Stanley DS06 User Manual Download Page 1

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New Britain, CT 06053

U.S.A.

34566 2/2015 Ver. 10

DS06

HYDRAULIC

DIAMOND SAW

USER MANUAL

Safety, Operation and Maintenance

Summary of Contents for DS06

Page 1: ... 2014 Stanley Black Decker Inc New Britain CT 06053 U S A 34566 2 2015 Ver 10 DS06 HYDRAULIC DIAMOND SAW USER MANUAL Safety Operation and Maintenance ...

Page 2: ...érie de l équipement Numero de serie del equipo Matricola dell attrezzatura All Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Approved body Prüfung durch O...

Page 3: ...MPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER DECLARATION OF CONFORMITY 2 SAFETY SYMBOLS 4 SAFETY PRECAUTIONS 5 TOOL STICKERS TAGS 7 HOSE TYPES 8 HOSE RECOMMENDATIONS 9 HTMA REQUIREMENTS 10 OPERATION 11 MAINTENANCE ADJUSTMENTS 14 TOOL PROTECTION CARE 19 TROUBLESHOOTING 20 DIAMOND CHAIN APPLICATIONS 21 SPECIFICATIO...

Page 4: ...his symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate a potentially ...

Page 5: ...a tures can cause higher than normal temperatures at the chain saw which can result in operator dis comfort Do not rely exclusively upon the safety devices built into the chain saw As a chain saw user several steps must be taken to keep your cutting jobs free from accident or injury a With a basic understanding of kickbacks you can reduce or eliminate the element of surprise Sudden surprise contri...

Page 6: ...ure the chain breaker and rivet spinner are securely mounted on flat clean work surfaces Check the mounting screws bolts often Check all chain breaker and rivet spinner compo nents regularly for wear and general condition Avoid contact with the saw bar rails as they can be come very sharp during use Provide adequate lighting when operating the saw in a darkened area or at night Always keep critica...

Page 7: ...NDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA 6 WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION 7 TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REP...

Page 8: ...BSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT...

Page 9: ... 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters per minute lpm These re...

Page 10: ...1 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi 145 155 bar 145 155 bar 152 159 bar 145 155 bar 250 psi 250 psi 250 psi 250 psi 17 bar 17 bar 17 bar 17 bar 400 ssu 400 ssu 400 ssu 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 140 F 140 F 140 F 60 ...

Page 11: ...a light weight penetrating oil in a spray can to clean the hose couplers before each connection 2 Connect the hoses from the hydraulic power source to the chain saw fittings or quick disconnects It is a good practice to connect return hose first and dis connect them last to minimize or avoid trapped pres sure within the chain saw 3 Observe the arrow on the couplers to ensure that the flow is in th...

Page 12: ...usted so that it does not exceed 5 16 in 8 mm clearance from the bottom of the bar See Check Chain Bar Adjustment in this manual 4 If the chain requires adjustment see Maintenance Adjustments in this manual PLAN THE CUT 1 Plan your cuts to prevent injury to yourself and to keep from pinching the saw bar and chain as a re sult of falling pieces of concrete brick etc 2 Make your cuts in the order sh...

Page 13: ...the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is too viscous or thick USING THE WALL WALKER The Wall Walker lessens operator fatigue and effort during cutting by automatic insertion of the wedge into the cut thus allowing the operator to apply leverage to the sa...

Page 14: ...r evenly Refer to the saw bar disassembly proce dures in the Service Manual for further details CHAIN TENSION ADJUSTMENT Correct chain tension is very important throughout the life of the chain Check the chain tension often during use when the chain saw is stopped and the saw bar and chain have cooled off The chain should move easily around the saw bar when pulled by hand To adjust the chain tensi...

Page 15: ...e rivet heads from the connecting links not from a chain segment The rivet heads shown in the shaded areas of Figure 13 are the only ones that can be removed Figure 13 Removable Rivet Heads 2 Place the chain the portion that you want broken into the slot of the anvil pushing it forward until the bottom connecting link is flush with the far side of the slot Figure 14 Figure 14 Inserting the Chain 3...

