stellar labs 108-11-20 Owner'S Manual Download | Manualshive

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Stellar

®

108-12-20/36 Shuttle Owner’s Manual | Page v

Hooklift Nomenclature

The Stellar

®

Shuttle is a hydraulic, body-loading device when mounted on a truck chassis. It

can handle a multitude of bodies ranging from flatbeds to recycling containers and dump
bodies.

The Shuttle consists of four basic parts: the base, dump, secondary, and tilt sections. Please
take the time to familiarize yourself with the various components. Knowing the proper ter-
minology is necessary to get the full benefit of this manual.

HOOKLIFT

BASE

DUMP

SECONDARY

TILT

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Summary of Contents for 108-11-20

Page 1: ...l Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Fax 641 923 2811 www stellarindustries com Subject to Change without Notification 2021 Stellar Industries Inc Rev 1 PN...

Page 2: ...nce if hooklift load or vehicle becomes electrically charged Maintain safe clearance from high voltage power sources Never approach vehicle or load if equipment is near a high voltage power source 558...

Page 3: ...081 10 Reservoir Subassembly PN 86117 11 Valve Bank Parts Drawing 12 Step 8 Install PTO and pump 13 Face Seal O Ring Size Chart 14 Step 9 Route hydraulic hoses 14 Hose Kit PN 81916 15 Power Beyond VDM...

Page 4: ...eral Shuttle Hooklift Manual for details on these items This manual is not binding Stellar Industries Inc reserves the right to change at any time any or all of the items components and parts deemed n...

Page 5: ...handle a multitude of bodies ranging from flatbeds to recycling containers and dump bodies The Shuttle consists of four basic parts the base dump secondary and tilt sections Please take the time to f...

Page 6: ...Page vi Stellar 108 12 20 36 Shuttle Owner s Manual This page intentionally left blank...

Page 7: ...is Cab to Axle 102 to 108 259 to 274 cm J Max Height When Loading 133 338 cm K Longest Body to Dump 183 465 cm L Max Height when Dumping 177 450 cm Operating Pressure 4500 psi Hydraulic Flow Not to ex...

Page 8: ...Page 2 Stellar 108 12 20 36 Shuttle Owner s Manual Acceptable Subframe Dimensions Model 108 12 20 36...

Page 9: ...12 20 36 Hooklift Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application If a question should arise during the installation process...

Page 10: ...loads Always replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of t...

Page 11: ...ping system Be sure to square the hooklift on the truck frame to allow for proper measurement The front of the hooklift needs to be at least 2 50 behind the cab or any equipment mount ed behind the ca...

Page 12: ...es Note The mounting plates are designed with multiple slots to offer more flexibility in mount ing locations Additional holes may not be added Step 2 Bolt tie down castings to mounting plates ITEM PA...

Page 13: ...uck frame ITEM PART DESCRIPTION QTY 1 24868 NUT 0 63 11 HHGR8 NYLOCK ZY 8 2 C5902 WASHER 0 63 SAE FLAT YELLOW GR8 16 3 C1026 CAP SCR 0 63 11X2 50 HHGR8 ZY 8 2 2 1 3 2 2 Using the holes in the tie down...

Page 14: ...Regulations for acceptable placement Modify the truck frame as necessary so that it ends 2 from the rear of the hooklift Step 5 Install bumper 2 00 See brand specific installation instructions Before...

Page 15: ...FTG 16 8 MORB FORB STRAIGHT REDUCER 1 9 17767 HOSE SUCT 1 25 10FT 1 10 C0075 HOSE CLAMP HC125 2 11 C4747 FTG 20 16 HB MAORB 45 1 12 10094 GAUGE OIL LF 2 5 0 5000 BM 1 13 25630 FTG 10 4 MORB FP STRAIGH...

