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STA-RITE SR, User Manual

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Heater Insulation Kit

Sta-Rite Pool/Spa Group

293 Wright Street, Delavan, WI 53115

North America:

800-752-0183, FAX 800-582-2217 

International:

262-728-5551, FAX: 262-728-4461, TELEX: ITT 4970245

www.sta-ritepool.com

Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA

© 2003, Sta-Rite Industries, Inc.

Printed in U.S.A.

S430 

(Rev. 2/14/03)

Summary of Contents for SR

Page 1: ...et Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 262 728 5551 FAX 262 728 4461 TELEX ITT 4970245 www sta ritepool com Union City TN Delavan WI Mississauga Ont Murrieta CA 2003 Sta Rite Industries Inc Printed in U S A S430 Rev 2 14 03 ...

Page 2: ...lectrical power to the heater Close the external Manual Gas Valve 2 If the heater is below the water level of the pool close the isolation valves to avoid draining the pool 3 Remove the drain plug under the manifold and drain the heater 4 While the heater is draining remove the upper left and upper right jacket halves 5 Remove the switch covers on both sides of the mani fold and unplug the wires f...

Page 3: ...the weights involved 19 Cut the RTV all the way around the top of the Combustion Chamber with a screwdriver 20 With a mallet and screwdriver go around the Combustion Chamber cover tapping up until the RTV separates and releases the Combustion Chamber cover Be careful not to damage the Combustion Chamber 21 Remove the Combustion Chamber cover California s Proposition 65 lists Refractory Ceramic Fib...

Page 4: ...of bolts into it and pull it back in place Brush off all dust and debris with a brush and wipe it down with a cloth Apply silicone grease supplied to O Rings Clean the tube sheet and O ring sealing surface with a nylon brush then brighten the tube sheet surface with 320 grit emery cloth 1 2 3 Figure 4 Clean the Tube Sheet and O Ring sealing sur faces thoroughly as described above Figure 6 Install ...

Page 5: ...ociated piping and the Blower Adapter Plate as a unit use new gaskets Be sure to reinstall the Insulation Cap on the bottom of the Flameholder Tighten Adapter Plate nuts to 70 80 in lbs torque See Figure 9 1 2 3 6 7 10 5 4 9 8 75 115 in lbs 8 4 12 9 N m Torque Pattern All Models 1 Make sure that all bolts are engaged and hand tight 2 Torque the bolts in sequence as shown Some noise popping etc is ...

Page 6: ...om of Junction box in Flexible Conduit Wiring Harness to Control Box Black to Black White to White Green Ground to Green Ground Bonding Wire View From Above Interior Figure 10 Junction Box Wiring Connections For detailed installation operation maintenace and safety information about the Sta Rite pool heater call customer service at 1 800 752 0183 and request a Sta Rite Pool Spa Heater Training and...

Page 7: ...1 L2 BM FL F1 L2 S2 TH IND VAL GND GND GND GND BLOWER 120VAC 120VAC HOT 120VAC IGNITER MOT TRANS TRANS GROUND GND NEUTRAL NEU JUNCTION BOX F I R E M A N S S W I T C H Replace jumper with leads to Fireman s Switch field installed 24VAC SEC PRIM 120VAC Y W Y W Y R Y O Y BL BK GY GY BK BK W W BK W W W W G G Y Y Y Y BK BK Y W W W R R BL BL O O O O PR PR Y R Y BL Y O Y W Y Y Y Y Y Y Y Y Y BR BR 3661 02...

Page 8: ...nsulation Cap 1 42001 0075 2 1 2 Blanket 1 42001 0071 3 1 Top Insulation 1 42001 0070 4 Condensate Evaporator 1 42001 0065 5 1 M Insulation 1 42001 0072 6 1 2 Blanket 1 42001 0073 1 2 3 4 6 5 3125 1197 Model SR SRC200 heaters built before 1 1 98 use 2 of Part No 42001 0073 ...

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