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Slider20-S Hooklift

Owner’s Manual

Stellar Industries, Inc.

190 State Street

PO Box 169

Garner, IA 50438

800-321-3741

Fax: 641-923-2811

www.stellarindustries.com

Subject to Change without Notification.
© 2021 Stellar Industries, Inc.

Rev 3

PN 89391

Installation • Assembly Drawings • Parts

Summary of Contents for Slider20-S

Page 1: ...llar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2021 Stellar Industries Inc Rev 3 PN 8939...

Page 2: ...Page ii Stellar Slider20 S Owner s Manual Slider Hooklift Manual Revisions Date of Revision Section Revised Description of Revision...

Page 3: ...ok Height Models 17 Hose Kit PN 94575 Adjustable Hook Height Models 18 Power Beyond VDM8 Valve 19 Step 9 Route Electrical Components 20 Step 10 Install cab and PTO controls 21 Cable Controls 21 Air Co...

Page 4: ...Slider Hooklift Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed necess...

Page 5: ...89 6 558 104 5 427 495 5 108 247 6 065 942 5 082 417 CANADIAN PATENTS 6 749 389 5 108 247 WARNING 25627 Rev B Moving parts can crush and cut Keep hands and arms clear when operating equipment Crush Ha...

Page 6: ...Page vi Stellar Slider20 S Owner s Manual This page intentionally left blank...

Page 7: ...048 mm 108 to 120 2 743 mm to 3 048 mm J Max Height When Loading 129 3 276 mm 142 6 3 622 mm 129 to 142 6 3 276 mm to 3 622 mm K Longest Body When Dumping 15 15 15 L Max Height When Dumping 196 4 979...

Page 8: ...Page 2 Stellar Slider20 S Owner s Manual Slider20 S Latch Locations for Skid Compatibility...

Page 9: ...Stellar Slider20 S Owner s Manual Page 3 Slider20 S Latch Locations for Skid Compatibility cont...

Page 10: ...r s Manual Slider20 S Latch Locations for Skid Compatibility cont Slider26 QTY 2 QTY 2 QTY 2 QTY 1 QTY 2 QTY 2 QTY 2 BOTH ENDS OF SLIDE CYLINDER QTY 2 QTY 2 QTY 2 Note Grease After Every 100 Cycles Sl...

Page 11: ...oklift Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application If a question should arise during the installation process please cont...

Page 12: ...s Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the or...

Page 13: ...arpers exhaust manifolds etc or insufficient room in the rear to allow for bumper se lection Note Stellar Industries recommends allowing 12 behind the start of clear truck frame for installation of a...

Page 14: ...A National Highway Truck Safety Administration Regu lations for acceptable placement Modify the truck frame as neces sary so that it ends 2 from the rear of the hooklift Step 3 Install bumper 2 00 Bef...

Page 15: ...5 3 8 60395 FTG 16 20 MFS MAORB 90 1 9 C2252 FTG 8 10 MFS MORB STRAIGHT 4 10 27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 11 10094 GAUGE OIL LF 2 5 0 5000 BM 1 12 C4819 HOSE CLAMP 2 00 2 13 17766 HOSE...

Page 16: ...5 78C 12 JC JC 12 12 12 120 1 9 10094 GAUGE OIL LF 2 5 0 5000 BM 1 10 C4819 HOSE CLAMP 2 00 2 11 17766 HOSE SUCT 2 00 10FT 1 12 25630 FTG 10 4 MORB FP STRAIGHT 1 13 d1435 FTG 12 10 MFS MORB STRAIGHT 1...

Page 17: ...2 5 0 5000 BM 1 9 C4819 HOSE CLAMP 2 00 2 10 17766 HOSE SUCT 2 00 10FT 1 11 25630 FTG 10 4 MORB FP STRAIGHT 1 12 d1435 FTG 12 10 MFS MORB STRAIGHT 1 13 c4903 FTG 12 12 MFS FFSS 90 1 14 0339 CAP SCR 0...

Page 18: ...10 MFS MORB STRAIGHT 2 9 27119 HOSE 0 75 78C 12 JC JC 12 12 12 120 1 10 10094 GAUGE OIL LF 2 5 0 5000 BM 1 11 c4819 HOSE CLAMP 2 00 2 12 17766 HOSE SUCT 2 00 10FT 1 13 25630 FTG 10 4 MORB FP STRAIGHT...

Page 19: ...A SG O5 A T N 1 3 73278 CAP FILL 1PSI ZINGA THREADED 1 4 13002 DECAL HYD OIL SPECIFICATION MOBIL 1 5 86007 RSRVR 25GAL K MODEL W TANK TOP FILTER 1 6 66656 FILTER PIPE TANK TOP 1 7 85928 FILTER TANK TO...

Page 20: ...r s Manual Valve Bank Parts Drawing SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 HANDLE ASM OUTSIDE CTRLS WITH HANDLE PN 30381 SPOOL RETAINER PN 61522 MAIN RELIEF VALVE PN 28510 HANDLE P...

