Stanley BR4514801 User Manual Download

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New Britain, CT 06053

U.S.A.

62388 9/2018 Ver. 18

BR45

HYDRAULIC

BREAKER

USER MANUAL

Safety, Operation and Maintenance

Summary of Contents for BR4514801

Page 1: ... 2014 STANLEY Black Decker Inc New Britain CT 06053 U S A 62388 9 2018 Ver 18 BR45 HYDRAULIC BREAKER USER MANUAL Safety Operation and Maintenance ...

Page 2: ...e Masse Masa Massa 23 kg Has been manufactured in conformity with Wurde hergestellt in Übereinstimmung mit Est fabriqué conformément Ha sido fabricado de acuerdo con E stata costruita in conformitá con Directive Standards Richtlinie Standards Directives Normes Directriz Los Normas Direttiva Norme No Nr Numéro No n Approved body Prüfung durch Organisme agréé Aprobado Collaudato EN ISO EN ISO EN ISO...

Page 3: ... BREAKER FOOT ASSEMBLY 72931 32 UNDERWATER TOOLS DEPTH GUIDELINE 33 SERVICING This manual contains safety operation and routine maintenance instructions STANLEY Infrastructure recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning To fill out a product warranty validation form and for inf...

Page 4: ...azardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment SAFETY SYMB...

Page 5: ...l repair maintenance and service must only be performed by authorized and properly trained personnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Inspect the tool before each use and ensure all de cals are legible Contact STANLEY if replacements are needed Always replace parts with replacement parts recommended by STANLEY Ensure work piece ...

Page 6: ...tmospheres Sparks could ignite explosive gas Use proper lifting techniques when handling the tool Get help from a co worker and do not over reach Use proper protection from falling or flying debris and keep bystanders at a safe distance Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may resul...

Page 7: ...ONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNE...

Page 8: ...OTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUMALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURI...

Page 9: ...0 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute GPM liters per minute LP...

Page 10: ...e operator discomfort at the tool Filter minimum full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least For cold temp startup and maximum dirt holding capacity 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM 30 GPM 114 LPM Hydraulic fluid petroleum based premium grade anti wear non conductive Viscosity at minimum and maximum operating temps 100 400 ssu 20 82 centi...

Page 11: ... and disconnect them last to minimize or avoid trapped pressure within the tool 3 Observe flow indicators stamped on hose couplers to ensure that fluid flow is in the proper direction The female coupler on the tool hose is the inlet coupler 4 Move the hydraulic circuit control valve to the ON position to operate the tool Note If uncoupled hoses are left in the sun pressure increase within the hose...

Page 12: ...0 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or breaker can result from use with fluid that is too viscous or thick UNDERWATER MODEL PREVENTATIVE MAINTENANCE FIG 4 After each use the movable portions of the tool that were exposed to water should be flushed with a water displacing oil such as WD40 Remove any remaining water and debris as follows 1 Spray oil into the On ...

Page 13: ... rating of 2500 psi 172 bar Do not exceed the rated flow and pressure See Specifications in this manual for correct flow rate and pressure rating Rapid failure of the internal seals may result In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Always keep critical tool markings such as warning stickers and tags legible Do not force a ...

Page 14: ...140 F 60 C Provide cooler to maintain proper fluid temperature 130 F 55 C Tool operates slow Low GPM supply from power unit Check power unit for proper flow 7 9 GPM 26 34 LPM or 5 6 GPM 18 22 LPM Proper flow and pressure maintain proper tool speed High back pressure Check hydraulic system for excessive back pressure over 200 psi 14 bar Couplers or hoses blocked Remove restriction Orifice plug bloc...

Page 15: ...gauge end from the chuck to retract the stem then unscrew the entire tester assembly from the accumulator charging valve If pressure is low charge the accumulator as described in the following paragraph 6 Install the plug ACCUMULATOR CHARGING 1 Perform steps 1 through 4 of the accumulator testing procedure 2 Connect the chuck of the charging assembly to the charging valve on the accumulator tester...

Page 16: ...ARGINGVALVE Liquid Filled Gauge w Snub Valve Nitrogen Tank Not included in Kit Gauge Hose Chuck Charge Fitting Charging Valve 31254 ACCUMULATOR CHARGE KIT Includes Liquid Filled Gauge w Snub Valve Hose Charge Fitting 02835 Tester and Box not pictured 02835 TESTER Charging the Accumulator 45 with Anti Vibration Handles BR Charging the Accumulator 45 with T Handles BR CHARGING THE ACCUMULATOR ...

