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17

Fit pipe insulation over the incoming cold water line and the hot 

water line. Make sure that the insulation is against the top cover of 

the heater.Fit T & P valve insulation over valve. Make sure that the 

insulation does not interfere with the lever of the T & P valve.

Secure all insulation using tape.

teMperature-pressure relIef valve

Explosion Hazard

Temperature-Pressure Relief Valve

must comply with ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.

Can result in overheating and

excessive tank pressure.

Can cause serious injury or death.

This  water  heater  is  provided  with  a  properly  rated/sized  and 

certified  combination  Temperature-Pressure  Relief  Valve  (T&P 

valve) by the manufacturer. The valve is certified by a nationally 

recognized testing laboratory that maintains periodic inspection 

of  production  of  listed  equipment  of  materials  as  meeting  the 

requirements  for  Relief  Valves  for  Hot  Water  Supply  Systems, 

ANSI Z21.22 • CSA 4.4, and the code requirements of ASME.

If  replaced,  the  new  T&P  valve  must  meet  the  requirements 

of  local  codes,  but  not  less  than  a  combination  Temperature-

Pressure  Relief  Valve  rated/sized  and  certified  as  indicated  in 

the  above  paragraph.  The  new  valve  must  be  marked  with  a 

maximum  set  pressure  not  to  exceed  the  marked  hydrostatic 

working pressure of the water heater (150 psi = 1,035 kPa) and 

a discharge capacity not less than the water heater Btu/hr or kW 

input rate as shown on the water heater’s model rating plate.

note:

 In addition to the factory installed Temperature-Pressure 

Relief  Valve  on  the  water  heater,  each  remote  storage  tank 

that  may  be  installed  and  piped  to  a  water  heating  appliance 

must  also  have  its  own  properly  sized,  rated  and  approved 

Temperature-Pressure  Relief  Valve  installed.  Call  the  toll  free 

technical  support  phone  number  listed  on  the  back  cover  of 

this  manual  for  technical  assistance  in  sizing  a  Temperature-

Pressure Relief Valve for remote storage tanks.

For  safe  operation  of  the  water  heater,  the  Temperature-

Pressure Relief Valve must not be removed from its designated 

opening  nor  plugged.  The  Temperature-Pressure  Relief  Valve 

must  be  installed  directly  into  the  fitting  of  the  water  heater 

designed for the relief valve. Install discharge piping so that any 

discharge will exit the pipe within 6 inches (15.2 cm) above an 

adequate floor drain, or external to the building. In cold climates 

it  is  recommended  that  it  be  terminated  at  an  adequate  drain 

inside the building. Be certain that no contact is made with any 

live electrical part. The discharge opening must not be blocked 

or reduced in size under any circumstances. Excessive length, 

over 30 feet (9.14 m), or use of more than four elbows can cause 

restriction and reduce the discharge capacity of the valve.

No  valve  or  other  obstruction  is  to  be  placed  between  the 

Temperature-Pressure Relief Valve and the tank. Do not connect 

discharge piping directly to the drain unless a 6” (15.2 cm) air gap is 

provided. To prevent bodily injury, hazard to life, or property damage, 

the  relief  valve  must  be  allowed  to  discharge  water  in  adequate 

quantities should circumstances demand. If the discharge pipe is 

not connected to a drain or other suitable means, the water flow 

may cause property damage.

Water Damage Hazard

Temperature-Pressure Relief Valve discharge

pipe must terminate at adequate drain.

CAUTION

t&p valve dIscharGe pIpe requIreMents:

•  Shall not be smaller in size than the outlet pipe size of the valve, 

or have any reducing couplings or other restrictions.

•  Shall not be plugged or blocked.

•  Shall not be exposed to freezing temperatures.

•  Shall be of material listed for hot water distribution.

•  Shall be installed so as to allow complete drainage of both the 

Temperature-Pressure Relief Valve and the discharge pipe.

•  Must  terminate  a  maximum  of  six  inches  (15.2  cm)  above  a 

floor  drain  or  external  to  the  building.  In  cold  climates,  it  is 

recommended  that  the  discharge  pipe  be  terminated  at  an 

adequate drain inside the building.

•  Shall not have any valve or other obstruction between the relief 

valve and the drain.

Burn hazard.

Hot water discharge.

Keep clear of Temperature-

Pressure Relief Valve

discharge outlet.

The  Temperature-Pressure  Relief  Valve  must  be  manually 

operated  at  least  twice  a  year.  Caution  should  be  taken  to 

ensure that (1) no one is in front of or around the outlet of the 

Temperature-Pressure  Relief  Valve  discharge  line,  and  (2) 

the  water  manually  discharged  will  not  cause  any  bodily  injury 

or  property  damage  because  the  water  may  be  extremely  hot. 

If after manually operating the valve, it fails to completely reset 

and continues to release water, immediately close the cold water 

inlet  to  the  water  heater,  follow  the  draining  instructions  in  this 

manual, and replace the Temperature-Pressure Relief Valve with 

a properly rated/sized new one.

note:

 The purpose of a Temperature-Pressure Relief Valve is to 

prevent excessive temperatures and pressures in the storage tank. 

