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Standard IGL15, Operation And Maintenance Manual, Page: 34 / 45

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Standard IGL15 Operation And Maintenance Manual Download Page 34

      IGL15 Spare parts replacement manual

 

Version

：

S2018.05 

33   

2.6.2.

 

Install the brake rubber assembly 

1.

 

Clean contact surface of brake and brake rubber assembly by ethanol.

 

 

2.

 

Install brake rubber assembly on brake, tighten bolt M5

×

16 with the inner hexagon spanner

（

4mm

）

, coated with TONSAN 1243 thread sealant, with torque 3.5-4Nm.

 

 

3.

 

Install  and  adjust  brake 

FZD10

  (refer  to  GTW7  permanent  magnet  synchronous  elevator 

tractor spare parts replacement manual - brake FZD10 replacement and adjustment method).

 

4.

 

Power on and test traction machine.

 

 

 

 

 

 

 

 

Contact 

surface 

of 

brake and brake rubber 

assembly by ethanol 

Summary of Contents for IGL15

Page 1: ...IGL15 Permanent magnet synchronous elevator traction machine Product Operation and Maintenance Manual S2018 05 ...

Page 2: ...ll the bearing 6212 2RS 15 2 4 BEARING 6317 2RS C3 REPLACEMENT 17 2 4 1 Remove the bearing 6317 2RS C3 17 2 4 2 Install bearing 6317 2RS C3 21 2 5 BRAKE FZD10 REPLACEMENT AND ADJUSTMENT SHOWN AS THE RIGHT SIDE BRAKE 25 2 5 1 Remove the FZD10 brake 25 2 5 2 Install the FZD10 brake 27 2 5 3 Adjust brake noise 31 2 6 BRAKE RUBBER ASSEMBLY REPLACEMENT 32 2 6 1 Remove the brake rubber assembly 32 2 6 2...

Page 3: ...3 Safety rules for the construction and installation of electric lifts equal to EN81 1 1998 and other relevant Regulations shall be strictly observed The operator is responsible for the proper installation of the gearless PMS elevator traction machines with regard to safety requirements as well as for its inspection and maintenance as specified in the applicable regulations No liability can be ass...

Page 4: ...heave 1 Loosen nut M12 and washer 12 with an open wrench 18 mm and remove the swing bar Loosen nut M12 and washer 12 with an open wrench 18mm and remove screw M12 55 with a hexagon wrench 10mm 2 Loosen bolt M12 40 and washer 12 with an open wrench 18mm Use a one word screwdriver and a hammer to turn the head of two pin 12 to remove pin 12 easily Bolt M12 55 Nut M12 Washer M12 Rope rod ...

Page 5: ...ove the bolt M12 50 from the threaded hole in the traction wheel 2 m12 and tighten the bolt diagonally with an open wrench 18mm until the traction wheel and pin 12 are pushed out and the traction wheel is removed Bolt M12 40 Washer M12 Pin 12 traction wheel 2 m12 ...

Page 6: ...100 diagonally inside the screw hole of the traction wheel and then install the traction wheel through the screw M12 onto the brake wheel and slowly press the traction wheel into the brake wheel with bolt M12 80 Hammer pin 12 into the corresponding hole 2 Remove screw M12 100 and bolt M12 80 tighten bolt M12 40 and washer 12 with an open spanner 18 Bolt M12 100 Pin 12 Traction wheel ...

Page 7: ...ring has no noise and the rotor and stator have no interference 4 Screw the thin nut M12 with screw M12 55 and put it into the corresponding screw hole on the end face of the machine base together with washer 12 the screw is screwed to a depth of about 20mm Lock with an open wrench 18mm Install the baffle rod to screw M12 55 fix it with nut M12 and washer 12 and tighten it with open spanner 18 mm ...

Page 8: ...anging the encoder wear the antistatic bracelet on the wrist 2 2 1 Remove the encoder ERN1387 1 Remove the encoder cover 2 Loosen the screw of the back cover of the encoder with hexagon wrench 4mm and remove the back cover of the encoder Encoder cover Encoder back cover Screw for back cover of encoder ...

Page 9: ...ion S2018 05 8 3 Remove the encoder lead 4 Loosen the set screw M2 5 of the encoder housing with an hexagon wrench 2mm and loosen the screw M5 50 with an hexagon wrench 4mm Set screw M2 5 Screw M5 50 Encoder lead Encoder housing set screw M2 5 ...

Page 10: ...10 50 to loosen the encoder Remove screw M5 50 and screw M10 50 Remove encoder ERN1387 2 2 2 Install the encoder ERN1387 1 Clean the encoder transition set Take down encoder end cover by loosen the bolt with inner hexagon spanner 4mm 2 Load the encoder into the spindle conical hole the encoder connector jack shall be upward Fix the encoder with screw M5 50 tighten with inner hexagon wrench 4mm and...

Page 11: ... 05 10 3 Use hexagon wrench 2mm encoder housing set screw M2 5 and use torque wrench to confirm that the tightening torque is 1 25Nm lock the set screw in the horizontal direction the position is on the right Plug in the encoder lead Encoder Bolt M5 50 ...

Page 12: ... of the encoder fix it with the screw M5 of the back cover of the encoder tighten it with hexagon wrench 4mm and confirm with torque wrench that the tightening torque is 5Nm 6 Aim the encoder protection cover at the encoder outlet wire and install it to the encoder cover 7 Power on the whole traction machine and run the whole machine test ...

Page 13: ... Remove the encoder refer to IGL15 spares replacement manual for permanent magnet synchronous elevator tractor encoder replacement method 2 Loosen screw M5 12 and washer 5 with hexagon wrench 4mm and remove encoder cover and waveform spring 120 3 Remove the retainer 65 with the retainer pliers Bolt M5 12 Washer 5 Retainer 65 ...

Page 14: ... it with two bolts M12 30 and tighten it with an open spanner 18mm Then screw in the pull body with an open wrench 36mm bolt M24 200 Slowly tighten bolt M24 200 with an open spanner 36mm to force the spindle assembly and slowly push the spindle assembly out of the brake wheel assembly 6 Remove spindle assembly remove pull body Bolt M8 25 Gland Pull body Bolt M12 30 Bolt M24 200 ...

Page 15: ...IGL15 Spare parts replacement manual Version S2018 05 14 7 Use the bearing remover to pull the bearing 6213 2rs out of the main shaft bearing block Spindle assembly Bearing 6213 2RS Bearing puller ...

Page 16: ...e button to deburr and apply a small amount of lubricating oil to the outer circle of spindle matching surface with brake wheel and include it into the hole end of brake wheel main axle of brake wheel assembly Screw the screw M12 into the M12 screw hole on the end face of the spindle install the backing plate and hollow jack through the screw M12 300 to the end face of the brake wheel then screw t...

Page 17: ... of TONSAN 1243 thread adhesive to the corresponding screw hole of screw M5 12 put waveform washer 120 into the bearing hole of the machine base then install the encoder cover to the end face of the bearing hole of the machine base fix it with screw M5 12 and washer 5 tighten it with hexagon screw 4mm and confirm with torque screwdriver that the tightening torque is 5Nm 6 Install the encoder refer...

Page 18: ... spare parts replacement manual brake replacement adjustment method 3 Remove encoder refer to IGL15 permanent magnet synchronous elevator tractor spare parts replacement manual encoder replacement method 4 Remove encoder sheath main shaft back end cover wave spring 120 refer to IGL15 permanent magnet synchronous elevator tractor spare parts replacement manual bearing 6212 2rs replacement method 5 ...

Page 19: ...anual Version S2018 05 18 7 Loosen bolt M8 25 with socket wrench 5mm and remove gland 8 Install the lifting ring assembly to the brake wheel end and fasten it with bolt M12 25 Bolt M8 25 gland Bolt M8 25 Brake wheel sling Bolt M12 25 ...

Page 20: ...assembly removed through the screw to the appropriate position fixed with nut M12 1 5 Put the jack in the position shown in the figure and operate the jack to separate the rotor assembly from the stator assembly Remove jacks pulleys screws and nuts 11 Lay the rotor assembly flat to an equal height block Remove the retainer 65 and 85 respectively with circlip pliers Remove bearing 6213 2rs with bea...

Page 21: ...propriate position and fix it with nut M12 Remove the tooling from the jack and bearing 6317 and put it in the position shown in the figure Operate the jack and push the spindle and bearing out of the rotor assembly pay attention to protect the magnetic steel Remove jacks pulleys aligning bearings tooling screws and nuts Retainer65 Retainer85 Bearing 6213 2RS Pull body Jack Screw M12 x 300 Nut M12...

Page 22: ...s of screw M8 together through the brake wheel 3 M20 hole at the bottom of the outer gland 3 Φ 9 holes Put the bearing 6317 2rs C3 into the brake wheel bearing gear and put the bearing pressure sleeve on it Jack and mounting plate are fixed with nut M8 Operate the jack and press the bearing 6317 into position Remove jacks install tooling screws and nuts Screw the M8 500 Nut M8 Bearing 6317 mountin...

Page 23: ...retainer 65 into the retainer groove corresponding to the spindle with circlip pliers and fix the bearing 6213 4 Install the guide shaft to the spindle end and fix it with screw M5 5 Lift the rotor assembly parallel to the bearing hole of the frame align the guide sleeve with the bearing hole of the frame and align the outer circle of the brake wheel with the matching hole of the frame Push the ro...

Page 24: ... tightened diagonally with anti falling screw M8 25 or coated with TONSAN 1243 thread glue with a tightening torque of 20Nm Install the nylon cover to the end face of the brake wheel and tighten it with a word screwdriver 7 Remove guide shaft and brake wheel assembly spreader apply proper amount of TONSAN 1243 thread glue to screw M8 25 with hexagon wrench 6mm to tighten gland and spindle Anti fal...

Page 25: ...t synchronous elevator spare parts replacement manual encoder replacement method 10 Install brakes refer to IGL15 permanent magnet synchronous elevator tractor spare parts replacement manual brake replacement and adjustment method 11 Install protective cover or rope bar refer to IGL15 permanent magnet synchronous elevator tractor spare parts replacement manual tractor wheel replacement method 12 P...

Page 26: ...5 Brake FZD10 Replacement and Adjustment shown as the right side brake 2 5 1 Remove the FZD10 brake 1 Remove the brake double diagonal screw M8 100 with hexagon wrench 6mm 2 Screw the stud M8 130 into the two diagonal screw holes Screw M8 100 Brake Stud M8 130 ...

Page 27: ...5 Spare parts replacement manual Version S2018 05 26 3 Remove the remaining screw M8 100 with hexagon socket wrench 6mm 4 Remove the brake remove the stud M8 130 Screw M8 100 Stud M8 100 Screw M8 100 Brake ...

Page 28: ...5 Spare parts replacement manual Version S2018 05 27 2 5 2 Install the FZD10 brake 1 Clean brake wheel surface and brake installation surface by ethanol 2 Screw stud bolts M8 130 into diagonal thread holes ...

Page 29: ...ds M8 130 4 Screw and tighten two bolts M8 100 with the inner hexagon spanner 6mm coated with TONSAN 1243 thread sealant into thread holes left 5 Remove the studs M8 130 instead screw and tighten two bolts M8 100 with the inner hexagon spanner 6mm coated with TONSAN 1243 thread sealant ...

Page 30: ...late 0 30mm Attention the gap position shown as the picture below adjust and check the No 2 and the No 4 at first then the No 3 and No 1 8 Adjust each spacer with the open ended spanner 16mm make the gap 0 40mm Attention the gap position and the check order is the same as the previous step adjust and check the No 2 and the No 4 at first then the No 3 and No 1 9 Tighten the bolts M8 100 diagonally ...

Page 31: ...IGL15 Spare parts replacement manual Version S2018 05 30 Remarks the position No 1 No 2 No 3 No 4 is at the middle of the bolt M8 100 and bolt M6 60 10 Power on and test the traction machine 0 30 0 40mm ...

Page 32: ...rption component of the brake is not stressed 3 Turn on and off the brake and fine tune the section screw M6 60 until the noise meets the requirements screw M6 60 in four positions should be adjusted simultaneously and uniformly 4 Adjust end lock nut M6 When the brake is energized check the gap between the moving and static iron core shall not be greater than or equal to 0 05mm 5 Check the brake o...

Page 33: ...ent 2 6 1 Remove the brake rubber assembly 1 Remove brake FZD10 Refer to IGL15 permanent magnet synchronous elevator tractor spare parts replacement manual brake FZD10 replacement and adjustment method 2 Remove bolts M5 16 with the inner hexagon spanner 4mm and take down brake rubber assembly ...

Page 34: ...mbly on brake tighten bolt M5 16 with the inner hexagon spanner 4mm coated with TONSAN 1243 thread sealant with torque 3 5 4Nm 3 Install and adjust brake FZD10 refer to GTW7 permanent magnet synchronous elevator tractor spare parts replacement manual brake FZD10 replacement and adjustment method 4 Power on and test traction machine Contact surface of brake and brake rubber assembly by ethanol ...

Page 35: ...ion S2018 05 34 2 7 Stroke Switch Replacement 2 7 1 Remove the stroke switch assembly 1 Release the lead of travel switch 2 Remove knurled screw M5x10 and take down stroke switch plate assembly Knurled screw M5x10 Stroke switch plate assembly ...

Page 36: ...the nut M4 and washer 4 with the open ended spanner 7mm Remove stroke switch contact panel 4 Remove bolt M5 10 and washer 5 with the cross screwdriver wrench 6 125 take down stroke switch assembly 5 Remove nut M4 with the open ended spanner 7mm take down stroke switch ...

Page 37: ... 7 2 Install the stroke switch assembly 1 Install stroke switch contact panel on stroke switch plate tighten bolt M4 10 and washer 4 with the open ended spanner 7mm 2 Install stroke switch on stroke switch bracket tighten nut M4 with the open ended spanner 7mm ...

Page 38: ...action machine tighten bolt M5 10 and washer 5 with the cross screwdriver wrench 3 75 4 Install the contact plate assembly of the travel switch to the corresponding screw hole on the end face of the machine base and fix it with knurled flat head screw M5 10 5 Plug in stroke switch cable 6 Power on and test traction machine ...

Page 39: ...IGL15 Spare parts replacement manual Version S2018 05 38 2 8 Micro Switch Replacement 2 8 1 Remove the Micro Switch assembly 1 Take down junction box cover ...

Page 40: ...nal with the straight screwdriver 3 75 pluck out the cable Bk Bk NO NC COM in order Remove bolt M3 8 and washer 3 with the cross screwdriver wrench 6 125 and take down connecting terminal 3 Remove bolt M6 14 and washer 6 with the open ended spanner 10mm and take down dust guard plate ...

Page 41: ...IGL15 Spare parts replacement manual Version S2018 05 40 4 Remove bolt M2 10 with the cross screwdriver wrench 6 125 and take down dust guard plate and micro switch ...

Page 42: ...magnet synchronous elevator tractor spare parts replacement manual brake FZD10 replacement and adjustment method Connect the stylus of multimeter with the exit wire of micro switch NO COM and dial the multimeter to the corresponding gear position When the brake loses power and holds the brake insert the feeler into the gap A between the contact and lever position of the micro switch When the feele...

Page 43: ... M5 with the open ended spanner 8mm Power on the brake close and release the brake repeatedly check whether the micro switch is able to work well If not check whether the micro switch connector connect correctly and then adjust the bolt 4 Pass brake cables through hole of dust guard plate and then install dust guard plate tighten bolt M6 14 and washer 6 with the open ended spanner 10mm 5 Pass brak...

Page 44: ...necting terminal by slotted screwdriver 3 75 Plug brake cables into connecting terminal in the order Bk Bk NO NO COM Remove slotted screwdriver lock connecting terminal by itself make sure that each cable connects well 7 Install junction box cover tighten tapping screws ...

Page 45: ...IGL15 Spare parts replacement manual Version S2018 05 44 8 Power on and test traction machine ...

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