Page 21: ...by looking from the front of the truck to the rear of the truck Use the brand specific PTO Pump installation instructions If the directions are not quite clear contact Stellar Customer Service or con...

Page 22: ...ower Beyond feature for additional function see Power Beyond VDM8 Valve later in this chapter for further details Notes on hose line routing Protect these lines with hose wrap when necessary Keep thes...

Page 23: ...Stellar Slider20 S Owner s Manual Page 17 Hose Kit PN 94576 Fixed Hook Height Models RETURN TO TANK PRESSURE FROM PUMP...

Page 24: ...Page 18 Stellar Slider20 S Owner s Manual Hose Kit PN 94575 Adjustable Hook Height Models RETURN TO TANK PRESSURE FROM PUMP...

Page 25: ...ion of cavity to activate the power beyond fea ture Use thread sealer tape sealers not recommended 3 The Power Beyond feature is now activated and will divert oil to alternate system via the port show...

Page 26: ...NCE WHITE BROWN TAGLIGHT BROWN TAGLIGHT BROWN TAGLIGHT BROWN LHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW BACKUP WHITELIGHT W...

Page 27: ...ONSOLE 3LEVER RVC 3 Section Only 1 1 37470 VALVE CTRL CONSOLE 2LEVER RVC 2 Section Only 1 3 37475 CONTROLLER CTR LOCK LEFT BEND 1 4 37476 CONTROLLER CTR LOCK NO BEND 3 Section Only 1 5 37474 CONTROLLE...

Page 28: ...4 C6021 CAP SCR 0 25 20X0 75 BTNHD SS 4 5 0486 CAP SCR 0 31 18X1 50 HHGR5 4 6 0343 WASHER 0 31 USS FLAT 8 7 0342 NUT 0 31 18 HHGR5 NYLOC 4 8 87691 CONTROL TOWER SUB ASM 2 SECT HOOKLIFT 1 9 87688 LID C...

Page 29: ...X 31 RING X 1 ITEM PART DESCRIPTION QTY 1 45907 SWITCH REMOTE KP60 1 2 30472 CAP SCR 10 24X1 25 BTNHD SS 3 3 D0178 WASHER 10 SAE FLAT 6 4 26034 NUT 10 24 HH NYLOC 3 NOTE BRACKET SHOWN AS REFERENCE ONL...

Page 30: ...e if hooklift load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equipment is near a high voltage power source 55832...

Page 31: ...ION 10 91219 1 DECAL HITCH CAPACITY 30K 09 91220 1 DECAL HITCH CAPACITY 16K 11 68222 1 DECAL HITCH CAPACITY 90K 12 45697 1 ENGINE SPEED PTO CAUTION 13 69463 1 DECAL BACK UP ALARM VERIFY IN CAB CONTROL...

Page 32: ...in 3 from the top Roughly 25 Gallons Note ISO 32 hy draulic oil is recommended When connections are secure activate hydraulic flow by opening the ball valve on the bottom of the reservoir This will al...

Page 33: ...200 4 16 0427 MACHY WASHER 2 00ID 10GA 2 17 8622 CLAMP HOSE TUBE AG 2 6 18 c1592 ZERK 1 8 NPT STRAIGHT 2 19 66945 CAP SCR 0 50 13X0 50 PLASTIC BLACK 8 20 57735 FTG 8 8 MBSPP MFS STRAIGHT 2 21 86130 VA...

Page 34: ...DESCRIPTION QTY 8 0347 NUT 0 38 16 HHGR5 NYLOC 5 17 8622 CLAMP HOSE TUBE AG 2 6 22 91114 TUBE ASM 0 50X44 80 SLIDER26 GEN2 JIB RETRACT ZC 1 27 91116 TUBE ASM 0 50 SLIDER20S GEN2 JIB RETRACT VALVE ZC...

Page 35: ...00X13 81 16 54522CR 2 PIN TEAR DROP 2 00X4 38 W ZERK ZC ITEM PART No QTY DESCRIPTION 17 54648CR 2 PIN WLDMT 2 50X14 19 ZC 20 0503 2 CAP SCR 0 50 13X2 75 HHGR5 19 21496 2 ROLLER 2 50X4 00X3 81X6 00 PC...

Page 36: ...8 Optional 3 4 3 4 3 4 1 2 NOTE DUMP SECTION SHOWN FOR REFERENCE ITEM NO PART NUMBER DESCRIPTION QTY 1 54812 LATCH WLDMT OUTSIDE CS BOLT ON 1 2 54816 LATCH WLDMT OUTSIDE SS BOLT ON 1 3 D0790 WASHER 0...

Page 37: ...SECTION SHOWN FOR REFERENCE ONLY NOTE DUMP SECTION SHOWN FOR REFERENCE ONLY REAR MOUNT 146 SKIDS 2 1 3 NOTE ITEMS NOT SHOWN 26182 PORT RELIEF VDM8 2500 PSI X 1 ITEM PART DESCRIPTION QTY 1 D0790 WASHE...

