STEELE PRODUCTS SP-GG600 Owner'S Manual Download

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Summary of Contents for SP-GG600

Page 1: ...it Uenerntur FOR SERVICE CALL OQ QaE EQ PARA SERVICI0 LLAME UUUmU_UmUUU I ...

Page 2: ...allation 26 Compliance 28 Specifications 29 General Parts Listing 30 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY KingCraft WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2 ...

Page 3: ...ss hours at the service center location and the availibility of replacement parts All decisions of STEELE with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to the retailer T...

Page 4: ...ired oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use Merchandise sold by All Power America which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will app...

Page 5: ...ure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED NOTE NOTES GIVE HELPFUL INFORMATION WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AN...

Page 6: ... and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN Gasoline fuel and fumes are flammable and potentially explosive Use proper fue...

Page 7: ... engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE...

Page 8: ...zed plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid bo...

Page 9: ...ical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and...

Page 10: ...n it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generato...

Page 11: ...enance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER Installation Ensure installation meets all applicable safety and local and national electrical codes Have in...

Page 12: ...f the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make sure ...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediate...

Page 14: ...e only UL approved cords having the correct gauge and length according to the following table NamepUate Amps Cord Lengths full Uoad 0 ft 50 ft 50 ft lO0 ft 100 ft 150 ft 150 ft 200 ft 0 5 16 AWG 16 AWG 12 AWG 12 AWG 5 1 8 16 AWG 14 AWG 10 AWG 8 1 12 14 AWG 12 AWG 12 1 15 12AWG 10 AWG 15 20 10 AWG 10 AWG 14 ...

Page 15: ...Owner s M l Battery This product does not need a battery 15 ...

Page 16: ...ee at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 1 Handle with bolt and bracket 2 3 4 5 6 8 9 lO 11 1 Handle Retainer Bracket with Bolt 6 six 8ram bolts 6ram x 1 0 thread 6 six lOmm Juts 6ram x 1 0 thread 2 two rubber bushings with 6 nuts 1 one axie shaft 2 two washers 2 two cotter pins 4 four leg bolts and nu...

Page 17: ...nstalation This generator has an option of not using the mobility kit If this is desired just install the 4 rubber mounts on the frame as shown this is why there are 6 mounts If you want to use the mobility kit save the 4 mounts in a safe place and continue to the mobility kit installation section Here is a picture of the floor mounts installed 17 ...

Page 18: ... onto the boA Tighien with a wrench This is wI_at the leg iooks t ike wh_4_ it b installed The wheo s should be installed on ff_e ado opposi_e to the handle Place a Mock ofwood under _he _ et_eralor so that you dor_t have to hold it up while rating to install the axJe Push the two axJe mourlt bra es_ o lio each aide of the a_el Place fhe aMe u_ der tl_e unit Thread two bol is thru the tubular fram...

Page 19: ...LEVEL WiTH THE UPPER MARKED LiNE ON THE DiPSTiCK THEN SCREW THE DiPSTiCK BACK iNTO THE OiL FiLL HOLE Before Starting the Generator 1 Check that the engine power switch is in its OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Thereafter check the engine s fue...

Page 20: ...flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture from starting a cold en...

Page 21: ...the engine 5 If the choke lever has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up Stopping Engine 1 Turn the engine switch to the OFF position 2 Turn the fuel valve lever to the OFF position When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility o...

Page 22: ...rator is running simply connect the power cords of 120 volt AC powered equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKER TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD SHOULD AN OVERLOAD OCCUR THE BREAKER WILL TRIP TO ITS OFF POSITION CAUSING THE GENERATOR TO AUTOMATICALLY SHUT DOWN IN THIS CASE REFER TO ABOVE IN THIS POSITION THEN RESET THE C...

Page 23: ...HE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 If using only a 12 a volt DC tool or equipment turn the 120 volt AC If using only a 12 a volt DC tool or equipment turn the 120 volt AC 4 Start and run the engine as described above 5 When finished using the generator turn the engi...

Page 24: ...sulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE THE SPARK PLUG MUST...

Page 25: ...technition before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Every 50 hours of us...

Page 26: ...iNG OR HOiSTiNG EQUIPMENT WHEN MOVING iT TO THE iNSTALLATiON LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air is readily available Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy wind...

