State Water Heaters SOF 70 700 G Installation Instructions And User Manual Download Page 15

15

The electrical diagrams of all connections in the control
box are shown in the appendix, (see figure 9: Electrical
diagram).

2.2

Commissioning

2.2.1 Filling the heater
1. Fit drain valve and check that it is closed;
2. Open the cold-water tap to the heater and all

hot-water outlets in order to remove all air from the
system. The heater has been filled when cold water
runs out at all outlets;

3. Close all taps at the hot water draining points. The

heater is now under water mains pressure. At this
pressure, which can be read on a manometer, the
relief valve  must not release any water.

2.2.2 Turning on the burner
The burner must be turned on in accordance with the
installation manual supplied with the front-mounted
burner.

2.3

Shutting down

For brief periods:
1. Turn the temperature control knob fully clockwise

(up to 40°C) and set the ‘I/0’ switch to ‘0’.

For longer periods:
1. Switch off the supply voltage by operating the

bipolar main switch;

2. Close the inlet oil valve;
3. Close the water inlet tap;
4. Empty the heater to prevent frost damage.

2.4

Usage / temperature control

The water temperature is controlled by the control box on
the heater. If the temperature in the water heater drops
below the set value, the control box will send a voltage
signal to the ventilator burner. The burner automation of
the ventilator burner will then ignite the burner and keep it
burning until the control box ceases to supply voltage
signals.
The desired water temperature can be set between 40°C
and 80°C. High water temperatures cause more calcium
precipitation in the water heater. Moreover, the stand-by
losses of the water heater are greater with higher
temperatures. Therefore, it is recommended to set the
control thermostat to approx. 60°C.
For reasons of safety, the water heater is equipped with a
high-limit thermostat and an overheating cut-out. If the
high-limit thermostat is activated, the heater is not locked
and the control thermostat will take over the temperature
control again as soon as the high-limit thermostat is
deactivated.
If the overheating cut-out is activated, it must be reset
manually after the water has cooled down. Upon
resetting, the water heater will resume its operation in the
usual way.

2.1.3 Flue gas exhaust
For the SOF 85 220 and 70 700 the adapter ring supplied
must be fitted prior to connecting the flue gas exhaust.
For the other models (SOF 85 260, 85 300, 75 390 and
75 470) the flue gas exhaust can be connected direct to
the water heater. The flue pipe, which is protected
against corrosion, must at least have the same diameter
as the mounting flange on the water heater. For units with
an oil-fired burner, a stainless steel flue pipe must be
installed.

For all water heaters the length of the flue system must
not exceed 9 metres.
A 45° bend corresponds to 0.5 metre of exhaust pipe, a
90° bend corresponds to 1 metre of exhaust pipe.
The following diameters of flue gas exhaust pipes apply:

2.1.4 Burner connection
For connecting the ventilator burner, please refer to the
instructions supplied with the burner.
Read these instructions carefully before attempting to
install and connect the burner.

2.1.5 Electrical connection
All electrical connections must be carried out in
accordance with IEE regulations by an accredited
electrical installation company.
The control box must be connected to the mains by
means of a permanent electrical connection. A bipolar
main switch with a contact opening of at least 3 mm must
be fitted between this permanent connection and the
heater.
The supply cable must have cores of at least 3 x 1.0
mm

2

. The connecting clamps for the supply voltage are

located on the connector strip in the control box. Always
check with a voltage tester if the live and the neutral have
indeed been connected correctly in the control box. This
is essential for the functioning of the ventilator burner’s
flame detection.

The electricity supply must comply with the requirements

below:

Supply voltage

Frequency

Fuse

230 V AC

50 Hz

6 A

(-15% / +10%)

(+/- 2%)

SOF 85 220

150

SOF 85 260

200

SOF 85 300

200

SOF 75 390

200

SOF 75 470

200

SOF 70 700

250

UNIT

Diameter flue gas

exhaust pipe [mm]

Summary of Contents for SOF 70 700 G

Page 1: ...1 INSTALLATION INSTRUCTIONS AND USERS MANUAL UNITED KINGDOM IRELAND WATER HEATERS MODELS SOF 85 220 G SOF 85 260 G SOF 85 300 G SOF 75 390 G SOF 75 470 G SOF 70 700 G ...

Page 2: ...on and or a fire and can cause material and or physical injuries An accredited installer must install the heater and commission it according to the locally valid requirements The heater may only be installed in an area that meets the required ventilation regulations STATE WATER HEATERS CANNOT ACCEPT ANY RESPONSIBILITY FOR GUARANTEE SERVICE AND OR PRODUCT LIABILITY IN THE EVENT OF UNAUTHORIZED CHAN...

Page 3: ...er 15 2 2 2 Turning on the burner 15 2 3 Shutting down 15 2 4 Usage temperature control 15 2 5 Maintenance 16 2 6 Anode 16 2 7 Descaling 16 2 8 Condensation 16 2 9 Spare parts 16 3 FOR THE USER 3 1 Instructions for use 17 3 1 1 Lighting the heater 17 3 1 2 Filling the heater 17 3 1 3 Commissioning 17 3 2 Operation 17 3 3 Shutting down 17 3 4 Maintenance 17 4 WHAT TO DO IN CASE OF FAILURE 4 1 Gener...

Page 4: ...4 ...

Page 5: ... cover The water heater has been fitted with three thermostats a control thermostat a high limit thermostat an overheating cut out The control thermostat is the thermostat by means of which the desired water temperature is set The high limit thermostat acts as a safeguard against excessive water temperatures at the top of the heater if as a result from a certain draining pattern frequently drainin...

