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Summary of Contents for SP-GG1000E

Page 1: ...Owner s Manual 10 000 iiiiii_ Generstor SP GGIOOOE runsEnvxc_ c 888 898 8881 PARA SERVICIO LLAME...

Page 2: ...stallation 23 Compliance 24 Specifications 25 Parts List 26 _ WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COUL...

Page 3: ...ter Forthe locationof the nearestAuthorizedWarranty ServiceCentercontacttheretaileror placeof purchase Retainoriginalcashregistersalesreceiptas proofof purchase for warrantyto work Usereasonable carei...

Page 4: ...DAMAGE OREXPENSE THATMAYRESULT FROM ANYDEFECTS FAILURE ORMALFUNCTION OFTHEPRODUCT ISNOTCOVERED BYTHIS WARRANTY Somestatesdonotallowtheexclusion so it maynotapplyto you IMPLIED WARRANTIES INCLUDING TH...

Page 5: ...RNING Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed J_ CAUTION Cautions indicate a possibility of equipment damage if instructions ar...

Page 6: ...y powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide p...

Page 7: ...these parts WorkArea Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable l...

Page 8: ...Donot attemptto connector disconnectloadconnections whilestandingin water or wet or soggyground Donot touchelectricallyenergized partsof the generatorandinterconnecting cablesor conductorswith any par...

Page 9: ...r switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of startin...

Page 10: ...tion to the generator and wiring conduit The generator weighs 220 Ibs Two or more people should assist when moving or lifting this product Never lift the generator using the engine or alternator lifti...

Page 11: ...otectiveclothingincludingANSIapprovedsafety gloves safetyeyegoggles andsafetyhat Donot alteror adjustanypartof thegeneratorthat is assembled andsuppliedbythe manufacturer Alwaysfollow andcompletesched...

Page 12: ...of 200 Terminals are regular not reversed Note Using a battery not designed for this unit may void warranty Also this generator can also be started with the pull start Photos below demonstrate how to...

Page 13: ...your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator HardwareCheck Your Hardware Kit should include 1 2 Handles with bolts and brackets 2 4 six MS...

Page 14: ...Manual Assembly HafldJeIflstaiJatiofl Install the handle bracket Connect handle with the bracket...

Page 15: ...a wrench This is what the leg looks like when it is installed Slide the wheels onto the axle Place a washer over the wheel The wheels should be installed on the side opposite to the handle Place a blo...

Page 16: ...SAE lOW 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE Viscosity Grades k mmE k AEZ 2...

Page 17: ...orrect fuel mixture for operation after starting and for restarting a warm engine 4 Operate the Recoil Starter Turn the key to the Run position Pull the starter grip lightly until you feel resistance...

Page 18: ...owered tools and equipment from the generator s 120 volt AC duel outlets 4 After the engine and generator have completely cooled store generator in a safe clean dry location if not already installed P...

Page 19: ...ipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated t...

Page 20: ...efore each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remov...

Page 21: ...lammable or high ftashpoint solvent Allow the air cleaner element to dry thoroughly 3 Reinstall the air cleaner element and the cover CLIP AIR FILTER ELEMENT AIR FILTER AtR CLEANER COVER Fuel Sediment...

Page 22: ...g the unit for an nded period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according to the table below STORAGE TIME PREVENT HARD RTING Less than 1 month No preparation...

Page 23: ...ng this DRAIN SCREW 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then re...

Page 24: ...owdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction Install the generator on a concrete slab or other are...

Page 25: ...certificateof conformitydoesnot coversmall non roadenginesimportedprior to the effectivedateof the certificate SMALLNON ROAD ENGINE FAMILY 5JDGS 3892GA Thiscertificateof conformityis conditionaluponco...

Page 26: ...unded 1 120 240V twist lock DCElectrical 12V 8 3A Gasoline Engine Horsepower Type Displacement 0il Capacity EPA approved 15 4 cycle OHV air cooled Recoil Electric Start 420cc 1 16 quart 1 1 liter Yes...

Page 27: ...D HEAD COVERCOMP JF340 A 04 SP GGIOOOE A O5 JD HEAD COVERPACKING JF340 A 05 SP GGIOOOE A O6 JD FLANGE BOLT M10X 80 JF340 A 06 SP GGIOOOE A O7 JD SPARK PLUG JF340 A 07 SP GGIOOOE A OS JD EXHAUST PIPE S...

Page 28: ...OE B O5 JD CRANK CASE JF420 B 02 SP GGIOOOE B O6 JD BALL BEARING 6207 JF340 B 04 SP GG1000 E B O7 JD WAS HER 8 3x 17xl JF340 B 05 SP GGIOOOE B OS JD LOCK PIN 10 mm JF340 B 06 SP GGIOOOE B Og JD GOVERN...

Page 29: ...GGIOOOE C O6 JD FLANGE BOLT MSX35 JF390 C 01 SP GGIOOOE C O7 JD CRANKCASE COVER JF340 C O4B SP GGIOOOE C OS JD SLIDER SHAFT JF340 C 06 SP GGIOOOE C og JD GOVERNOR GEAR JF340 C 07 SP GGIOOOE C IO JD G...

Page 30: ...Crankshaft System Assy 2 D 1 APA Part No SP GG1000E D OI JD SP GG1000E D 02 JD Description CRANKSHAFT COMP BALANCER WEIGHT Part No JF420 D 02 JF340 D 04...

Page 31: ...B JF420 E 02 SP GGIOOOE E O3 JD OiL RiNG A JF420 E 03 SP GGIOOOE E O4 JD OiL RiNG B JF420 E 04 SP GGIOOOE E O5 JD PISTON PiN CLiP 20 mm JF420 E 05 SP GGIOOOE E O6 JD PISTON JF420 E 05 SP GGIOOOE E O7...

