SteelMax OSC 8 Operator'S Manual Download Page 1 | Manualshive

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The tools of innovation.

1

5335

E. Fremont Drive,

Centennial

, CO 80112

1

–

87STEELMAX, FAX 303

–

690

–

9172

www.steelmax.com

[email protected]

OPERATOR’S MANUAL

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O

S

S

C

C

8

8

PENDULUM OSCILLATOR

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3
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Summary of Contents for OSC 8

Page 1: ...The tools of innovation 15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL O OS SC C 8 8 PENDULUM OSCILLATOR ...

Page 2: ...UP AND OPERATION 7 3 1 Assembling 7 3 2 Connecting 8 3 2 1 To the welding circuit 8 3 2 1 To the power supply 9 3 2 2 To the Rail Runner 2 welding carriage 10 3 3 Operating 12 4 ACCESSORIES 14 4 1 Freestanding support 14 4 2 Power supply 15 5 EXPLODED VIEWS AND PARTS LIST 16 6 WIRING DIAGRAM 19 7 DECLARATION OF CONFORMITY 20 8 WARRANTY CARD 21 ...

Page 3: ...l power supply allows you to connect the oscillator to a 115 V or 230 V power source The oscillator can also be used on the Rail Runner 2 welding carriage to allow work with or without seam tracking 1 2 Technical data Voltage 14 24 V DC Power 50 W Torch type MIG MAG Torch diameter 16 22 mm 5 8 7 8 Oscillation type Pendulum Oscillation width at r 150 mm 6 1 30 mm 1 100 1 32 1 3 16 Oscillation speed...

Page 4: ... included 1 Oscillator 1 unit 2 2 m 6 5 ft power cord 1 unit 3 Low rod torch holder with clip 1 unit 4 Arm 1 unit 5 Clamping block 1 unit 6 M6x40 screw 2 units 7 80 mm 3 rod 1 unit 8 5 mm hex wrench 1 unit Operator s Manual 1 unit 1 2 3 4 5 7 6 8 ...

Page 5: ...OSC 8 OSC 8 Operator s Manual 5 1 4 Dimensions 117 mm 4 5 8 215 mm 8 7 16 343 mm 13 1 2 ...

Page 6: ...r source are the same as those specified on the rating plate 5 Do not carry the oscillator by the cord This can cause damage 6 Keep the oscillator dry Do not expose it to rain snow or frost 7 Do not use near flammable materials or in explosive environments 8 Connect the power cord only after you set the switch to the middle position 9 Install only MIG MAG torches with the diameter of 16 22 mm 5 8 ...

Page 7: ...erator s Manual 7 3 STARTUP AND OPERATION 3 1 Assembling Use the 5 mm hex wrench to install the clamping block in the chosen position Point the arm down and then install the arm and the torch holder INCORRECT CORRECT ...

Page 8: ...the oscillator onto a 22 mm 7 8 diameter rod 1 and set the switch to the middle position 2 Then connect the power cord to the welding circuit 3 Next connect the power cord to the oscillator 4 Green Brown White Yellow Welding circuit External START STOP 14 24 V DC GND Shield 1 2 3 4 ...

Page 9: ...al 9 3 2 1 To the power supply Put the oscillator onto a 22 mm 7 8 diameter rod 1 or a freestanding support 2 option Next set the switch to the middle position 3 Then connect the oscillator to the power supply 4 option 1 2 3 4 4 ...

Page 10: ...ng assembly the oscillator with a 203 mm 8 rod and a clamping block 1 option Then use the 80 mm 3 rod to put the oscillator onto the carriage 2 Next set the switch to the middle position 3 and connect the oscillator to the carriage 4 1 2 3 4 Part number KLM 0236 00 16 00 0 203 mm rod KST 0525 11 00 00 0 Clamping block ...

Page 11: ... 11 To use the oscillator with seam tracking put the oscillator onto the carriage with the installed seam tracking attachment 1 Next set the switch to the middle position 2 and connect the oscillator to the tracking sensor 3 2 1 3 ...

Page 12: ... the switch is set to EXTERNAL control oscillations start when a 14 24 V DC is supplied to the green wire refer to chapter 3 2 1 for the diagram To stop oscillations use an external START STOP switch to disconnect the green wire Parameter Value Description 0 100 Oscillation width 0 100 Oscillation speed 0 3 s Oscillation dwell time in the top position 0 3 s Oscillation dwell time in the bottom pos...

Page 13: ...OSC 8 OSC 8 Operator s Manual 13 To get the correct shape of oscillation make sure that the axis of the torch crosses with the axis of the oscillator s output shaft ...

Page 14: ...OSC 8 OSC 8 Operator s Manual 14 4 ACCESSORIES 4 1 Freestanding support Allows welding with oscillation of pipes that rotate and plates that move Part number STJ 0629 24 00 00 0 ...

Page 15: ...OSC 8 OSC 8 Operator s Manual 15 4 2 Power supply Allows you to connect the oscillator to a 115 V or 230 V power source Part number ZSL 0497 16 00 01 0 115 V US ZSL 0497 16 00 00 0 230 V CEE ...

Page 16: ...00 0 CLAMP 1 3 SRB 000124 HEX SOCKET HEAD CAP SCREW M6x40 2 4 KLC 000008 5 MM HEX WRENCH 1 5 RAM 0477 01 10 00 0 OSCILLATOR ARM ASSY 1 6 UCW 0476 06 00 00 0 TORCH HOLDER LOWER ROD CLAMP ASSY 1 7 RKJ 000036 HANDLEVER M6 32 1 8 TLJ 0419 04 02 03 0 INSULATION TUBE 1 9 WSP 0497 17 00 00 0 SUPPORT 1 10 WZK 0497 14 00 00 0 POWER SUPPLY WIRE SET 1 not shown in the drawing ...

Page 17: ...OSC 8 OSC 8 Operator s Manual 17 8 7 9 10 17 1 11 6 12 13 14 4 3 16 25 15 2 18 19 23 24 21 20 26 27 28 22 32 31 33 34 29 30 35 36 37 40 39 38 42 43 41 44 ...

Page 18: ...1 NKR 000139 LOW HEX NUT M6 2 22 WKR 000292 HEX SOCKET BUTTON HEAD SCREW M4x6 8 23 PRS 000003 EXTERNAL RETAINING RING 12z 1 24 LOZ 000085 BALL BEARING 12x24x6 2 25 PDK 000178 WASHER 12x18x0 2 4 26 KRP 0497 01 00 00 0 BODY 1 27 LOZ 000123 BALL BEARING 10x19x5 1 28 PAS 000013 TOOTHED BELT 130XL037 1 29 WZK 0497 11 00 00 0 TRANSOPTOR WIRE SET 1 30 WKR 000180 CROSS RECESSED PAN HEAD SCREW M3x5 2 31 WK...

Page 19: ...OSC 8 OSC 8 Operator s Manual 19 6 WIRING DIAGRAM ...

Page 20: ...ity that OSC 8 Pendulum Oscillator is manufactured in accordance with the following standards EN 12100 EN 60204 1 EN 60974 10 and satisfies regulations of the guidelines 2004 108 EC 2006 95 EC 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 5 September 2016 ___________________________ Marek Siergiej CEO ...

Page 21: ...anship under normal use for a period of 12 months from the date of sale This warranty does not cover damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Serial number Date of sale Signature and stamp of the seller 1 03 6 September 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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