Page 17: ... bar SPECIFICATIONS BR45 Sound and Vibration Declaration Test conducted on model BR45550 Measured A weighted sound power level Lwa ref 1pW in decibels 105 dBA Uncertainty Kwa in decibels 1 7 dBA Measured A weighted sound pressure level Lpa ref 20 µPa at operator s position in decibels 98 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using t...

Page 18: ...in decibels 105 dBA Uncertainty Kwa in decibels 1 7 Measured A weighted sound pressure level Lpa ref 20 µPa at operator s position in decibels 98 dBA Uncertainty Kpa in decibels 3 dBA Values determined according to noise test code given in ISO 15744 using the basic standard ISO3744 Test conducted by independent notified body to comply with 2000 14 EC 2005 requirements NOTE The sum of a measured no...

Page 19: ...ter 5 in Wide 02335 Ground Rod Driver 1 in Rod 04367 Heavy Duty Chisel 1 in 02338 Heavy Duty Moil Point 18 in 04404 Clay Spade 8 in 04405 Detachable Shank Requires 17783 17782 Tamping Pad 6 in Requires 17782 17783 UC Denotes the under collar dimension measured from bottom tip of tool to bottom surface of collar TEST EQUIPMENT Accumulator Tester 02835 Flow and Pressure Tester 04182 Accumulator Char...

Page 20: ...Pictured is a BR45120 See Pages 24 through 32 for Breaker Foot Assemblies That Apply To Your Model NOTE 5 GPM Model BR45550 has a Orifice Plug P N 12832 Installed in the lower return port of item 27 Accumulator On Off Valve Block Orifice Plug not pictured ...

Page 21: ... RING 14 04382 1 AUTOMATIC VALVE 15 04383 1 FLOW SLEEVE TUBE 16 04571 2 PUSH PIN 17 04605 4 PUSH PIN 18 07479 1 ACCUMULATOR DIAPHRAGM 19 07480 1 AUTOMATIC VALVE BODY 20 07481 1 PISTON 12833 1 PISTON BR45550 5 GPM MODEL ONLY 21 07483 1 HANDLE 22 07485 1 FLOW SLEEVE 23 NO ITEM 24 07492 2 ROLL PIN 25 07493 1 O RING PLUG MALE 26 04057 1 BUSHING 27 11588 1 ACCUMULATOR ON OFF VALVE BLOCK 28 20499 1 CHAR...

Page 22: ...ION Pictured is a BR4516801 See Pages 24 through 32 for Breaker Foot Assemblies That Apply To Your Model NOTE 5 GPM Model BR4556801 has a Orifice Plug P N 12832 installed in the lower return port of item 25 Accumulator On Off Valve Block Orifice Plug not pictured ...

Page 23: ...NG ASSY 23 10180 1 CAUTION N2 GAS STICKER 24 11207 1 CIRCUIT TYPE D STICKER 25 11588 1 ACCUMULATOR VALVE BLOCK 26 74832 2 STANLEY LOGO 5 5 x 1 1 Black on Clear 74770 STANLEY LOGO 6 5 x 1 3 Yellow on Clear 27 20498 2 SPRING 20540 2 SPRING BR45158 BR45158BN 27A 20541 2 SPRING BR45158 BR45158BN ITEM NO PART NO QTY DESCRIPTION 28 20499 1 CHARGE VALVE 29 20500 2 ROLL PIN 30 20505 1 HANDLE PIVOT BLOCK 3...

Page 24: ...OLT 11 04780 1 BACK UP WASHER 12 07489 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 07489 13 07489 1 HEX BUSHING 1 IF ORDERING HEX BUSHING YOU MUST ORDER COMPLETE FOOT ASSY 07489 BREAKER FOOT ASSEMBLY STANDARD P N 07489 MODELS BR45150 BR45550 BR45158 BR45158BN 07489 Assembly Includes Items 1 through 13 Below BREAKER FOOT ASSEMBLY 07489 NOTE IF YOU ARE REPLACING THE INS...

Page 25: ... FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 07510 13 07510 1 HEX BUSHING 1 IF ORDERING HEX BUSHING YOU MUST ORDER COMPLETE FOOT ASSY 07510 BREAKER FOOT ASSEMBLY STANDARD P N 07510 MODELS BR4516801 BR4516807 BR4516807A and BR4556801 07510 Assembly Includes Items 1 through 13 Below 1 HEX 5 7 6 13 12 1 4 3 11 2 8 9 10 ALIGN HEX AS SHOWN BREAKER FOOT ASSEMBLY 07510 NOTE IF YOU ARE...

