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StarLogixs PressMate, Service Manual, Page: 1 / 37

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Page1 

 

 

         

        27 Young Street 

 

         

        Deepwater. N.S.W. 2371 

 

         

        Australia.  

 

         

        Phone: (02) 67 345 262 

 

         

        Fax:     (02) 67 345 020 

 

         

        www.starlogixs.com.au 

PRESSMATE

 

CONTROLLER

 

 

SERVICE  MANUAL 

R 

For Use By Authorised Service Agents 

 

Models covered by this manual:  

 
 

         SL100A1—Single Phase 2.2kW Motor 

 

         SL100A3– Three Phase 2.2kW Motor 

 

         SL200-Three Phase 4kW Motor 

 

         SL400-Three Phase 5.5.kW Motor 

 

Summary of Contents for PressMate

Page 1: ...2 Fax 02 67 345 020 www starlogixs com au PRESSMATE CONTROLLER SERVICE MANUAL R For Use By Authorised Service Agents Models covered by this manual SL100A1 Single Phase 2 2kW Motor SL100A3 Three Phase...

Page 2: ...Page2 NOTES...

Page 3: ...Machine Protection Features in Controller 15 Controller Active LED 16 Electric Motor Control 16 Options Plug Loop Back 16 Trouble shooting No Power 17 Baler Won t Cycle 18 19 Baler Continually Cycles...

Page 4: ...me time to read this owners man ual thoroughly before starting operation of your Autobaler Keep this manual handy for future reference OWNERS MANUAL CAUTION IMPORTANT NOTICE Should you leave your Auto...

Page 5: ...gs for damage If damage is found switch off and disconnect from supply and have repaired by an approved service agent The door closed sensors are critical to the safe operation of the press If they ar...

Page 6: ...Page6 LOCATION OF CONTROLS AND SWITCHES...

Page 7: ...the hopper is cleared Alternatively the operator can manually initiate another cycle by pressing the Cycle Keypad 5 The press will continue to operate automatically until a full bale condition is dete...

Page 8: ...Kit This kit allows the machine to be operated from a remote operator panel and provides Cycle Eject Retract keys In addition it allows for monitoring of a secondary safety door or device and also pr...

Page 9: ...bottom of the Controller If it is blown only replace with a 4A MGC glass fuse Use of an incorrect fuse may result in serious damage to the Controller and will void your warranty If the fuse continuous...

Page 10: ...StarLogixs Pty Ltd COPYRIGHT SPECIFICATIONS Power Supply 415V ac 50Hz 20A 240Vac 50Hz 20A for SL100A1 Control Sensor Power Supply 24Vdc fully mains isolated Motor Rating SL100A1 2 2kW Single Phase SL1...

Page 11: ...hose provided by an author ised StarLogixs service facility or transportation costs StarLogixs is not responsible or liable for indirect special or consequential damages arising out of or in connectio...

Page 12: ...lic pressure switch state and combining this with the direction the cylinders are being driven thus detecting end of cylinder stroke and if the cylinder is retracted or extended Electrically the press...

Page 13: ...cycle and stop with the pressing fingers holding load onto the material in the hopper There is sufficient internal leak age in the hydraulic system to allow the pressing fingers to creep up over time...

Page 14: ...ll cause the press to continually cycle It should be noted that 24Vdc is supplied to one side of the valve coil at all times that the Controller is on The other side of the coil will have 24V on it if...

Page 15: ...energised continuously for more than 64 seconds when the Controller is active then an internal fault flag is set and the Controller becomes inactive To recommence operation the operator must press th...

Page 16: ...ler will start the electric motor and cycle the press if the infra red detection beam is interrupted For safety reasons the Control ler is always inactive when the power is switched on when the press...

Page 17: ...gency Stop Button clockwise to release and check key switch is on Is Controller Light On Check fuse on the bottom of the Controller Is fuse blown Replace fuse If fuse blows again check wiring to valve...

Page 18: ...inated Fault in door switch or Emergency Bar Press cycle button Motor Starts Motor Starts Wait 4 seconds after motor starts Cycles Down Wait 5 minutes for auto resetting overload relay Down LED Illumi...

Page 19: ...place faulty pres sure Switch Check wiring to pressure switch Up LED Illuminated Possible Controller Fault Cycles Up Check up valve coil Continuity and wiring check for 24V dc Observe finger position...