Page 16: ...ch mounted rivet spinner P N 20857 to assembly the chain 1 Mount the rivet spinner flush with the side or front of a flat clean work surface Figure 18 Figure 18 Rivet Spinner Mounting 2 Lay the chain across the plastic chain supports and then rotate the supports so the rivet head is cen tered between the take up handle pocket and the spinner anvil Figure 19 Figure 19 Positioning the Chain 3 Turn t...

Page 17: ...quipped with oiling chambers and should be maintained periodically with a light weight oil Figure 24 NOSE SPROCKET DISASSEMBLY AND ASSEMBLY 1 Using the bench mounted chain breaker see acces sories line up the 1 4 inch hole in the side of the chain breaker anvil with the chain breaker punch Punch out the six nose sprocket rivets See Figure 25 Figure 25 Punching Out Nose Sprocket Rivets 2 Insert a s...

Page 18: ...ing Rivets 3 Remove the new nose sprocket package s clips and fold back the top portion of the insertion card be ing careful not to remove or disturb the components See Figure 27 Figure 27 Preparing New Nose Sprocket 4 With a flat blade screw driver in the bar nose rails slide the nose sprocket assembly into position align ing the 6 holes in the bar nose with the 6 holes in the nose sprocket assem...

Page 19: ...nternal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may re sult NOTICE In addition to the Safety Precautions...

Page 20: ...uld not exceed 250 psi 17 bar at 9 gpm 34 lpm measured at the end of the tools operating hoses Loss of diamond segment side clearance Replace chain Chain segment dulled because of continuous use in hard material or rebar Redress segmented by cutting in abrasive material i e concrete building block etc NOTE This indicates that the wrong chain is being used Wrong chain for application Scale down to ...

Page 21: ...ODEL BAR LENGTH P N CORRECT APPLICATIONS Pinnacle 13 inch Very hard aggregate concretes flint chert granite etc Heavy steel reinforcing 5 8 inch 16 mm diameter and larger Medium hard aggregate concretes granite quartz river rock etc Moderate steel reinforcing wire mesh 3 8 1 2 inch 10 12 mm diameter Soft aggregate concrete concrete block masonry green concrete highly abrasive conditions Ultra 13 i...

Page 22: ... Ultra 25 Diamond Chain for 13 inch Bar 56799 Pinnacle 25 Diamond Chain for 13 inch Bar 56800 Water Flow Meter 0 7 gpm 60859 Water Pump 12 VDC DC Plug DCP30100 Water Pump 12 VDC Battery Clips DCP30101 SOUND POWER AND VIBRATION DECLARATION Measured A weighted sound power level Lwa ref 1pW in decibels 106 2 dBA Uncertainty Kwa in decibels 3 dBA Measured A weighted sound pressure level Lpa ref 20 µPa...

Page 23: ...DS06 User Manual 23 54 DS06 PARTS ILLUSTRATION ...

Page 24: ... 36 33488 1 SELF LOCKING RETAINING RING 37 05632 1 O RING 38 58970 1 WATER VALVE SLEEVE 39 01403 1 O RING 40 33380 1 PIN ITEM PART NO QTY DESCRIPTION 41 36259 1 STEEL BALL 3 8 DIA 42 32188 1 SPRING 43 04052 1 O RING 44 32189 1 SEAL CAP 45 28323 1 CE DECAL 46 NO ITEM 47 38898 1 SEAL SPACER 48 09098 1 SPROCKET 49 41765 1 WASHER 50 73658 1 CHAIN GUARD 51 32203 2 NUT 52 20721 1 CORD STOCK 3 16 DIA 53 ...

Page 25: ...L CE 89 11212 1 SOUND POWER LEVEL DECAL CE 90 00173 1 QUAD RING 91 04856 1 RETAINING RING 92 35965 1 BEARING 93 00621 1 O RING 94 38897 1 SEAL WASHER 95 39070 1 V RING 96 38700 1 SEAL RING 97 NO ITEM 98 07324 1 RETAINING RING 99 37793 1 EXTENSION SPRING ANCHOR 100 41764 1 RETAINING RING 03786 1 GPM DECAL 8 GPM MODELS NOT SHOWN 33360 1 SEAL KIT DS06 PARTS LIST ...

Page 26: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com ...

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