Page 16: ...8 D0549 FTG 16 8 MORB FORB STRAIGHT REDUCER 1 9 17767 HOSE SUCT 1 25 10FT 1 10 C0075 HOSE CLAMP HC125 2 11 C4747 FTG 20 16 HB MAORB 45 1 12 10094 GAUGE OIL LF 2 5 0 5000 BM 1 13 25630 FTG 10 4 MORB F...

Page 17: ...4 13002 DECAL HYD OIL SPECIFICATION MOBIL 1 5 86118 RSRVR 10GAL K MODEL W TANK TOP FILTER 1 6 86123 FILTER TANK TOP SFM 12 SAE 1 7 5591 WASHER 0 31 SAE FLAT YELLOW GR8 2 8 0420 CAP SCR 0 31 18X0 75 HH...

Page 18: ...Owner s Manual Valve Bank Parts Drawing SPOOL SPRING KIT WITH COVER PN 43776 AIR ACTUATOR PN 26566 HANDLE ASM OUTSIDE CTRLS WITH HANDLE PN 30381 SPOOL RETAINER PN 61522 MAIN RELIEF VALVE PN 28510 HAN...

Page 19: ...ified by looking from the front of the truck to the rear of the truck Use the brand specific PTO Pump installation instructions If the directions are not quite clear contact Stellar Customer Service o...

Page 20: ...the Power Beyond feature for additional function see Power Beyond VDM8 Valve later in this chapter for further details Notes on hose line routing Protect these lines with hose wrap when necessary Keep...

Page 21: ...Stellar 108 12 20 36 Shuttle Owner s Manual Page 15 PRESSURE FROM PUMP RETURN TO TANK Hose Kit PN 81916...

Page 22: ...portion of cavity to activate the power beyond fea ture Use thread sealer tape sealers not recommended 3 The Power Beyond feature is now activated and will divert oil to alternate system via the port...

Page 23: ...LEARANCE WHITE BROWN TAGLIGHT BROWN TAGLIGHT BROWN TAGLIGHT BROWN LHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW RHTURN STOP REDLIGHT WHITE BROWN YELLOW BACKUP WHITELI...

Page 24: ...ONTROL CABLES TO VALVE BANK 3 4 2 1 8 7 6 8 9 10 11 8 8 9 5 At Valve Installation ITEM PART DESCRIPTION QTY 1 38351 VALVE CTRL CONSOLE 3LEVER RVC 1 2 37475 CTRL CNTR LOCK LEFT BEND 1 3 37476 CTRL CNTR...

Page 25: ...48 GROMMET 2 50ODX0 125X0 25ID 1 9 35211 PTO AIR REGULATOR 378414 1 10 45333 FTG 4 2 PC DOT MP STRAIGHT 4 11 C5934 FTG 4 4XCLOSE MP MP NIPPLE STRAIGHT BLK 1 12 C1065 BUSHING 0 50X0 25 BLK 1 13 86116 P...

Page 26: ...E DUMP UP LIGHT WIRE ITEM PART DESCRIPTION QTY 1 45907 SWITCH REMOTE KP60 1 2 30472 CAP SCR 10 24X1 25 BTNHD SS 3 3 D0178 WASHER 10 SAE FLAT 6 4 26034 NUT 10 24 HH NYLOC 3 ITEMS NOT SHOWN C0073 TERML...

Page 27: ...1 46626 FENDER WLDMT STEEL SINGLE KPAC 2 2 45039 PLATE MUD FLAP BACKING 43 FENDER KP 2 3 46627 FENDER SUPPORT WELDMENT 4 4 0351 CAP SCR 0 38 16X1 00 HHGR5 8 5 0537 NUT 0 50 13 HH 4 6 46590 CAP SCR 0...

Page 28: ...LOGO 6 00X16 50 06 55832 2 DECAL DANGER ELECTROCUTION HOOK 07 68024 1 DECAL WARNING UNTRAINED OPERATOR ITEM PART No QTY DESCRIPTION Rev Level O Date 08 16 21 Changes Separate chassis decals from hookl...

