STA-RITE 60 CYCLE C Series Owner'S Manual Download Page 1

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60 CYCLE “C” AND “CC” SERIES

CENTRIFUGAL PUMPS

FOR SWIMMING POOL USE

O W N E R ’ S

M A N U A L

INSTALLATION, OPERATION & PARTS

Sta-Rite Pool/Spa Group

293 Wright Street, Delavan, WI 53115

North America:

800-752-0183, FAX 800-582-2217

International:

262-728-5551, FAX: 262-728-4461, TELEX: ITT 4970245

www.sta-ritepool.com

Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA

S408

(Rev. 12/10/02)

This manual should be furnished to
the end user of this pump; its use will
reduce service calls and chance of
injury and will lengthen pump life.

230/460V

200V

Medium Head

High Head

Medium Head

High Head

CMH-136

CHH-137

CM2H-136

CH2H-137

CMH3-136

CHH3-137

CM2H3-136

CH2H3-137

CCMH-136S

CCHH-137S

CCM2H-136

CH2H3-137

CCMH3-136S

CCHH3-137S

CCM2H3-136

CCH2H3-137

CHJ-138
CCHJ-138
CHJ3-138

CH2J3-138

CCHJ3-138

CCH2J3-138

MODELS

Summary of Contents for 60 CYCLE C Series

Page 1: ...n WI Mississauga Ont Murrieta CA Printed in U S A 2002 Sta Rite Industries Inc S408 Rev 12 10 02 This manual should be furnished to the end user of this pump its use will reduce service calls and chance of injury and will lengthen pump life 230 460V 200V HP Medium Head High Head Medium Head High Head 3 CMH 136 CHH 137 CM2H 136 CH2H 137 CMH3 136 CHH3 137 CM2H3 136 CH2H3 137 CCMH 136S CCHH 137S CCM2...

Page 2: ...EFULLY The Sta Rite C and CC Series Centrifugal pump Is designed for use with commercial swimming pools or as a centrifugal pump Is an excellent performer durable reliable Table of Contents Safety Instructions 3 Uncrating and Inspection 4 Installation 4 6 Electrical 7 8 Operation 9 Service 10 12 Troubleshooting Guide 13 Repair Parts List 14 15 Warranty 16 ...

Page 3: ...rapment certified covers See Page 4 4 Trapped air in system can cause explosion BE SURE all air is out of system before operating or testing equipment Before pressure testing make the following safety checks Check all clamps bolts lids and system accessories before testing Release all air in system before testing Tighten Sta Rite trap lids to 25 ft lbs 3 5 kg m torque for testing Water pressure fo...

Page 4: ...level pump is not self priming Allow for shutoff valves in suction and discharge piping Have adequate floor drainage to prevent flooding Be protected from excess moisture Allow adequate access and include suction and discharge isolation valves for servicing pump and piping POOL PUMP SUCTION REQUIREMENTS Pump suction is hazardous and can trap and drown or disem bowel bathers Do not use or allow any...

Page 5: ...mp suction hydraulic system must be seven feet per second or less even if one main drain suction fitting is completely blocked The flow through the remaining main drain s must comply with the latest ASME ANSI Specification for Suction Fittings For Use in Swimming Pools Spas Hot Tubs and Whirlpool Bathtub Applications Piping General System piping must be at least equal to size of pump connections T...

Page 6: ...rict flow for best performance use fewest possible fittings Avoid fittings which could cause an air trap Pool fittings must conform to International Association of Plumbing and Mechanical Officials IAPMO standards Strainer Maximum hydrostatic test pressure is 25 PSI 172 kPa water pressure To avoid explosion hazard DO NOT test strainer with air pressure Air pressure in strainer can blow cover off o...

Page 7: ...with commercial swimming pool installa tions and electrical codes and requirements Wire sizing wire type branch circuit fuse protection motor starter control equipment and related items must meet National Electrical Code and local code requirements Wiring 1 Install ground wire and maintain this pump in accordance with your local electrical code and all other codes and ordinances that apply Consult...

