Star Micronics ASR10 Technical Manual Download Page 22 | Manualshive

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Summary of Contents for ASR10

Page 1: ...ASR10 TECHNICAL MANUAL SECOND EDITION ...

Page 2: ...ts Replacement CHAPTER 2 Maintenance and Lubrication CHAPTER 3 Parts List Important Information Note the following precautions during work Note 1 Always wear safety gloves to prevent an injury as well as to prevent rust developing on the device 2 Never start a service when your hands are wet This will prevent an electric shock as well as rust developing on the device 3 Always wear a wristband to p...

Page 3: ...se specified 6 Lubrication information is not provided in this chapter Refer to item 2 of chapter 2 Turning the Power Off 2 1 Cutter Cover Front Panel Rear Cover 3 2 Main Logic Board 3 3 Cutter Unit 4 4 Head 5 5 Tilt Cover Swivel Cover 6 6 LCD 7 7 Front Cover Unit 8 8 Inner Cover Lens LED PCB 9 9 Case Unit 10 10 Platen Unit 10 11 Stationary Knife 11 12 Gears Cover Open Switch 12 13 Near End Sensor...

Page 4: ...hutdown button on the home screen Select Shutdown from the displayed confirmation screen to turn off the AsuraCPRNT power Power Restart Shutdown Cancel 1 0 0 05 19 20 Conﬁguere Barcode Reader Signage Control Web Printing Survey Admin Application Name Application Name Application Name lHome Screen Shutdown button ...

Page 5: ...orque 0 8 0 2 N m Rear cover 4 2 Main Logic Board Required jigs and tools Electric screwdriver Driver bit 2 1 Turn off the printer and unplug it from the electri cal outlet 2 Remove the rear cover to the procedure described in item 1 3 Removal Four screws 1 Tightening torque 0 8 0 2 N m Board cover unit 2 Two screws 3 Tightening torque 0 8 0 2 N m Sub shassis 4 Ten connectors 5 Head cable 6 Four s...

Page 6: ...e small diameter φ 5 2 is securely attached to the burring on the cutter unit 2 Check the head unit boss and the spring mounting position 3 Align with the half cut holes on the frame two points and install 4 After installing use a pair of tweezers to check that the springs are steady and installed in the correct positions Note1 The cutter unit and the stationary knife must always be replace at the...

Page 7: ...lectri cal outlet 2 Remove the cutter unit to the procedure described in item 3 3 Removal Head cable 1 Head unit 2 Two screws 3 Tightening torque 0 8 0 2 N m Head holder 4 Head 5 Caution in assembly Insert the head holder into the grooves on the frame On the left and right Route the head cable to the front 3 4 5 1 2 ...

Page 8: ...er 1 down as indicated by the arrows in the illustration on the left so that the two tabs in the red circles pop out 3 Remove the tilt cover 1 4 Tilt the LCD 2 in the direction indicated by the arrow 5 Place your fingers under the LCD section on either side and then push the swivel cover 3 forward to remove 1 2 3 ...

Page 9: ...d in item 2 4 Removal Screw 1 Tightening torque 0 8 0 2 N m Wire 2 5 Press the metal hook in the center of the connector 3 and then remove the connector 3 6 Removal Four screws 4 Tightening torque 0 8 0 2 N m LCD Unit 5 Two screws 6 Tightening torque 0 8 0 2 N m 7 Unhook the tabs on the frame indicated by the red cir cles in the illustration and then remove the LCD front cover 7 8 Removal Three co...

Page 10: ...ed in item 1 3 Remove the board cover unit to the procedure de scribed in item 2 4 Removal Two connectors 1 Screw 2 Tightening torque 0 8 0 2 N m 5 Push the open lever3 toward yourself to open the fornt cover unit 4 6 Spread to the outside at B points left right of front cover unit 4 Caution in assembly Unlock the cover if it is locked B 4 3 1 2 Lever Route the cable between the circuit board chas...

Page 11: ...m Inner cover 3 Lens 4 Two LED PCBs 5 Caution in assembly Check the directions when installing the two LED PCBs Align the 14 holes on the case with the lens boss Route the LED PCB cable through the board chassis section C and once around the cutter cable on the left and the PF motor cable on the right Check that the cover lock unit has not shifted when you install the inner cover 2 2 2 3 4 5 1 5 1...

Page 12: ...htening torque 0 8 0 2 N m Case unit 2 10 Platen Unit Required jigs and tools E ring holder 4 0 E ring dispenser 4 0 1 Turn off the printer and unplug it from the electrical outlet 2 Open the front panel to the procedure described in item 1 3 Open the front cover unit to the procedure described in item 7 4 Removal Stop ring 1 PF roller bearing 2 Platen unit 3 Note When assembling be sure to always...

Page 13: ... N m Stop ring 2 PF roller bearing 3 Platen unit 4 Two screws 5 Tightening torque 0 8 0 2 N m Earth plate 6 Upper guide unit 7 Four screws 8 Tightening torque 0 7 0 2 N m Two springs 9 Two stop rings 0 Lever shaft A Open lever B Open hook C Platen holder D Two screws E Tightening torque 0 8 0 2 N m Stationary knife F Note1 The cutter unit and the stationary knife must always be replace at the same...