Page 26: ...RT QTY DESCRIPTION 9 04715 2 TAPER SLEEVE 10 04716 2 SPRING WASHER 11 04717 1 LATCH BOLT 12 04780 1 BACK UP WASHER 13 07694 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 07694 BREAKER FOOT ASSEMBLY STANDARD P N 07694 MODEL BR4514801 07694 Assembly Includes Items 1 through 13 Below 7 8 HEX 9 ALIGN HEX AS SHOWN 6 8 3 7 9 10 10 12 13 11 2 1 5 4 NOTE IF YOU ARE REPLACING TH...

Page 27: ...04715 2 TAPER SLEEVE 10 04716 2 SPRING WASHER 11 04717 1 LATCH BOLT 12 04780 1 BACK UP WASHER 13 07899 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 07899 BREAKER FOOT ASSEMBLY STANDARD P N 07899 MODEL BR45110 07899 Assembly Includes Items 1 through 13 Below BREAKER FOOT ASSEMBLY 07899 9 ALIGN HEX AS SHOWN 6 8 3 7 9 10 10 12 13 11 2 1 5 4 NOTE IF YOU ARE REPLACING THE I...

Page 28: ...12 07522 1 RETAINING RING 13 08116 1 COLLAR SUPPORT ASSY 14 08081 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 08081 15 08158 1 SPRING 16 08081 1 INSERT IF ORDERING THE INSERT YOU MUST ORDER COMPLETE FOOT ASSY 08081 17 08411 1 DETENT BREAKER FOOT ASSEMBLY EASY RIDE P N 08081 MODELS BR45130E BR45130EL BR45135S and BR4513516 08081 Assembly Includes Items 1 through 17 Bel...

Page 29: ...AKER FOOT ASSEMBLY EASY RIDE P N 08154 MODELS BR45120E and BR45125S 08154 Assembly Includes Items 1 through 17 Below 12 07522 1 RETAINING RING 13 08115 1 COLLAR SUPPORT ASSY 14 08154 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 08154 15 08158 1 SPRING 16 08154 1 INSERT IF ORDERING THE INSERT YOU MUST ORDER COMPLETE FOOT ASSY 08154 17 08411 1 DETENT 1 1 8 HEX 17 9 ALIGN...

Page 30: ...P WASHER 12 08856 1 HEX BUSHING 1 IF ORDERING HEX BUSHING YOU MUST ORDER COMPLETE FOOT ASSY 08856 13 08856 1 BREAKER FOOT U W IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 08856 BREAKER FOOT ASSEMBLY UNDERWATER P N 08856 MODELS BR45350 08856 Assembly Includes Items 1 through 13 Below 1 HEX ALIGN HEX AS SHOWN 6 8 3 7 9 10 12 13 11 2 1 5 4 9 8 UNDERWATER BREAKER FOOT ASSY NOTE IF YOU AR...

Page 31: ...PTION 10 04984 1 NYLOCK NUT 11 04985 2 SPRING WASHER 12 62334 1 INSERT IF ORDERING THE INSERT YOU MUST ORDER COMPLETE FOOT ASSY 62334 13 08411 1 DETENT 14 62334 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 62334 BREAKER FOOT ASSEMBLY STANDARD P N 62334 MODELS BR45120 and BR45120D 62334 Assembly Includes Items 1 through 14 Below 1 1 8 HEX ALIGN HEX AS SHOWN 6 3 7 9 10 1...

Page 32: ...04984 1 NYLOCK NUT ITEM PART QTY DESCRIPTION 11 04985 2 SPRING WASHER 12 72931 1 INSERT IF ORDERING THE INSERT YOU MUST ORDER COMPLETE FOOT ASSY 72931 13 08411 1 DETENT 14 72931 1 BREAKER FOOT IF ORDERING BREAKER FOOT YOU MUST ORDER COMPLETE FOOT ASSY 72931 BREAKER FOOT ASSEMBLY STANDARD P N 72931 MODEL BR45130 72931 Assembly Includes Items 1 through 14 Below NOTE IF YOU ARE REPLACING THE INSERT B...

Page 33: ...ls do not have accumulators and thus are capable of deeper depths The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an onboard hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of feet ROV operation is still limited to the tool for example a percussive tool has the same depth limitation ...

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Page 36: ...STANLEY Infrastructure 6430 SE Lake Road Portland Oregon 97222 USA 503 659 5660 Fax 503 652 1780 www stanleyinfrastructure com ...

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