Page 8: ...nd cover This ex poses the motor shaft If hook up is correct the shaft will rotate clockwise If rotation is not clockwise 3 Phase motors Reverse any two leads to the starter 1 Phase motors See wiring diagram on motor nameplate The rotation will now be correct BE SURE power is off to the motor when working on electrical connections Burn Hazard Motor normally operates at high temperature and will be...

Page 9: ...se valve and release all pressure from system In a flooded suction system open suction discharge valves to prime If pump is not in a flooded suction system remove strainer cover fill strainer and pump with water If necessary use a wrench on flats when removing wing nuts When installing cover clean O Ring sealing surface on strainer body and lubricate with petroleum jelly as follows A O Ring B Seal...

Page 10: ...ut of seal Clean up shaft sleeve with emery paper if necessary 9 Place adapter seal plate face down on bench and tap old stationary half of seal out of adapter seal plate with a screwdriver and hammer Figure 4 10 Use a wire brush to thoroughly clean adapter seal plate cavity Be sure all dust and grime are out of seal cavity before installing new seal Installing New Seal 1 NOTICE Seal faces are hig...

Page 11: ...13 Install washer gaskets and impeller screw Key Nos 13 14 15 and 16 on end of shaft and tighten screw until it is snug This should locate seal in place and bring seal faces together 14 Reinstall motor adapter and impeller assembly Key Nos 1 5 and 12 on volute using new gasket Key No 8 15 Reinstall motor hold down bolts 16 Check all bolts for tightness 17 Close drains open system valves to fill pu...

Page 12: ...over and body and threads and faces of wing nuts with petroleum jelly Center strainer cover when installing it especially when pressure testing Hand tighten wing nuts When tightening alternate back and forth between nuts to compress O Ring evenly Maximum wing nut torque is 25 ft lbs 3 5 kg m If possible protect from weather at all times For storage of out door installation 1 Drain system 2 Dry as ...

Page 13: ... gas in liquid 20 Shaft bent 6 Suction pipe inlet not sufficiently submerged 21 Rotating part rubbing on stationary part 7 Impeller suction or strainer partially or 22 Bearings worn completely plugged 23 Wear ring worn 8 Speed too low 24 Impeller damaged 9 Voltage wrong or too low 25 Shaft running off center due to worn bearings or 10 Wrong direction of rotation misalignment 11 System head too hig...

Page 14: ...0 77 C20 77 C20 77 9 Shaft Seal 1 U109 433SS U109 433SS U109 433SS U109 433SS U109 433SS U109 433SS 10 Sleeve 1 C23 58 C23 58 C23 58 C23 58 C23 58 C23 58 11 Gasket Sleeve 1 C20 101 C20 101 C20 101 C20 101 C20 101 C20 101 12 Impeller 136 137 138 1 C105 224DD C105 224DD C105 224DB C105 224DB C105 224DE C105 224DE 12 Impeller 136S 1 C105 224DG 13 Gasket 1 C20 100 C20 100 C20 100 C20 100 C20 100 C20 1...

Page 15: ...n Strainer Body 6 C53 5B C53 5D 5 Suction Strainer Body 8 C53 21 C53 21D 6 Pipe Plug 1 4 U78 57DT U78 57DT 7 Gasket Flange C20 19 C20 19 8 Capscrew 3 8 16x1 3 4 U30 77C 9 Nut Hex 3 8 16 U36 38C Capscrew 5 16 18x7 8 U30 61C 4 U30 61C 4 Suction Strainer Complete 6 Pkg 51 Pkg 56 Suction Strainer Complete 8 Pkg 98 Pkg 99 Quantity 1 unless otherwise noted Not illustrated 6 has 2 each 8 has 4 each HAIR ...

Page 16: ...pur chaser Purchaser only Sta Rite shall have the option to re pair or replace the defective product at its sole discre tion Purchasers must pay all labor and shipping charges nec essary to replace the product covered by this warranty Requests for warranty service must be made through the in stalling dealer This warranty shall not apply to any product that has been subject to negligence misapplica...

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