Page 27: ... frame to the concrete stab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector 8 on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth ...

Page 28: ...This certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate SMALL NON ROAD ENGINE FAMILY 5JDGS 3892GA This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFR Part 90 Subpart C both during and after model year production Failure to comply with these...

Page 29: ...ne 120 240V AC twistqock outlet q DO electrical 12V 8 3A Gasoline engine Horsepower 13 Type 4 cycle OHV air cooled recoil start Displacement 389cc Oil capacity 1 16 quart 1 1 liter EPA approved yes Type Unleaded gasoline Capacity 6 6 gallons 25 liters Running time 11 hours at half load 9 hours at full load approx Fuel gauge included Weight Approximate weight 190 Ibs 29 ...

Page 30: ...A 02 JD HEAD COVER WASHER COMP JF340 A 02 APG3009 A 03 JD WASHER COVER PACKING JF340 A 03 APG3009 A 04 JD HEAD COVER COMP JF340 A 04 APG3009 A 05 JD HEAD COVER PACKING JF340 A 05 APG3009 A 06 JD FLANGE BOLT M1OX 80 JF340 A 06 APG3009 A 07 JD SPARK PLUG JF340 A 07 APG3009 A 08 JD EXHAUST PIPE STUD BOLT JF340 A 08B APG3009 A 09 JD CYLINDER HEAD COMP JF390A 09 APG3009 A I 0 JD CARBURETOR STUD BOLT JF...

Page 31: ...9 B 07 JD APA3009 B 08 JD FLANGE NUT CRANK CASE BALL BEARING 6207 WASHER 4 8 3 x 1 17xl LOCK PIN 10 mm JF340 B 02 JF390 B 03 JF340 B 04 JF340 B 05 JF340 B 06 APA3009 B 09 JD APA3009 B 10 JD APA3009 B 11 JD APA3009 B 12 J D APA3009 B 13 JD APA3009 B 14 J D APA3009 B 15 JD GOVERNOR ARM SHAFT OIL SEAL DRAIN PLUG WASHER 12mm DRAIN PLUG BOLT OIL SEAL 35 x 452x 8 OIL PROTECTOR BALL BEARING 6202 JF340 B ...

Page 32: ... 1 APA3009 C 06 JD FLANGE BOLT M8X35 JF390 C 01 APA3009 C 07 JD CRANKCASE COVER JF340 C 04B APA3009 C 08 JD GOVERNOR GEAR WASHER 6 mm JF340 C 06 APA3009 C 09 JD GOVERNOR GEAR JF340 C 07 APA3009 C I 0 JD SLIDER SHAFT JF340 C 05 APA3009 C I 1 JD SLIDER WASHER 6 mm JF340 C 08 APA3009 C 42 JD GOVERNOR SLIDER JF340 C 09 APA3009 C I 3 JD BALL BEARING 6202 JF340 B l 3 APA3009 C 14 JD BALL BEARING 6207 JF...

Page 33: ...6000W Generator General Parts Listing D APA Part No Descri tion Part No APG3009 D OI JD CRANKSHAFT COMP JF340 D 02 APG3009 D 02 JD BALANCER WEIGHT JF340 D 04 33 ...

Page 34: ...JF390 E 02 APG3009 E 03 JD OIL RING A JF390 E 03 APG3009 E 04 JD OIL RING B JF390 E 04 APG3009 E 05 JD PISTON PIN CLIP 20 mm JF240 E 05 APG3009 E 06 J D PISTO N J F390 E 05 APG3009 E 07 JD PISTON PIN JF390 E 06 APG3009 E 08 JD CONNECTING ROD JF340 E 07 APG3009 E 09 JD CONNECTING COVER JF340 E 08 APG3009 E 10 JD CONNECTING ROD BOLT JF340 E 09 34 ...

Page 35: ...PG3009 F 04 JD APG3009 F 05 JD APG3009 F 06 JD APG3009 F 07 JD APG3009 F 08 JD PIVOT BOLT PUSH ROD GUIDE PLATE ROD PUSH VALVE LIFTER CAMSHAFT APG3009 F 09 J D VALVE ROTATO R J F340 F 06 APG3009 F 10 JD EX VALVE SPRING RETAINER JF340 F 07 APG3009 F 11 JD VALVE SPRING JF340 F 08 APG3009 F 12 JD VALVE SPRING SEAT JF340 F 09 APG3009 F 13 JD IN VALVE SPRING RETAINER JF340 F 10 APG3009 F 14 JD EX VALVE ...

Page 36: ...G 03 APG3009 G 04 JD PLATEN SPRING JF340 G 04 APG3009 G 05 JD STARTER DETENT JF340 G 05 APG3009 G 06 JD DETENT SPRING JF340 G 06 APG3009 G 07 JD RECOIL STARTER REEL JF340 G 07 APG3009 G 08 JD START RETURN SPRING JF340 G 08 APG3009 G 09 JD RECOIL STARTER CASE COMP JF340 G 09 APG3009 G 10 JD RECOIL STARTER ROPE JF340 G 10 APG3009 G 11 JD STARTER KNOB JF340 G 11 APG3009 G 12 JD FLANGE BOLT M6X8 JF340...

Page 37: ...Parts Listing 4 2 H APA Part No Descri tion Part No APG3009 H 01 J D SH ROU D J F340 H 01 APG3009 H 02 JD FLANGE BOLT M6 X 14 JF340 H 02 APG3009 H 03 JD FAN COVER COMP JF340 H 03 APG3009 H 04 JD WIRE HARNESS CLIP JF340 H 04 37 ...

Page 38: ... APG3009 1 03 JD TUBE B JD3800 B 03 APG3009 1 04 JD WIPE HARNESS CLIP JD3800 B 04 APG3009 1 05 JD DASHPOT CHECK VALVE JD3800 B 05 APG3009 1 06 JD MANUAL CHOKE STAY ASSY JD3800 B 06 APG3009 1 07 JD CARBURETOR IRON GASKET JF340 1 05 CARBURETOR ASSY JF390 1 04B CARBURETOR PAPER GASKET JF340 1 03 APG3009 1 10 JD CARBURETOR INSULATING PLATE JF340 1 02B APG3009 1 11 JD INTAKE PIPE GASKET JF340 1 01 38 ...

Page 39: ... Part No APG3QO9 J 01 JD FLYWHEEL JF340 J 01A APG3QO9 J 02 JD FLYWHEEL JF340 J 01B APG3QO9 J 03 JD SPECIAL WOODRUFF KEY JF340 J 02 APG3QO9 J 04 JD COOLING FAN JF340 J 03 APG3QO9 J 05 JD STARTER PULLEY JF340 J 04 APG3QO9 J 06 JD FLYWHEEL NUT M16 JF340 J 05 39 ...

Page 40: ... JD APG3009 K 07 JD APG3009 K 08 JD APG3009 K 09 JD APG3009 K 10 JD NOISE SUPPERSSOR CAP ASSY INGITION GOIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT CHARGE COIL ASSY FLANGE BOLT M6 X 40 CORD CLAMPER FLANGE BOLT M6X20 JF340 K 01 JF340 K 02 JF340 K 03 JF340 K 04 JF340 K 05 JF340 K 06 JF340 K 07 JF340 K 08 JF340 K 09 JF340 K 10 4O ...

Page 41: ...TROL ADJUSTING SPRING JF340 M 03 PAN SCREW M5 X 34 FLANGE BOLT M6 X 14 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 JF340 M 04 JF340 M 05 JF340 M 06 JF340 M 07 JF340 M 08 JF340 M 09 APG3009 M 04 JD APG3009 M 05 JD APG3009 M 06 JD APG3009 M 07 JD APG3009 M 08 JD APG3009 M 09 JD APG3009 M 10 JD GOVERNOR ARM BOLT M6 JF340 M 10 APG3009 M 11 JD CONTROL ARM JF340 M 11 41 ...

Page 42: ...009 N 04 JD MUFFLER PROTECTOR SEAL JD3800 B 04 APG3009 N 05 JD MUFFLER SIDE PROTECTOR JD3800 B 05 APG3009 N 06 JD MUFF INNER PROTECTOR COMP JD6500 A 01 APG3009 N 07 JD MUFFLER COMP JD6500 A 02 APG3009 N 08 JD MUFF OUTER PROTECTOR COMP JD3800 B 08 APG3009 N 09 JD EX PIPE GASKET JD3800 B 09 APG3009 N 10 JD EX PIPE COMP JD3800 B 10 APG3009 N 11 JD FLANGE BOLT M8 X 25 JD3800 B 11 APG3009 N 12 JD FLANG...