Page 32: ...ROD GUIDE PLATE JF340 F 05 SP GGIOOOE F O6 JD ROD PUSH JF240 F 06 SP GGIOOOE F O7 JD VALVE LIFTER JF240 F 07 SP GGIOOOE F O8 JD CAMSHAFT JF420 F 08 SP GGIOOOE F Og JD VALVE ROTATOR JF340 F 06 SP GGIOO...

Page 33: ...IOOOE G O4 JD PLATEN SPRING JF340 G 04 SP GGIOOOE G O5 JD STARTER RATOHET JF340 G 05 SP GGIOOOE G O6 JD RETURN SPRING JF340 G 06 SP GGIOOOE G O7 JD REOOIL STARTER REEL JF340 G 07 SP GGIOOOE G O8 JD RE...

Page 34: ...2 2 2 2 3 APA Part No SP GGIOOOE H O1 JD SP GGIOOOE H O2 JD SP GGIOOOE H O3 JD SP GGIOOOE H O4 JD Description SHROUD FLANGE BOLT M6 X 14 FAN COVERCOMP WIRE HARNESS CLIP Part No JF340 H 01 JF340 H 02...

Page 35: ...OE 1 O4 JD WIPE HARNESS CLIP JD3800 B 04 SP GGIOOOE 1 O5 JD DASHPOT CHECK VALVE JD3800 B 05 SP GGIOOOE 1 O6 JD MANUAL CHOKESTAY ASSY JD3800 B 06 SP GGIOOOE 1 O7 JD CARBURETOR IRON GASKET JF340 1 05 SP...

Page 36: ...P GGIOOOE J O1 JD SP GGIOOOE J O2 JD SP GGIOOOE J O3 JD SP GGIOOOE J O4 JD SP GGIOOOE J O5 JD Description FLYWHEEL SPEOIAL WOODRUFF KEY O00LING FAN STARTER PULLEY FLYWHEEL NUT M16 Part No JF340 J 01 B...

Page 37: ...OE K O3 JD STOP SWITCH CORD JF340 K 03 SP GGIOOOE K O4 JD STOP SWITCH CORD HOLDER JF340 K 04 SP GGIOOOE K O5 JD FLANGE BOLT M6 X 25 JF340 K 05 SP GGIOOOE K O6 JD CORD GROMMENT JF340 K 06 SP GGIOOOE K...

Page 38: ...Starter Motor SystemAssy 3 3 L 2 1 APA Part No SP GGIOOOE L O1 JD SP GGIOOOE L O2 JD SP GGIOOOE L O3 JD Description STARTER MOTOR SOLENOID FLANGE BOLT M8x35 Part No JF340 L 01 JF340 L 02 JF340 L 03...

Page 39: ...STING JF340 M 03 SP GGIOOOE M O4 JD PAN SCREW M5 X 34 JF340 M 04 SP GGIOOOE M O5 JD FLANGE BOLT M6 X 14 JF340 M 05 SP GGIOOOE M O6 JD GOVERNOR SPRING JF340 M 06 SP GGIOOOE M O7 JD THROTTLE RETURN SPRI...

Page 40: ...E N IO JD SP GG1000E N 11 JD SP GG1000E N 12 JD Description FLANGE BOLT M8 X 16 FLANGE BOLT M6 X 12 MUFFLER STAY COMP MUFFLER PROTECTORSEAL MUFFLER SIDE PROTECTOR MUFF INNER PROTECTORCOMP MUFFLER COMP...

Page 41: ...GIOOOE O O4 JD SP GGIOOOE O O5 JD SP GGIOOOE O O6 JD SP GGIOOOE O O7 JD Description AIR CLEANER COVER COMP AIR CLEANER ELEMENT FLANGE NUT M5 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE OOM...

Page 42: ...OOOE P Og JD SP GGIOOOE P IO JD SP GG1000E P 11 JD SP GG1000E P 12 JD Description FUEL FILLER CAP COMP FUEL FILTER FUELTANK COMP FUEL METER ASSY FLAT SCREW FLANGE BOLT AIR DUCT WASHER TANK CUSHION WAS...

Page 43: ...GG1000E Q 14 JD Description CONTROL PANEL COMP ENGINE SWITCH ASSY DO 12V OUTPUT VOLTMETER ASSY 120V RECEPTACLE Ru 22 CIRCUIT BREAKER 20A 120V RECEPTACLE L5 30 240V RECEPTACLE L14 30 EARTH TERMINAL SC...

Page 44: ...1000E R 11 JD SP GG1000E R 12 JD SP GG1000E R 13 JD Description FUELTANK MOUNTING BOLT FRAME COMP FLANGE BOLT aGX 12 FLANGE NUT a8 MOTOR MOUNT LEFT MOTOR MOUNT RIGHT FLANGE NUT MIO FLANGE NUT MIO RUBB...

Page 45: ...JD SP GG1000E S 19 JD SP GGIOOOE S 20 JD Description STATOR COVER STATOR ASSY COOLING FAN BRUSH ASSY TAPPING SCREW GENERATOR STAY FLANGE BOLT MGX197 AUTO VOLTAGE REG ASSY GENERATOR COVER FLANGE BOLT...

Page 46: ...E BOLT JD6500 T 05 SP GGIOOOE T O6 JD VIBRATION ABSORBER JD6500 T 06 SP GGIOOOE T O7 JD FLANGE NUT M8 JD6500 T 07 SP GG10O0E T O8 JD STAND JD6500 T 08 SP GGIOOOE T Og JD FLANGE BOLT M6X 16 JD6500 T 09...

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