SteelMax D250X Operator'S Manual Download

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D250X

This document is protected by copyrights.

Copying, using, or distributing without permission of PROMOTECH is prohibited.

6. DECLARATION OF CONFORMITY

Declaration of Conformity

PROMOTECH sp. z o.o.

ul. Elewatorska 23/1

15-620 Bi

ałystok

Poland

We declare with full responsibility that:

D250X Drilling Machine with Electromagnetic Base

is manufactured in accordance with the following standards:

•

EN 60745-1

•

EN 55014-1

•

EN ISO 12100

and satisfies the regulations of the guidelines: 2014/30/EU, 2014/35/EU, 2006/42/EC,

2011/65/EU, 2012/19/EU.

Person authorized to compile the technical file:

Marek Siergiej, ul. Elewatorska 23/1, 15-

620 Białystok, Poland

Białystok, 21 October 2019

___________________________

Marek Siergiej

CEO

Summary of Contents for D250X

Page 1: ... of innovation 112 Inverness Circle East Suite F Englewood CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE D D2 25 50 0X X ...

Page 2: ...3 1 Installing and removing the annular cutter 9 3 2 Installing and removing the cooling system 10 3 3 Monitoring system of the clamping force 11 3 4 Preparing 11 3 5 Drilling 13 3 6 Replacing the motor brushes 15 4 ACCESSORIES 16 4 1 Pressure cooling system 16 4 2 Pipe attachment DMP 251 16 5 EXPLODED VIEWS AND PARTS LISTS 17 6 DECLARATION OF CONFORMITY 24 7 WARRANTY CARD 25 ...

Page 3: ...p protects the machine from falling in case of a clamping loss An optional attachment allows you to drill in pipes 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 1600 W Tool holder 19 mm 3 4 Weldon Maximum drilling diameter 65 mm 2 56 Maximum drilling depth 75 mm 2 95 Clamping force surface with the thickness of 25 mm and roughness Ra 1 25 11 000 N Electromagnetic base ...

Page 4: ...stributing without permission of PROMOTECH is prohibited 4 1 3 Equipment included 1 Drilling machine 1 unit 2 Plastic box 1 unit 3 Cooling system 1 unit 4 Handle 3 units 5 Safety strap 1 unit 6 5 mm hex wrench with a handle 1 unit Operator s Manual 1 unit 6 1 2 4 5 3 ...

Page 5: ...D250X This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 5 1 4 Dimensions 479 mm 19 355 mm 14 264 mm 10 4 ...

Page 6: ...ing or distributing without permission of PROMOTECH is prohibited 6 1 5 Design Motor START Motor STOP Electromagnetic base MAGNET switch Chip guard Bottle valve lever Carrying handle Electromagnetic base Hole for a safety strap Spindle with arbor Gear switch ...

Page 7: ... pull the cord This can cause damage and electric shock 8 Keep untrained bystanders away from the machine 9 Before each use ensure the correct condition of the machine power source pow er cord plug control panel and tools 10 Before each use make sure that no part is cracked or loose Make sure to main tain correct conditions that can have an effect on the operation of the machine 11 Keep the machin...

Page 8: ... on the workpiece rub the workpiece with coarse grained sandpaper Make sure that the bottom of the base is in full con tact with the workpiece 25 Do not touch chips or moving parts Do not let anything catch in moving parts 26 After each use remove chips and coolant from the machine and the tool Do not remove chips with bare hands 27 Unplug the power cord before you do maintenance or install remove...

Page 9: ...r Unplug the power cord and rotate the handles to the right 1 to lift the motor Use gloves to put the correct pilot pin into the annular cutter 2 Use a dry cloth to clean the arbor and the cutter Put the cutter into the arbor 3 to align the flat surfaces 4 with the screws 5 Use the 5 mm hex wrench to tighten the screws To remove the cutter loosen the screws 5 with the 5 mm hex wrench 2 1 3 5 4 ...