Page 38: ...Page 32 Stellar Slider20 S Owner s Manual Secondary Dump Latch Assembly PN 94610 10 11 9 7 7 30 20 19 1 13 14 17 16 17 15 18 24 37 4 3 2 36 5 6 5 28 25 33 21 8 15 12 42 35 43 45...

Page 39: ...NUT 0 50 13 HHGR8 NYLOC 2 21 0340 WASHER 0 25 USS FLAT 3 22 0346 WASHER 0 38 USS FLAT 1 23 0347 NUT 0 38 16 HHGR5 NYLOC 1 24 C4516 WASHER 0 56IDX1 50ODX0 13 THK NYLON 2 25 86508 BOLT SHOULDER 0 50X2 0...

Page 40: ...OLD ASM DUAL T2A 5000PSI 1 6 18701 CLAMP PORT TUBE ZR518 5 7 19369 HOSE CLAMP 4 13 7 00 5416K38 5 8 65957 CYLINDER 4 50X59 50 2 9 66942 TUBE ASM 0 50X25 64 SLIDER 20S CS EXTEND YZ 1 10 66943 TUBE ASM...

Page 41: ...50 JIB SLIDER20S GEN2 36HH SBH 1 4 73542 LATCH SLIDER20S CS PC BLACK 1 5 73543 LATCH SLIDER20S SS PC BLACK 1 6 14672 PIN CAP 0 44X1 50X0 63 2 7 9714 CAP SCR 0 38 16X1 00 SS 2 8 94627 CYLINDER ASM 3 00...

Page 42: ...LIDER20S GEN2 54HH SBH 1 2 86867 WEAR PAD SLIDER26 JIB 4 3 25741 CAP SCR 0 25 20X0 63 FHSH SS 16 4 94627 CYLINDER ASM 3 00X30 00 SHORT BOSS S W 8 FTGS 1 5 58052 SET SCREW 0 50 13X0 50 W RED PATCH 1 6...

Page 43: ...COVER SLIDER34 JIB 4 14 0340 WASHER 0 25 USS FLAT 1 15 25741 CAP SCR 0 25 20X0 63 FHSH SS 16 16 66839 CAP SCR 0 63 11X1 25 HHGR8 W RED PATCH 24 17 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 24 18 86867 WEA...

Page 44: ...NOTE BASE ASSEMBLY SHOWN AS REFERENCE ONLY DETAIL B SCALE 1 5 9 9 5 ITEM PART DESCRIPTION QTY 4 0479 CAP SCR 0 25 20X0 75 HHGR5 2 5 0333 NUT 0 25 20 HHGR5 NYLOC 5 9 C5606 CLAMP 0 25 BLK VINYL 8 29 66...

Page 45: ...TRACK AND ABOUT 3 INCHES AT THE BOTTOM 6 8 7 ITEM PART DESCRIPTION QTY 1 0340 WASHER 0 25 USS FLAT 6 2 54193 HOSE TRACK SLIDER 26 1 3 0484 CAP SCR 0 31 18X0 50 HHGR5 2 4 0420 CAP SCR 0 31 18X0 75 HHGR...

Page 46: ...ESCRIPTION QTY 1 66823 CYLINDER 3 00X30 00 1 2 0067 BUSHING BPC 2426 24 1 50X1 50 4 3 0279 FTG 6 6 MFS MORB STRAIGHT 2 4 c1592 ZERK 1 8 NPT STRAIGHT 2 ITEM PART DESCRIPTION QTY 1 66589 CYLINDER 3 00X3...

Page 47: ...STOP KIT ITEM PART DESCRIPTION QTY 1 8833 CAP SCR 0 50 13X2 00 HHGR8 4 2 10380 DOOR AL OH 15 19X31 00 1 3 10638 HARDWARE ASM OH DOOR NOT SHOWN NOT SHOWN 1 4 5468 NUT 0 50 13 HHGR8 NYLOC 4 5 68399 UBT...

Page 48: ...RS BRACKET PN 26293 IS NOT USED B C COMPONENTS ARE TO BE INSTALLED IN TOWER ASSEMBLY ITEM PART DESCRIPTION QTY 1 26293 PLATE TAB ALARM MNT 1 2 0491 CAP SCR 0 31 18X4 00 HHGR5 2 3 0343 WASHER 0 31 USS...

Page 49: ...THE HARNESS RUNS TO THE FRONT OF THE TRUCK ATTACHING TO THE BASE OR INBETWEEN THE TRUCK FRAME RAILS TO BE CONNECTED TO WIRE HARNESS PN 26291 DETAIL A SCALE 1 4 1 TO SET TAB ALARM ADJUST TO BE JUST FLU...

Page 50: ...Page 44 Stellar Slider20 S Owner s Manual Optional Tab Alarm Wire Harness PN 26291...

Page 51: ...Stellar Slider20 S Owner s Manual Page 45 Optional Proximity Switch Wire Harness PN 26416...

Page 52: ...Subject to Change without Notification 2021 Stellar Industries Inc...

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