Page 29: ...79983 1 DECAL DANGER ELECTROCUTION 10 91219 1 DECAL HITCH CAPACITY 30K 09 91220 1 DECAL HITCH CAPACITY 16K 11 68222 1 DECAL HITCH CAPACITY 90K 12 45697 1 ENGINE SPEED PTO CAUTION 13 69463 1 DECAL BAC...

Page 30: ...oil level and add oil if needed When checking hydraulic oil level make certain that all system cylinders are fully retracted Calibrate dump light system Be sure to check all clearances Be sure that r...

Page 31: ...T 0 38 16 HH NYLOC 2 9 70293 LEVER PLUNGER VALVE FINGER 1 10 70294 COLLAR 0 28X0 75X0 38 UHMW 2 11 77785 CAP SCR 0 25 20X1 75 FHSH 6 12 77784 PLATE MNT BRKT STOP SYSTEM CS HOLES 1 13 57735 FTG 8 8 MBS...

Page 32: ...E 2 50 2 9 c1592 ZERK 1 8 NPT STRAIGHT 4 10 42229PC ROLLER 2 50X4 00X3 81X8 00 PWDRCT YEL 2 11 65135 LEVER PLUNGER VALVE FORMED 1 12 C4516 WASHER 0 56IDX1 50ODX0 13 THK NYLON 1 13 8622 CLAMP HOSE TUBE...

Page 33: ...XR32 GARLOCK 2 3 17320 BUSHING 40DXR40 GARLOCK 2 4 0067 BUSHING BPC 2426 24 1 50X1 50 4 5 0069 BUSHING QSI 1618 16 4 6 3875 SNAP RING 1 00 INTERNAL 2 7 22285ZP PIN 1 00X15 00 1 8 54317ZP PIN 2 50X15 7...

Page 34: ...295 LATCH 12 000 1 4 24237 COLLAR 1 53X2 50X1 00 2 5 4912CR PIN 1 00X3 25 SR 1 6 0067 BUSHING BPC 2426 24 1 50X1 50 4 7 0069 BUSHING QSI 1618 16 1 8 0110 SNAP RING 1 00 ID 7200 100 2 9 14672 PIN CAP 0...

Page 35: ...E D T R A P M E T I 1 25735 CYLINDER 6 00X46 25 1 2 15995 MANIFOLD ASM DUAL T2A 5000PSI 1 3 26548 TUBE ASM 0 50 X 19 53 2 4 C4961 PLUG STR HOLLOW HEX 0 38 6 HP5ON 2 5 0635 BUSHING 40DXR32 GARLOCK 4 6...

Page 36: ...Page 30 Stellar 108 12 20 36 Shuttle Owner s Manual Tilt Cylinder PN 23460 2 1 PN 23460 1 3767 1 CYLINDER 3 00X17 00 2 0279 2 FTG 6 6 MFS MORB STRAIGHT ITEM PART No QTY DESCRIPTION...

Page 37: ...TOWERS BRACKET PN 26293 IS NOT USED B C COMPONENTS ARE TO BE INSTALLED IN TOWER ASSEMBLY ITEM PART DESCRIPTION QTY 1 26293 PLATE TAB ALARM MNT 1 2 0491 CAP SCR 0 31 18X4 00 HHGR5 2 3 0343 WASHER 0 31...

Page 38: ...HERE THE HARNESS RUNS TO THE FRONT OF THE TRUCK ATTACHING TO THE BASE OR INBETWEEN THE TRUCK FRAME RAILS TO BE CONNECTED TO WIRE HARNESS PN 26291 DETAIL A SCALE 1 4 1 TO SET TAB ALARM ADJUST TO BE JUS...

Page 39: ...Stellar 108 12 20 36 Shuttle Owner s Manual Page 33 Optional Tab Alarm Wire Harness PN 26291...

Page 40: ...Page 34 Stellar 108 12 20 36 Shuttle Owner s Manual Optional Proximity Switch Wire Harness PN 26416...

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Page 44: ...Subject to Change without Notification 2021 Stellar Industries Inc...

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