Page 20: ...cycle button Press cycles Refer to Baler Won t Cycle Flow Chart Material Blocking Eye Beam Press should cycle until eye beam is cleared Press cycles Baler O K Clean eye lens covers Replace lens covers...

Page 21: ...ld Eject button M otor Starts W ait 5 minutes for auto resetting overload relay U p D o w n LED is illum inated M otor Starts Possible Faulty Controller W ait 4 seconds after motor starts E ject Activ...

Page 22: ...NEL FUSE 4A EMERG STOP N C KEY SW N O INLINE FUSE 2 5A DOOR SW INTERLOCKING SW EMERG BAR SW LIMIT SWITCH FULL BALE SW LIMIT SWITCH VALVE COIL DOWN VALVE COIL UP VALVE COIL EJECT C1 COUNTER 1 9 2 10 3...

Page 23: ...Page23...

Page 24: ...CL00A310T 24Vac coil Note all three phases in parallel only active switched 2 2kW Three Phase 415V Full Load Amps 4 8 Overload Relay RTIL 4 to 6 3A Contactor CL00A310T 24Vac coil 4kW Three Phase 415V...

Page 25: ...trical Specialists 128 85890 Full Lamp Bulbs SL H002 Electrical Specialists 47268 24V 3W Panel Fuse SL M018 WES MGC4A 4A 32mm Glass Wiring Harness SL W1001 StarLogixs 2 2kW Overload Relay SL S010 Gene...

Page 26: ...80 George Street Thebarton 5031 Phone 08 8354 0588 Fax 08 8352 7755 Perth 40 Hargreaves Street Belmont 6104 Phone 08 9479 4766 Fax 08 9479 4884 Electrical Specialist 4 35 Radley Street Virginia QLD 40...

Page 27: ...252 9611 Fax 07 3252 8776 Townsville Control Logic 4 24 Leyland Street Garbutt QLD 4814 Phone 07 4728 6009 Fax 07 4775 7446 Gladstone Control Logic 28 Beckinsale Street Gladstone QLD 4680 Phone 07 497...

Page 28: ...8599 QLD 250 Beatty Road Phone 1300 656 636 Archerfield QLD 4108 Melbourne Phone 1300 656 636 294 Salmon Street Port Melbourne VIC 3207 Perth Phone 1300 656 636 26 Walters Drive Osbourne Park WA 6107...

Page 29: ...hey are returned to original when re fitting the plug 2 Remove back cover from Controller 3 Using an 8mm ring spanner remove the two 5mm nuts adjacent to the transformer Note These two nuts are not th...

Page 30: ...they are replaced Finally en sure mounting bolts are adequately tightened NOTE BECAUSE THE POWER BLOCK HAS LETHAL VOLTAGES PRESENT DURING OPERATION ATTENTION TO DETAIL IN FITTING THE NEW UNIT IS IMPOR...

Page 31: ...which way around the wires are fitted but make sure the ring terminals don t short onto the two lower switch terminal screws Proceedure to Change the PCB Disconnect from power source and completely re...

Page 32: ...holes in the panel metalwork This allows adjustment of the PCB po sition so as to allow correct operation of the touch pad Each touch pad should provide a positive click without deforming the plastic...

Page 33: ...Page33...

Page 34: ...the relay contacts to open when the emergency stop is pressed The other contact in the emergency stop isolates all power to the control part of the circuit including the supply voltage for the hydraul...

Page 35: ...AULIC PRESSURE SW FULL BALE SW I R TRANSMITTER LED GND GND 13 23 S12 S11 S33 S34 A1 A2 14 24 S22 S21 SR1 PNOZ X2 1 CNTCT1 CONTACTOR CB1 OVERLOAD RELAY PL1 415V MAINS PLUG F1 THERMAL FUSE TR1 415 TO 24...

Page 36: ...c2A contact rating positively driven contacts EN1088 EN50047 EN60947 5 1 GS ET 15 UL508 CSAC22 2 CEandUL N CContact Block on Emergency Stop General Electric P9B01VN 10Acontact rating IEC947 5 1 VDE 06...

Page 37: ...Page37 STARLOGIXS PTY LTD 27 Young Street DEEPWATER N S W 2371 www starlogixs com...

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