Page 14: ...htening torque 0 1 0 15 N m Cover open switch 5 Note Lubricate the gears after re placement Refer to item2 of chapter 2 13 Near End Sensor Unit Required jigs and tools Electric screwdriver Driver bit 2 1 Turn off the printer and unplug it from the electri cal outlet 2 Remove case unit to the procedure described in items 9 3 Removal Screw 1 Tightening torque 0 8 0 2 N m Near end sensor swiitch 5 Ca...

Page 15: ...CHAPTER 2 MAINTENANCE AND LUBRICATION 1 Maintenance 14 1 1 Routine maintenance 14 1 2 Periodic maintenance 14 2 Lubrication 16 2 1 Type of oil 16 2 2 Lubricationg Method 16 2 3 Lubricated Areas 14 ...

Page 16: ...ck that the printer is used properly Make sure that the printer is perating under the best conditions Is the peper set correctly Is there any foreign matter inside the printer Remove if any Vacuum cleaning with an electric cleaner is preferred Remove all dust etc inside the printer 1 2 Periodic maintenance Perform periodic inspection every 6 months Thermal Head To remove the blackened paper dust t...

Page 17: ... to the sensors Pay particular attention to the paper empty sensor and black mark sensor Detection will not be performed properly if these sensors are dirty Using a brush or similar tool can make the cleaning process relatively easy Touch Screen Gently wipe the screen using a soft cloth If very dirty clean the screen with a soft cloth lightly moistened with water Note Do not spray liquid directly ...

Page 18: ...sh and clean the equipment well prior to lubrication to remove dirt and dust Lubricate the equipment at regular intervals of six months Be sure to lubricate equipment after disassembling or re placing parts when oil has been removed by cleaning Required jigs and tools Grease dispenser Grease gauge 2 3 Lubricated Areas Refer to Fig 2 1 Fig 2 2 No Lubricating Point Grease Oil Reference 1 Rubbing sur...

Page 19: ... 17 Fig 2 2 Lubricated Area 2 2 3 3 5 4 6 ...

Page 20: ... num ber and are not in stock i e unavailable 4 PARTS NAME Parts names must be notified when ordering replacement parts 5 Q TY This column shows the number of the part used as indicated in the figure 6 REMARKS When differences in specifications exist depending on location destination 7 RANK Parts marked S in the rank column can be ordered Other parts as a rule cannot be supplied even if ordered Pa...

Page 21: ... 19 1 Printer Assembly 1 1 Disassembly Drawing 1 2 32 2 2 17 9 9 10 40 40 40 40 10 13 13 26 40 9 40 19 19 1 19 2 19 3 21 25 27 36 39 36 36 36 36 36 36 36 36 42 MSR BCR ...

Page 22: ... 20 Disassembly Drawing 2 2 1 2 18 35 38 11 16 15 20 37 37 36 36 23 14 1 8 34 34 34 8 2 3 12 31 6 7 7 6 37 37 5 4 22 40 40 24 33 33 28 29 30 36 30 31 31 30 36 36 36 36 36 36 ...

Page 23: ... COVER ASR 1 S 24 33023100 TILT COVER ASR 1 S 25 33023060 CUTTER COVER ASR 1 S 26 33023050 INNER COVER ASR 1 27 33011030 FRONT PANEL ASR 1 S 28 32010950 SUB CHASSIS ASR 1 29 32010930 BOARD CHASSIS ASR 1 30 30991770 PROTECT RUBBER ASR 6 31 04991902 MINI CORD CLAMP ES 6U 2 32 1 04991204 FASTENER T18S 1 33 01903130 SCREW TR 3 20 FL 4 S 34 01903101 SCREW TAT 3 6 CT FL 4 S 35 01903031 SCREW TR 3 6 FL 2...

Page 24: ... 22 2 Printer Mechanism 2 1 Disassembly Drawing 6 7 8 10 9 12 15 15 16 17 14 1 11 2 5 3 13 4 14 14 14 ...

Page 25: ...EAR 32X48X0 5 TSP1 1 S 10 33102380 GEAR 22X46X0 5 TSP1 1 S 11 30522701 SPRING C077 090 0231 2 12 04020015 STOP RING SE3 0 1 S 13 01953013 SCREW TAT 3 8 BT FL 1 S 14 00930609 SCREW TAT 3 6 CT 4 S 15 00930603 SCREW TAT 3 6 PT 2 S 16 00816604 SCREW TR 1 6 6 1 S 17 00630404 SCREW TR 3 4 1 S NOTE1 Parts of the shaded area can not be ordered 2 The Cutter Unit and the Stationary Knife are included with t...

Page 26: ...S NAME Q TY REMARKS RANK 1 1 37649700 HEAD CABLE ASSY ASR 1 1 2 32041570 HEAD HOLDER ASR 1 1 3 30992061 DISCHARGE BRUSH ASR 1 1 4 30905230 THERMAL HEAD KRB728TAO4STR 1 S 1 5 01903030 SCREW TR 3 4 FL 2 S NOTE Parts of the shaded area can not be ordered 1 4 5 3 2 ...

Page 27: ...CN9 Connector CN12 Connector CN1 Connector CN6 Connector LCD Back light Speaker Touch screen LCD Unit Tack Solderin CN42 MicroSD I F On Board CN11 Connector CN17 Connector Optional Barcode Reader e t c Dual USB I F Host On Board Dual USB I F Host On Board Optional Barcode Reader e t c CN13 Connector USB I F Device On Board LAN Connector LAN I F On Board Host PC MIC Connector Mic I F On Board LINEO...

Page 28: ...URL http www starmicronics com support ...

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