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Fusion (Model XF)  
Controller V4.5 & TRIAC Replacement 
2015-03-08 

Technical Assistance: 1-(800)-727-8520 

Manuals: hotronix.com/heat-press-manuals 

Page 3 of 17 

 

Lift off control housing and lay it gently on 

left side of press 

 

Unplug ground wire (green with yellow 

stripe) from IEC inlet at rear of housing

 

 

Unplug Black & White wires from Power 

Switch as shown to disconnect from 

Controller 

Fusion (Model XF)  
Controller V4.5 & TRIAC Replacement 
2015-03-08 

Technical Assistance: 1-(800)-727-8520 

Manuals: hotronix.com/heat-press-manuals 

Page 1 of 17 

 

Included Parts: 

1.  Controller  

2.  Controller Overlay 

3.  Temperature strips 

4.  Zip ties 

5.  TRIAC 

6.  Adapter Harness (older models only) 

7.  9-Pin Connector (where applicable) 

 

Required Tools: 

8. 

Allen Wrenches (3/32” & 9/64”)

 

9.  #2 Phillips Screwdriver 

10. #1 Phillips Screwdriver 

11. 2mm Precision Flathead Screwdriver 

12. Scissors 

13. Wire Cutters (9-pin repair only) 

14. Wire Strippers (9-pin repair only) 

15. Permanent Marker (9-pin repair only) 

 

CAUTION: Detach power cord before 

proceeding 

10 

11 

12 

13 

14  15 

Page 4 of 15

1. Required Tools: Paper Clip

2. CAUTION: Turn off power and detach power cord

3. Insert the Paper Clip into the small hole on either 

side of the housing

4. Press in the Paper Clip until two clicks are heard: 

the first click releases the Controller bezel and the 

second click ejects it from the housing as shown

5. Repeat the process on the other side of housing

6. Remove the old Controller and insert the new 

replacement Controller

7. Press on the two latch points with your thumb until 

a click is heard; if the Controller bezel does not sit 

flush with the housing plastic, it has not latched

8. Plug in and turn on heat press to verify function

Controller Replacement Guide

Fusion IQ ( XF/XRF/XRF2)

Page 1 of 1

2018-04-26

1-800-727-8520

www.hotronix.com

Fusion (Model XF)  
Controller V4.5 & TRIAC Replacement 
2015-03-08 

Technical Assistance: 1-(800)-727-8520 

Manuals: hotronix.com/heat-press-manuals 

Page 3 of 17 

 

Lift off control housing and lay it gently on 

left side of press 

 

Unplug ground wire (green with yellow 

stripe) from IEC inlet at rear of housing

 

 

Unplug Black & White wires from Power 

Switch as shown to disconnect from 

Controller 

Summary of Contents for Fusion IQ XF

Page 1: ...verlay 3 Temperature strips 4 Zip ties 5 TRIAC 6 Adapter Harness older models only 7 9 Pin Connector where applicable Required Tools 8 Allen Wrenches 3 32 9 64 9 2 Phillips Screwdriver 10 1 Phillips Screwdriver 11 2mm Precision Flathead Screwdriver 12 Scissors 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord befor...

Page 2: ... of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases the Controller bezel and the second click ejects it from the housing as shown 5 Repeat the process on the other side of housing 6 Remove the old Controller and insert the new replacement Controller 7 Press on the two latch points with your thumb until a click is heard if the Controller bezel does not sit ...

Page 3: ...only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 3 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases t...

Page 4: ...oceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 4 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases the Controller bezel and the second click ejects it from the housing as shown 5 Repeat the process on the other sid...

Page 5: ...tters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 5 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the fir...

Page 6: ...rs 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 6 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are ...

Page 7: ...recision Flathead Screwdriver 12 Scissors 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 7 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press ...

Page 8: ...s 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 8 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first c...

Page 9: ...sors 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 9 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks ar...

Page 10: ...ion Flathead Screwdriver 12 Scissors 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 10 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in t...

Page 11: ...only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proceeding 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 11 of 15 1 Required Tools Paper Clip 2 CAUTION Turn off power and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases the Controller bezel and the second ...

Page 12: ... 3 Temperature strips 4 Zip ties 5 TRIAC 6 Adapter Harness older models only 7 9 Pin Connector where applicable Required Tools 8 Allen Wrenches 3 32 9 64 9 2 Phillips Screwdriver 10 1 Phillips Screwdriver 11 2mm Precision Flathead Screwdriver 12 Scissors 13 Wire Cutters 9 pin repair only 14 Wire Strippers 9 pin repair only 15 Permanent Marker 9 pin repair only CAUTION Detach power cord before proc...

Page 13: ... and detach power cord 3 Insert the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases the Controller bezel and the second click ejects it from the housing as shown 5 Repeat the process on the other side of housing 6 Remove the old Controller and insert the new replacement Controller 7 Press on the two latch po...

Page 14: ...the Paper Clip into the small hole on either side of the housing 4 Press in the Paper Clip until two clicks are heard the first click releases the Controller bezel and the second click ejects it from the housing as shown 5 Repeat the process on the other side of housing 6 Remove the old Controller and insert the new replacement Controller 7 Press on the two latch points with your thumb until a cli...

Page 15: ...it from the housing as shown 5 Repeat the process on the other side of housing 6 Remove the old Controller and insert the new replacement Controller 7 Press on the two latch points with your thumb until a click is heard if the Controller bezel does not sit flush with the housing plastic it has not latched 8 Plug in and turn on heat press to verify function Controller Replacement Guide Fusion IQ XF...

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