The  T&P  valve  is  not  intended  for  the  constant  relief  of  thermal 

expansion. A properly sized thermal expansion tank must be installed 

on  all  closed  systems  to  control  thermal  expansion,  see  Closed 

Water Systems and Thermal Expansion on pages 15 and 16.

If you do not understand these instructions or have any questions 

regarding  the  Temperature-Pressure  Relief  Valve  call  the  toll 

free number listed on the back cover of this manual for technical 

assistance.

Summary of Contents for she100

Page 1: ...TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL CALL THE TECHNICAL SUPPORT PHONE NUMBER SHOWN ON THE WATER HEAT...

Page 2: ...Filling the Water Heater 20 Venting 20 Installation Requirements Commonwealth of Massachusetts 22 Commonwealth of Massachusetts 22 Installation of Carbon Monoxide Detectors 22 Approved Carbon Monoxide...

Page 3: ...birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birt...

Page 4: ...ny electrical appliance connected to the hot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should...

Page 5: ...5 General safety information...

Page 6: ...h NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service agency for installatio...

Page 7: ...stallation diagrams are also found in this manual These diagrams will serve to provide the installer with a reference It is essential that all venting water piping gas piping and wiring be installed a...

Page 8: ...rface Igniter I Junction Box J Gas Valve Assembly K Display Board L Top Plastic Enclosure Z T P Relief Valve AA Rating Plate BB Labels CC Drain Valve DD Vent Terminal EE Drain Pan FF Anode Rod GG Insu...

Page 9: ...W C 3 48kPa Minimum Supply Pressure for Natural Gas 3 50 87kPa Minimum Supply Pressure for Propane Gas 8 00 1 99kPa Minimum pressure must be maintained under both load and no load dynamic and static...

Page 10: ...supply See Power Supply on page 14 for requirements 8 Locate the water heater where an adequate supply of fresh air for combustion and ventilation can be obtained See Combustion Air and Ventilation on...

Page 11: ...r death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the blower assembly Do not cover the outer door thermostat or temperature pressure relief v...

Page 12: ...do not take in to account the presence of louvers grilles or screens in the openings The required size of openings for combustion ventilation and dilution air shall be based on the net free area of e...

Page 13: ...nstalled in the enclosure When ducts are used they shall be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of rectangular air ducts shall...

Page 14: ...pply If the Hot and Neutral wires in the 120 VAC power supply are reversed the control system will declare a Fault condition and lock out heating operation will be disabled until the power supply is c...

Page 15: ...ines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch 103 kPa and 173 kPa Flow pressures above 25 poun...

Page 16: ...overed under the limited warranty Thermal expansion can also cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressure build up This cond...

Page 17: ...locked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or...

Page 18: ...systems use pressures that exceed 14 W C 1 2 PSI Gauge These systems must use field supplied regulators to lower the gas pressure to less than 14 W C 1 2 PSI Gauge Appliances require gas regulators t...

Page 19: ...utlet of the condensate drain does not create a slippery condition which could lead to personal injury CONDENSATION WARNING THIS WATER HEATER IS A CONDENSING UNIT AND REQUIRES A DRAIN TO BE LOCATED IN...

Page 20: ...ided in Figures 15 16A 16B and 17 Plan the vent system layout so that proper clearances are maintained from plumbing and wiring Vent pipes serving power vented appliances are classified by building co...

Page 21: ...and terminal location as detailed in this manual have been met Carefully inspect the entire venting system for any signs of cracks or fractures particularly at joints between elbows and other fitting...

Page 22: ...ent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size gas vent directly below Keep clear of all ob...

Page 23: ...to building or combustion air inlet to any other appliance 6 inches 15 cm for appliances up to 10 000 Btu hr 3 kW 12 inches 30 cm for appliances between 10 000 Btu hr 3 kW and 100 000 Btu hr 30kW 36 i...

Page 24: ...into building or combustion air inlet to any other appliance 6 inches 15 cm for appliances up to 10 000 Btu hr 3 kW 12 inches 30 cm for appliances between 10 000 Btu hr 3 kW and 100 000 Btu hr 30 kW...

Page 25: ...ENT PIPE READ THE VENT PIPE MANUFACTURER S INSTALLATION INSTRUCTIONS 1 After the points of termination have been determined use the cover plates as templates to mark the holes for the vent pipes to be...

Page 26: ...on must be no closer than 24 61cm The specifications are displayed in Figures 18 and 19 NOTE Exhaust vent terminal is installed using the same procedure Flat Roof Installation On flat roof installatio...

Page 27: ...may cause intermittent operation INSTALLATION PROCEDURE 1 ROOF TERMINATION see Figure 24 1 Determine best location for termination kit NOTE Roof termination is preferred since it is less susceptible t...

Page 28: ...nts shrubs or air conditioning equipment Termination kit positioned so it will not be affected by wind eddy that may allow recirculation of combustion products or airborne leaves or light snow Termina...

