stellar labs 108-11-20, Owner'S Manual

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Stellar
®
108-12-20/36 Shuttle Owner’s Manual | Page iii
Table of Contents
Serial Tag Location ..................................................................................................................................................ii
Introduction .............................................................................................................................................................iv
Hooklift Nomenclature ........................................................................................................................................... v
Chapter 1 - Specifications .......................................................................................................................................... 1
Model 108-12-20/36 Shuttle Specifications .......................................................................................................... 1
Acceptable Subframe Dimensions - Model 108-12-20/36 ................................................................................. 2
Chapter 2 - Installation ............................................................................................................................................... 3
General Installation ................................................................................................................................................ 3
Installer Notice ..................................................................................................................................................... 3
Torque Data Chart .............................................................................................................................................. 4
Installation Note ................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ..................................................................................................... 5
Step 2: Bolt tie-down castings to mounting plates. ............................................................................................ 6
Step 3: Drill mounting holes into frame rail. .......................................................................................................... 7
Step 4: Bolt tie-down castings to truck frame. .................................................................................................... 7
Step 5: Install bumper. ............................................................................................................................................ 8
Step 6: Install tarper tower (If applicable). .......................................................................................................... 8
Step 7: Install hydraulic reservoir and valve bank. ............................................................................................. 8
Reservoir Assembly (Cable Controls) - PN 87078 ............................................................................................. 9
Reservoir Assembly (Air Controls) - PN 87081 ................................................................................................. 10
Reservoir Subassembly - PN 86117 ................................................................................................................... 11
Valve Bank Parts Drawing .................................................................................................................................... 12
Step 8: Install PTO and pump. ............................................................................................................................. 13
Face Seal/O-Ring Size Chart ............................................................................................................................... 14
Step 9: Route hydraulic hoses. ............................................................................................................................ 14
Hose Kit - PN 81916 ............................................................................................................................................ 15
Power Beyond VDM8 Valve ............................................................................................................................. 16
Step 10: Route Electrical Components .............................................................................................................. 17
Step 11: Install cab and PTO controls. ................................................................................................................ 18
Cable Controls ................................................................................................................................................... 18
Air Controls ......................................................................................................................................................... 19
Step 12: Install Hoist Up Alarm - PN 83115 .......................................................................................................... 20
Step 13: Install mud flaps and fenders. .............................................................................................................. 21
Steel Fender Assembly - PN 46299 ................................................................................................................... 21
Step 14A: Apply Hooklift Assembly Decals ........................................................................................................ 22
Step 14B: Apply Chassis Decals .......................................................................................................................... 23
Step 15: Fill reservoir and activate hydraulic flow. ............................................................................................ 24
Step 16: Operate hooklift. .................................................................................................................................... 24
Chapter 3 - Assembly Drawings .............................................................................................................................. 25
Base Assembly - PN 81887 ................................................................................................................................... 25
Dump Assembly - PN 81886 ................................................................................................................................. 26
Secondary Assembly - PN 25729 ......................................................................................................................... 27
Tilt Assembly - PN 84609 ....................................................................................................................................... 28
Main Cylinder - PN 25734 ..................................................................................................................................... 29
Tilt Cylinder - PN 23460 ......................................................................................................................................... 30
Optional Tab Alarm Kit - PN 43120 ...................................................................................................................... 31
Optional Tab Alarm (cont.) - PN 43120 .............................................................................................................. 32
Optional Tab Alarm Wire Harness - PN 26291 .................................................................................................... 33
Optional Proximity Switch Wire Harness - PN 26416 .......................................................................................... 34