Page 43: ...EANER ELEMENT JD3800 C 02 APG3009 O 03 JD FLANGE NUT M5 JD3800 C 03 APG3009 O 04 JD AIR CLEANER SEPARATOR JD3800 C 04 APG3009 O 05 JD AIR CLEANER SEAL JD3800 C 05 APG3009 O 06 JD AIR CLEANER CASE COMP JD3800 C 06 APG3009 O 07 JD BREATHER TUBE J F340 A 13B APG3009 O 08 JD FLANGE NUT M6 JD3800 C 07 APG3009 O 09 JD AIR CLEANER STAY JD3800 C 08 43 ...

Page 44: ...0 D 03 APG3009 P 04 JD FUEL METER ASSY JD3800 D 04 APG3009 P 05 JD FLAT SCREW JD3800 D 05 APG3009 P 06 JD FLANGE BOLT JD3800 D 06 APG3009 P 07 JD AIR DUCT WASHER JD3800 D 07 APG3009 P 08 JD TANK CUSHION COLLAR JD3800 D 08 APG3009 P 09 JD APG3009 P 10 JD APG3009 P 11 JD APG3009 P 12 J D CONTROL BOX RUBBER FUEL TANK JOINT TUBE CLIP FUEL TUBE JD3800 D 09 JD3800 D 10 JD3800 D 11 JD3800 D 12 44 ...

Page 45: ...3009 Q 06 JD APG3009 Q 07 JD APG3009 Q 08 JD APG3009 Q 09 JD APG3009 Q 10 JD ENGINE SWITCH ASSY DC 12V OUTPUT VOLTM ETER ASSY 120V RECEPTACLE Ru 22 CIRCUIT BREAKER 120V RECEPTACLE L5 30 240V RECEPTACLE L14 30 EARTH TERMINAL SET CONTROL PANEL CASE JD6500BST E 02 JD6500BST E 03 JD6500BST E 04 JD6500BST E 05 JD6500BST E 06 JD6500BST E 07 JD6500BST E 08 JD6500BST E 09 JD6500BST E 10 45 ...

Page 46: ...TANK MOUNTING RUBBER JD3800 F 01 APG3009 R 02 JD FRAME COMP JD6500 C 01 APG3009 R 03 JD FLANGE BOLT M6X 12 J03800 F 03 JD3800 F 04 JD3800 F 05 JD3800 F 06 APG3009 R 04 JD APG3009 R 05 JD APG3009 R 06 JD FLANGE NUT M M_ BOTTOM RUBBER LEFT BOTTOM RUBBER RIGHT APG3009 R 07 JD FLANGE NUT M10 JD3800 F 07 46 ...

Page 47: ...R CABLE TIE FLANGE BOLT ROTOR COMP BEARING ASSY PLAIN WASHER FLANGE BOLT M10 FLANGE BOLT M5 JD3800 G 10 JD3800 G 11 JD3800 G 12 JD6500 D 03 JD3800 G 14 JD3800 G 15 JD6500 D 04 JD6500 D 05 47 APG3009 S 04 JD APG3009 S 05 JD APG3009 S 06 JD APG3009 S 07 JD APG3009 S 08 JD BRUSH ASSY TAPPING SCREW RR HOUSING PAN SCREW FLANGE BOLT M6X 179 APA Part No Descri tion Part No APG3009 S 01 JD STATOR COVER JD...

Page 48: ...S 18 JD HE BOLT M5 20 JD3800 G 18 APG3009 S 19 JD VOLT CHANGE TERMINAL BR AC W JD3800 G 19 APG3009 S 20 JD PLAIN WASHER 5mm JD3800 G 20 APG3009 S 21 JD HEX NUT M5 JD3800 G 21 APG3009 S 22 JD SPRING WASHER 5mm JD3800 G 22 APG3009 S 23 JD CRANK CASE GROMMET JD3800 G 23 48 ...

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STEELE PRODUCTS SP-GG600, Owner'S Manual

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