Page 29: ...nsion more than 60 1 5 m See Figure 21 Do not use field supplied couplings to extend pipes Airflow restriction will occur and the heater pressure switch may cause intermittent operation 7 Cement heate...

Page 30: ...distance is maintained The air intake screen can be removed for space heating at cold climate installation to prevent potential air intake freeze up If air intake screen is removed during winter to p...

Page 31: ...inches 15 2cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitut...

Page 32: ...distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process so...

Page 33: ...exhaust elbow and for obstructions in the exhaust venting and exhaust vent terminal Also verify that the vent length does not exceed the maximum allowed as shown in the Vent Section of this manual BLO...

Page 34: ...RORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING Power Vent Wiring Schematic Figure 35 THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS...

Page 35: ...INSTRUCTIONS 1 Set the thermostat to the lowest setting 2 Set the ON OFF switch on the control panel to the OFF position 3 Turn off all electrical power to the appliance if service is to be performed...

Page 36: ...supply to the water heater must be turned off and on again to reset the control system Contact your dealer or servicer if continued high limit switch operation occurs It is recommended that lower wate...

Page 37: ...orage tank Heating cycles and ignition are managed by the control system The ECO energy cut out Flame Sensor pressure switches and Temperature Probe is monitored by the control system The Combustion B...

Page 38: ...gniter is being energized The Igniter has been energized and the control system has sensed the required minimum igniter current The check mark icon is visual confirmation of minimum igniter current GA...

Page 39: ...the control system Note Cycling power will not reset the control system if the condition that caused the Fault has not been corrected Control System Menus From the Desktop screen pressing the Operatio...

Page 40: ...t and description of control system menus Use the Up and Down Buttons to view all control system menus from the Main Menu With Temperatures menu selected highlighted in black in the Main Menu screen p...

Page 41: ...rrent Operating State see Table 10 for a description of the various operational states ECO Contact Blocked Inlet PS Blocked Outlet PS Blower Prover PS displays the current state of the switch contacts...

Page 42: ...he control system water heater has been energized Burner On Time Total accumulated time the control system has been in the heating operating state burner run time Cycle Count Total accumulated count o...

Page 43: ...ew details for each Fault or Alert message stored Note fault history memory is cleared after 30 days 1 Blocked Air Intake A7 51 mins ago 2 Blocked Exhaust A8 54 mins ago 3 Low Gas Pressure A6 57 mins...

Page 44: ...Contact Information Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 Access Code UPDATE CANCEL Service Contact Information Using the UP and DOWN buttons select highlighte...

Page 45: ...a A concentration of sulfate in the supply water b Little or no dissolved oxygen in the water c A sulfate reducing bacteria which has accumulated within the water heater this harmless bacteria is non...

Page 46: ...d anode rod can extend the life of your water heater Inspection should be conducted by a qualified technician and at a minimum should be checked annually after the warranty period Artificially softene...

Page 47: ...t 4 Connect a hose to the drain valve and terminate it to an adequate drain 5 Ensure the drain hose is secured before and during the entire flushing procedure Flushing is performed with system water p...

Page 48: ...emperature Pressure Relief Valve on page 17 for instructions on replacement DISCHARGE PIPE TEMPERATURE PRESSURE RELIEF VALVE Figure 38 If the Temperature Pressure Relief Valve on the water heater weep...

Page 49: ...drain valve may be due to the valve being slightly opened F The drain valve may be leaking at the tank fitting G Leakage from recirculation plug or pipe connection H Leakage from the plug under the cl...

Page 50: ...rgized and will coast to a stop 13 Thecontrolsystemnowentersthestandbymodewhilecontinuing to monitor the internal storage tank water temperature and the state of other system devices If the tank tempe...

Page 51: ...em Igniter is energized for warm up period 24 V Gas Valve is energized gas flows to Main Burner Is flame sensed at the Main Burner control system monitors the flame sensor Control System Locks Out Dis...

Page 52: ...a Fault condition it will display a Fault message on the control system s LCD with an exclamation mark The control system will lock out and disable heating operation until the condition is corrected T...

Page 53: ...urface igniter is at ignition temperature causing delayed ignition which can cause a fire or explosion mark The water heater will continue to operate during an Alert condition but the water heater mus...

Page 54: ...CHANGE BACK ADVANCED Ignition Failure Fault occurred 2 mins ago The water heater has failed to ignite the burner Call a service professional Your Company Name Here press DOWN for more The control syst...

Page 55: ...e tube Combustion Blower is not running when energized Loose or open wiring to Combustion Blower CHANGE BACK ADVANCED Blower Prover Open Fault occurred 2 mins ago The blower prover switch remains open...

Page 56: ...56 Notes...

Page 57: ...57 Notes...

Page 58: ...58 Notes...

Page 59: ...e heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The temperature and pressure relief valve installed...

Page 60: ...60 www statewaterheaters com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 State Water Heaters All rights reserved...

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