Page 6: ... SOF 75 390 SOF 75 470 SOF 70 700 A 1900 1900 1900 1900 1900 2025 B 685 685 685 640 640 765 C 585 585 585 605 605 745 D 705 705 705 705 705 705 E 150 200 200 200 200 250 F 1700 1700 1700 1630 1630 1770 G 1720 1720 1720 1650 1650 1785 1 Hot water outlet 2 Cold water inlet 3 Drain valve 4 Burner fixing flange 5 T P connection temperature and pressure valves 6 Inspection opening 7 Cleaning opening ...

Page 7: ...7 Figure 2 Dimensions ...

Page 8: ... flame length of the front mounted burner must be less than the diameter of the heater s combustion chamber This diameter is 510 mm for all heaters For the SOF 75 470 and SOF 70 700 a starting load of 120 kW at maximum according to EN 676 must be set Consult to this end the instruction manual of the front mounted burner used The air proving switch must be set in such a way that it cuts out before ...

Page 9: ...nts litre 322 322 318 282 282 259 Number of anodes 2 2 2 3 3 4 Number of fire tubes 6 6 7 12 12 16 Cold water inlet ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 Hot water outlet ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 ISO 7 Rp 1 Drain valve 14 NPT 14 NPT 14 NPT 14 NPT 14 NPT 14 NPT Anode 14 NPT 14 NPT 14 NPT 14 NPT 14 NPT 14 NPT T P connection 1 11 5 NPT 1 11 5 ...

Page 10: ...s not meet the requirements after the air valve has been set the latter must be readjusted 1 3 4 Setting the burner head The burner head is set as a function of the water heater s required flow rate During the commissioning of the water heater the position of the burner head must be set to the value stated in the table below Please also refer to the burner s instruction manual The setting of the b...

Page 11: ...stallation These water heaters must be installed by a qualified competent installer in accordance with the following standards and regulations Gas safety installation and use regulations 1944 BS 5440 part 1 1990 BS 5440 part 2 1989 Installation should be carried out in accordance with all local authority and building regulations local water authority and fire regulations and the following British ...

Page 12: ...apacity of greater volume than the hourly recovery rate of the water heater s which it supplies The minimum actual capacity is 50 gallons or 227 litres see figure 3 3 T P valve 4 Stop valve 5 Non return valve 6 Circulation pump 7 Shunt pump 9 Drain valve 11 Service valve 12 Temperature meter Figure 3 Typcial UK vented system 14 Hot water supply 17 Three way vent valve A Cold water B Hot water C Re...

Page 13: ...current building regulations and BS 7206 should be used Installation should be carried out generally as shown on figure 4 1 Pressure limiting valve 3 T P valve 4 Stop valve 5 Non return valve 6 Circulation pump 7 Shunt pump 9 Drain valve 11 Service valve 12 Temperature meter 14 Hot water supply 15 Expansion valve 16 Expansion vessel A Cold water B Hot water C Return circulation Figure 4 Typical UK...

Page 14: ...7 5 metres For pipes with an inside diameter exceeding 25 mm maximum dead leg 3 0 metres Depending on the length and insulation of the water piping and the water demand frequency it may be necessary to install a circulation system on the drain valve The return pipe of the circulation piping can be fitted on top of the drain valve after the selaing plug has been removed see figure 5 Figure 5 Connec...

Page 15: ...erature control again as soon as the high limit thermostat is deactivated If the overheating cut out is activated it must be reset manually after the water has cooled down Upon resetting the water heater will resume its operation in the usual way 2 1 3 Flue gas exhaust For the SOF 85 220 and 70 700 the adapter ring supplied must be fitted prior to connecting the flue gas exhaust For the other mode...

Page 16: ...rew the anodes with the appropriate spanner and replace with new anodes if required Attention the anodes must make contact with the tank metal on metal If the tank and the anodes are separated electrically as a result of the sealing material used the anode cannot function This could have a negative effect on the operating life of the tank 5 Assemble everything in reverse order 6 Fill the heater an...

Page 17: ...he burner and keep it burning until the control ceases to supply voltage signals High water temperatures cause more calcium precipitation in the water heater Moreover the stand by losses of the water heater are greater with higher water temperatures Therefore it is recommended to set the control thermostat to approx 60 C For reasons of safety the water heater is equipped with a high limit thermost...

Page 18: ...nnections connections screw thread Leakage from another water appliance Trace the cause or pipes in neighbourhood Please consult the front mounted burner s installation manual in the event of faults in the front mounted burner 4 WHAT TO DO IN CASE OF FAILURE 4 1 General If faults occur check the following points Overheat thermostat The water heaters are equipped with an overheating cut out which i...

Page 19: ...stallation instructions f When anodes have been inspected and renewed if they are worn or erroded by 50 or more at any point of their length 5 4 Exclusions The guarantee will be null and void a If the water heater has been damaged by an external cause b In case of misuse neglect including frost damage or incorrect use of the water heater c In case of unauthorised alteration modification or repair ...

Page 20: ...1 Running time counter SB Fault alarm Note If in the case of a Riello front mounted burner a running time counter H1 is connected by means of a cable longer than 3 m a 47 nF capacitor must be fitted bet ween B4 and earth to prevent EMI The same applies to the installation of a fault alarm SB in this case a 100 nF capacitor must be fitted between S3 and earth if the cable length exceeds 3 m 1 2 4 3...

Page 21: ...21 Figure 9 Electrical diagram SOF IMD 0010 ...

Page 22: ...22 ...

Page 23: ...23 ...

Page 24: ...24 0305 692 R0 ...

Reviews: