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TROUBLESHOOTING CHECKLIST 

S

9 9" METAL CUTTER 

 

CAUTION! 

ALWAYS DISCONNECT THE SAW FROM POWER SOURCE BEFORE TROUBLESHOOTING

1)  Machine will not turn on 

a)  Inspect power cord for damage. Check continuity. Replace if needed. (PN SMS9-59) 
b)  Inspect brushes for excessive wear. Replace if needed. (PN SMS9-46) (2) 
c)  Do not exceed 30 minutes run time without cool down of saw. 
d)  Check trigger switch for continuity. Replace if needed. (PN SMS9-63) 

2)  Losing Power 

a)  Inspect brushes and replace if needed. (PN SMS9-46) (2) 
b)  Extension cord too long. Limit cord length to 50’ or less. 
c)  Extension cord too thin. Use 12 AWG or larger. 

3)  Blade Guard Sticks 

a)  Remove guard and remove any foreign material. Wipe any excess material from guard & face plate. 

Guard must move freely. Use light grease on mating contact surfaces to aid in movement. 

b)  Check guard return spring for sufficient tension. Replace if spring is weak. (PN SMS9-16) 
c)  Check guard for distortion. Replace if distorted or damaged. (PN SMS9-14) 

4)  Blade Spins on Spindle 

a)  Check for proper tightness and installation. Inspect inner blade flange (PN SMS9-12) and outer blade 

flange (PN SMS9-10) for wear or damage. Replace if wear is excessive. 

b)  Check flange mating surfaces for flatness. Replace if excessive distortion exists. 
c)  Check to ensure flat washer is present between bolt head and outer blade drive flange. 

5)  Low Blade Life/Teeth Chipping 

a)  Wrong blade for the type of material. 

i) 

RGMBL09 for mild steel up to 1/2” solid. 

ii)  RGMBL09-ALM for aluminum up to 1/2” solid. 
iii)  RGMBL09-SS for stainless steel up to 5/16” solid. 
iv)  RGMBL09-TS for thin steel up to 1/4” solid. 

b)  Aggressive contact with blade into material. The blade must be allowed to do the work. 
c)  Too much vibration due to insufficient clamping, worn or bent blade, or worn parts (see "Saw Vibrates" 

below). 

6)  Saw Vibrates 

a)  Check blade for tightness. 
b)  Inspect inner blade flange (PN SMS9-12) and outer blade drive flange (PN SMS9-10) for 

wear or damage. Replace if needed. 

c)  Check to ensure work is properly clamped. Both primary and cut-off piece can cause vibration. 
d)  Check bevel lock and depth lock for tightness. (PN SMS9-93) 
e)  Check blade teeth for missing carbide, bends or cracks. 

7)  Laser Won’t Track 

a)  Adjust Laser alignment screw (PN SMS9-99) with laser turned on. 

Summary of Contents for S9

Page 1: ...R S MANUAL WARNING TO REDUCE THE RISK OF INJURY USER MUST READ AND UNDERSTAND THIS INSTRUCTION MANUAL EYE PROTECTION REQUIRED HEARING PROTECTION REQUIRED NEVER PLACE FINGERS NEAR CUTTING AREA BEWARE OF ROTATING MACHINE PARTS LINE VOLTAGE PRESENT MODEL S9 120V ...

Page 2: ...terials thicker than 1 2 13 mm solid for aluminum 1 2 13mm for mild steel or 5 16 8 mm for solid stainless steel has been damaged by accident neglect improper service or other causes not arising out of defects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recomm ende d capacit...

Page 3: ...grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators T here i s an increased risk of electric shock if your body is grounded Don t expose power tools to wet or rainy conditions Water entering a power tool will inc...

Page 4: ...d Care Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Any tool that cannot be controlled with the switch is dangerous a...

Page 5: ...nce section of this manual When servicing a tool use only identical replacement parts Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES AND SYMBOLS WARNING DO NOT OPERATE MACHINE IF WARNING AND OR INSTRUCTION LABELS ARE MISSING OR DAMAGED CONTACT STEELMAX FOR REPLACEMENT LABELS THE STANDARD LABELS ARE SHOWN B...

Page 6: ...lling any new blade Do not use dull or broken blades Check blades often for condition and wear Check chip collector cover for proper fit to minimize the risk of flying debris Beware of ejecting chips They become HOT both during and after cutting Always make provisions for safe handling of excess material Keep bottom of base plate free from dirt and other debris To obtain an additional copy of this...

Page 7: ...ing before each use Do not operate saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position If saw is accidentally dropped lower guard may be bent Raise the lower guard and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation and condition of the lower guard spring I...

Page 8: ... use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance for blade binding Always use blades with correct size and shape diamond vs round arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washer or bolts The blade washer and bolt were specially designed fo...

Page 9: ...es WARNING DO NOT USE TINTED GLASSES TO ENHANCE THE LASER LIGHT Tinted glasses will reduce overall vision for the application and interfere with the normal operation of the tool WARNING NEVER AIM THE BEAM AT A WORKPIECE WITH A REFLECTIVE SURFACE Highly polished or similar reflective surfaces are not recommended for laser use where eye exposure is possible due to reflection These surfaces could ref...