Page 10: ... Copying using or distributing without permission of PROMOTECH is prohibited 10 3 2 Installing and removing the cooling system Attach the bottle to the bracket 1 Attach the hose to the fitting 2 To remove the bottle continue in reverse sequence 1 2 ...

Page 11: ...nd transport Attach the handles to the feed shaft Select the annular cutter or drill bit that matches the required hole diameter Use a dry cloth to clean the spindle and the cutter Then install the cutter as described before Put the machine on a flat ferromagnetic workpiece with the thickness of at least 8 mm 0 3 Make sure that there is no rust paint chips or dirt They decrease the clamping force ...

Page 12: ... mix water and drilling oil Then make sure that the cooling system works correctly To do this lightly loosen the bottle cap and use the lever to open the valve Then rotate the handles to the left to apply a light pressure on the pilot pin The coolant should fill the system and start flowing from the cutter The cooling system works by gravity Thus in the inverted or horizontal position use coolants...

Page 13: ... as St5 E295 18G2A S355N or 45 C45 requires lower speeds If the speed is too high or too low for the workpiece strength and the type diameter of the tool the tool will wear faster or be unable to drill the hole Press the green MOTOR button to start the motor Rotate the handles to the left to put the tool into the workpiece If the motor does not start check the condition of the brushes If the brush...

Page 14: ...the hole is made retract the tool from the workpiece and press the red MOTOR button to turn off the motor Before you move the machine set the MAGNET switch to O to turn off the base After the work is finished and the motor turned off set the gear switch to the op posite position Then turn on the motor and let it operate for a while with no load to improve lubrication Next turn off the motor and th...

Page 15: ...cing the motor brushes Every 100 work hours check the condition of the brushes To do this unplug the power cord and remove the cover 1 Lift the spring 2 and remove the brush If the brush is shorter than 5 mm 0 2 replace the two brushes with new ones Install in reverse sequence Then let the motor operate with no load for 20 minutes 1 2 ...

Page 16: ...out permission of PROMOTECH is prohibited 16 4 ACCESSORIES 4 1 Pressure cooling system Capacity of 2 liters 4 2 Pipe attachment DMP 251 For pipes with diameters of 80 250 mm 3 10 Internal dimensions 95 211 mm 3 74 8 31 Part number UKL 0440 16 00 00 0 Part number PDS 0110 03 00 01 0 ...

Page 17: ...ion of PROMOTECH is prohibited 17 5 EXPLODED VIEWS AND PARTS LISTS 1 3 4 2 5 ITEM PART NUMBER DESCRIPTION Q TY 1 UKL 0630 04 00 00 0 COOLANT BOOTLE ASSY 1 2 DZW 0212 12 00 00 0 SPOKE HANDLE ASSY 3 3 KLC 000037 5 MM HEX WRENCH WITH HANDLE 1 4 PAS 000008 SAFETY STRAP 1 5 SKR 000017 PLASTIC BOX 1 ...

Page 18: ...RT NUMBER DESCRIPTION Q TY 1 SLN 0630 01 00 00 0 MOTOR 115V 1 1 SLN 0630 01 00 00 1 MOTOR 230V 1 2 SRB 000083 HEX SOCKET HEAD CAP SCREW M5x16 4 3 PDK 000044 SPRING WASHER 5 1 4 4 PDK 000017 ROUND WASHER 5 3 4 5 WKR 000413 CROSS RECESSED PAN HEAD SCREW M5x6 2 6 MCW 0630 06 00 00 0 COOLANT BOOTLE BRACKET 1 7 WKR 000395 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20 2 8 PDK 000151 NYLON WASHER 8 1x14x...

Page 19: ...3 03 10 00 0 SAFETY WIRE SET 1 25 WKR 000193 CROSS RECESSED PAN HEAD SCREW M4x8 1 26 PDK 000016 ROUND WASHER 4 3 2 27 STR 0257 04 03 00 3 MODULE 115V 1 27 STR 0257 04 03 00 2 MODULE 230V 1 28 MSK 0599 04 01 00 0 PANEL PLATE 1 29 PDK 000161 EXTERNAL TOOTH LOCK WASHER 3 7 3 30 WKR 000415 CROSS RECESSED PAN HEAD SELF TAPPING SCREW 3 5x13 3 31 PNK 000013 MAGNET SWITCH 1 32 WLC 000005 START STOP SWITCH...

Page 20: ...4 28 22 21 20 18 17 15 14 13 12 3 10 9 8 2 1 7 6 5 ITEM PART NUMBER DESCRIPTION Q TY 1 WKR 000526 TORX PAN HEAD SCREW 4x25 2 2 WKR 000527 TORX PAN HEAD SCREW 4x35 2 3 PKR 0630 01 04 00 0 STATOR COVER 1 4 OBD 0630 99 01 00 0 MOTOR COVER WITH STATOR ASSY 230V 1 4 OBD 0630 99 01 00 1 MOTOR COVER WITH STATOR ASSY 115V 1 5 WKR 000506 SCREW FOR PLASTIC 3x10 2 ...

Page 21: ...LDER 2 13 WKR 000300 SCREW FOR PLASTIC 4x16 4 14 OBD 0563 01 07 00 0 FAN COVER 1 15 WKL 000046 BEARING INSERT 1 16 WRN 0630 01 03 00 0 ROTOR ASSY 115V 1 16 WRN 0630 01 03 00 1 ROTOR ASSY 230V 1 17 LOZ 000158 BALL BEARING 12x28x8 1 18 PRS 000003 EXTERNAL RETAINING RING 12z 1 19 PKR 0630 99 00 00 0 GEARBOX COVER ASSY 1 20 PRS 000356 INTERNAL RETAINING RING 28w 1 21 LOZ 000025 BALL BEARING 12x28x8 1 ...

Page 22: ... 26 31 30 24 23 29 28 27 22 21 20 25 16 18 17 19 15 14 39 13 38 37 12 1 8 11 6 7 10 5 9 4 3 ITEM PART NUMBER DESCRIPTION Q TY 1 KLK 000051 DOWEL PIN 5n6x30 1 2 WDZ 0630 02 07 00 0 SLIPPER ASSY 1 3 KOL 0630 02 03 00 0 GEAR z42 z54 1 4 WPS 0563 02 20 00 1 KEY 4x4x25 1 5 WLK 0630 02 04 00 0 PINION SHAFT z12 1 6 PDK 000164 SPACER WASHER 12x18x1 1 ...

Page 23: ...OSE FITTING 1 20 KLK 000096 DOWEL PIN 5n6x22 1 21 LST 0630 02 01 02 0 GEAR RACK 1 22 SRB 000115 HEX SOCKET HEAD CAP SCREW M6x25 1 23 TLJ 000038 SELF LUBRICATION SLEEVE 20 23x25 4 24 KLM 0630 02 09 00 0 GUIDE 2 25 PRS 000245 SEAL 30x42x7 2 26 WRZ 0630 02 06 00 0 SPINDLE ASSY 1 27 PRS 000021 EXTERNAL RETAINING RING 30z 1 28 WKR 000036 HEX SOCKET SET SCREW WITH FLAT POINT M12x10 1 29 SPR 0630 02 06 0...

Page 24: ...with full responsibility that D250X Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards EN 60745 1 EN 55014 1 EN ISO 12100 and satisfies the regulations of the guidelines 2014 30 EU 2014 35 EU 2006 42 EC 2011 65 EU 2012 19 EU Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Białystok 21 Octo...

Page 25: ...ic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover tools as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workman ship or material Serial number Date of sale Signature and stamp of the seller 0 03 11 March 2020 WE RESERVE THE RIGHT TO...

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