 00 13817 Bushing 2 50 x 1 50 17320 Bushing 2 50 x 2 50 25574 Bushing 2 50 x...

Page 40: ...Subject to Change without Notification 2019 Stellar Industries Inc...

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