Page 10: ...ecautions are taken When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur Investigate and take corrective actions to eliminate the cause of blade binding When rest...

Page 11: ...d Lock Blade Drive Mounting Bolt Laser Light On Off Switch Metal Cutting Saw Blade Sight Window Chip Cover Retaining Screws Laser Alignment Screw Not all Models LEFT SIDE VIEW RIGHT SIDE VIEW Auxiliary Handle Laser Guide or optional Light Illuminator Bevel Adjustment Lever and Index Carbon Brushes Blade Lock Depth Adjustment Lever Rear Bevel Lock Screw ...

Page 12: ...12 ...

Page 13: ... 1 25 BATTERY HOLDER SUPPORT SMS9 25 1 79 EDGE GUIDE SMS9 79 1 26 WIRE HOLDER SMS9 26 1 80 RIVET PART OF ASSEMBLY 77 SMS9 80 1 27 PLASTIC COVER SMS9 27 1 81 RETAINER EDGE GUIDE SMS9 81 1 28 BATTERY AAA TYPE SMS9 28 2 82 SCREW SMS9 82 3 29 BATTERY COVER SMS9 29 1 83 PIN SHOE PLATE FRONT SMS9 83 1 30 PLATE GEARBOX COVER SMS9 30 1 84 THUMBSCREW SMS9 84 1 31 BEARING BALL SMS9 31 1 85 WRENCH BLADE SMS9...

Page 14: ...loded View drawing on page 10 If required assemble edge guide item 79 to base plate item 77 and adjust edge guide to desired position Secure with thumb screw item 73 If a blade has not been installed install an authorized saw blade as detailed in the Changing Saw Blades section page 16 Description Part Quantity Operator s Manual LIT301RGM 1 Earplugs 2 RGM80289 1 Safety Goggles RGM80290 1 13 MM Wre...

Page 15: ...lectronic Laser Guide 6 Adjust to the proper depth of cut by loosening and re tightening the rear Lever Lock item 93 at rear of saw In most cases depth should be set at maximum unless there are obstructions below the work surface Depth can be set by observing index marks printed on housing along depth bracket 7 Connect machine to power source 8 Firmly grasp guide handle and trigger handle switch i...

Page 16: ...ch and move saw into material while applying smooth constant pressure during cutting 3 When cut is complete release trigger switch to stop saw motor 4 Turn Laser Light On Off switch to Off position AFTER COMPLETING THE CUT 1 After the cut release trigger switch to the OFF position 2 When saw motor completely stops place saw on secure and level surface 3 Turn Laser On Off switch to Off position ...

Page 17: ... Tinted glasses will reduce overall vision for the application and interfere with the normal operation of the tool NEVER AIM THE BEAM AT A WORKPIECE WITH A REFLECTIVE SURFACE Highly polished or similar reflective surfaces are not recommended for laser use where eye exposure is possible due to reflection These surfaces could reflect the beam back toward the operator or bystanders ALWAYS CONSIDER TH...

Page 18: ... Cover Retaining screws item 22 2 Remove chip collector from the right side of saw item 3 3 Empty chip collector by tipping the cover sideways and letting the chips and debris fall out Clean all debris from saw body 4 Install chip collector on saw and fasten securely by tightening thumbscrews WARNING FAILURE TO SECURE THE CHIP COLLECTOR COVER MAY RESULT IN UNCONTROLLED DISCHARGE OF CHIPS AND OPERA...

Page 19: ...ive flange item 8 9 and 10 5 Remove saw blade item 11 6 Thoroughly clean inner and outer blade drive flanges and blade mounting surface before installing new blade 7 Reverse process to install new blade Chip Cover Retaining Thumb Screws REPLACING MOTOR BRUSHES Refer to the diagram to the right 1 Place saw on level secure surface 2 Remove two 2 motor brush retainer screws item 1 and slide the brush...

Page 20: ...ess and installation Inspect inner blade flange PN SMS9 12 and outer blade flange PN SMS9 10 for wear or damage Replace if wear is excessive b Check flange mating surfaces for flatness Replace if excessive distortion exists c Check to ensure flat washer is present between bolt head and outer blade drive flange 5 Low Blade Life Teeth Chipping a Wrong blade for the type of material i RGMBL09 for mil...

Page 21: ...ate or Bar maximum 13mm Mild Steel 1 2 13mm Aluminum 1 2 8mm Stainless Steel 5 16 Case Dimensions 394mm H 15 5 381mm W 15 546mm L 21 5 Saw Blades Application Part For cutting mild steel to 1 2 RGMBL09 For cutting thin steel to RGMBL09 TS For cutting aluminum to RGMBL09 ALM For cutting stainless steel to 5 16 RGMBL09 SS YOUR STEELMAX DISTRIBUTOR 6200 S Troy Circle Suite 110 Centennial CO 80111 Phon...

Page 22: ......

Page 23: ...FirstClass Postage Required Steelmax Tools LLC 6200 S TROY CIRCLE STE 110 CENTENNIAL CO 80111 ATTENTION WARRANTY DEPARTMENT ...

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