stellar labs 108-11-32, Owner'S Manual

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Stellar
®
108-11-32 Shuttle Owner’s Manual | Page 7
Step 4: Bolt tie-down castings to truck frame.
Step 3: Drill mounting holes into frame rail.
Using 1” bolts, washers and nuts secure the front tie down channels to the truck frame.
Using 5/8” bolts, washers and nuts secure the rear tie down channels to the truck frame.
5
7
7
10
2
9
8
8
6
11
0
5
7
7
10
2
9
8
8
6
11
ITEM PART DESCRIPTION QTY.
2 1440 TIE DOWN, 40000#
4
5 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY
12
6 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY
4
7 6538 WASHER 1.00 SAE FLAT YELLOW GR8
32
8 C5902 WASHER 0.63 SAE FLAT YELLOW GR8
8
9 24868 NUT 0.63-11 HHGR8 NYLOCK ZY
4
10 6294 NUT 1.00 HHGR8 NYLOC
16
11 D0143 TIE DOWN CHANNEL
2
1. Place two shear plates (PN 80043) on each side of the base in the approximate loca-
tions shown in the corresponding mounting diagram below. The top of the plates should
be approximately even with the bottom of the base tube.
2. Weld all tie down channels and shear plates to the base of the hooklift.
3. Using the channels as a guide, drill four (4) 1-1/16” holes and two (2) 11/16” holes
through the truck frame.
4. Drill two (2) 1-1/16” holes through each of the shear plates, and the truck frame.
NOTE:
-LOCATE AS CLOSE TO FRONT PIN POINT AS POSSIBLE
-MUST BE IN FRONT OF FRONT SADDLE
FRONT PIN POINT
FRONT SADDLE
NOTE:
-LOCATE BELOW FRONT DUMP REST
NOTE:
-LOCATE BELOW REAR DUMP REST
FRONT DUMP REST
REAR DUMP REST
NOTE:
-LOCATE AS CLOSE TO FRONT PIN POINT AS POSSIBLE
-MUST BE IN FRONT OF FRONT SADDLE
FRONT PIN POINT
FRONT SADDLE
NOTE:
-LOCATE BELOW FRONT DUMP REST
NOTE:
-LOCATE BELOW REAR DUMP REST
FRONT DUMP REST
REAR DUMP REST
FOR THE FRONT 4 MOUNTS DRILL 1-1/16" MOUNTING HOLES THROUGH THE TRUCK FRAME AS SHOWN
FOR THE REAR MOUNT DRILL 11/16" MOUNTING HOLES THROUGH THE TRUCK FRAME AS SHOWN
DETAIL A
SCALE 1 : 10
1
.25
TYP 4
.25
TYP 2
DETAIL B
SCALE 1 : 15
3
(.25)
W=.38
TYP 4
4
7
7
10
1
2
11
8
9
0
4
7
7
10
1
2
6
8
11
8
9
ITEM PART DESCRIPTION QTY.
1 79246 TIE DOWN 40,000# PC BLACK
4
2 1440 TIE DOWN, 40000#
4
3 80043 PLATE 0.50X8.00X16.00 W/HOLE 4
4 12169 CAP SCR 1.00-8X3.50 HHGR8
4
6 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY
4
7 6538 WASHER 1.00 SAE FLAT YELLOW GR8
32
8 C5902 WASHER 0.63 SAE FLAT YELLOW GR8
8
9 24868 NUT 0.63-11 HHGR8 NYLOCK ZY
4
10 6294 NUT 1.00 HHGR8 NYLOC
16
11 D0143 TIE DOWN CHANNEL
2
A
B
DETAIL A
SCALE 1 : 10
1
.25
TYP 4
.25
TYP 2
DETAIL B
SCALE 1 : 15
3
(.25)
W=.38
TYP 4