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June 2015

DocID025509 Rev 1

1/30

30

UM1694

User manual

STEVAL-ILH007V1: 150W HID digital ballast based on STLUX385A

Introduction

This document describes 150 W high intensity discharge (HID) digital ballasts driven by 
STLUX385A devices. This platform is a solution to drive HID lamps (sodium and metal 
halide). The board is composed of two stages:

1. 

Power factor corrector (PFC), based on boost topology to correct the AC input current 
in phase with AC voltage mains.

2. 

Inverter, based on full bridge topology to drive the lamps.

The STLUX385A digital controller drives both stages.

Figure 1. STEVAL-ILH007V1

www.st.com

Summary of Contents for STEVAL-ILH007V1

Page 1: ...ts driven by STLUX385A devices This platform is a solution to drive HID lamps sodium and metal halide The board is composed of two stages 1 Power factor corrector PFC based on boost topology to correc...

Page 2: ...e 8 3 1 1 Implemented peripherals 9 3 1 2 Used pins 11 3 1 3 Module summary 14 4 Firmware download into the STLUX MCU 15 4 1 Setup 15 4 2 Installation 15 5 STEVAL ILH007V1 evaluation board operation 1...

Page 3: ...0 List of tables Table 1 Features 5 Table 2 Connectors 7 Table 3 HID FW user source file list 9 Table 4 Used pins 11 Table 5 Module information 14 Table 6 Executable summary 14 Table 7 Bill of materia...

Page 4: ...drive 13 Figure 8 SMED1 bridge high side drive 13 Figure 9 Voltage reference for bridge peak current 14 Figure 10 RLink 15 Figure 11 RLink ADP ST7 STM8 V1 2 15 Figure 12 RFlasher7 configuration select...

Page 5: ...r for serial data communication to a PC to monitor the system parameters Table 1 Features Parameter Notes and conditions Min Typ Max Unit Input characteristics Vin input voltage 185 230 265 V Eff effi...

Page 6: ...Connectors UM1694 6 30 DocID025509 Rev 1 2 Connectors With reference to the schematic in Appendix A Figure 2 Top layout Figure 3 Bottom layout...

Page 7: ...way screw terminal J2 Power connector for power line modem 230V 2 way screw terminal J3 Output connector for lamp connection 2 way screw terminal J4 Connector for UART output 24 way terminals J5 SWIM...

Page 8: ...is organized as a collection of files inside a project for Raisonance RIDE7 a fully featured Integrated Development Environment IDE that provides seamless integration and easy access to the complete r...

Page 9: ...configuration stlux_smed c Automatically generated by SMED_Configurator a PC software application stlux_it c Manages the IRQ functions stmr c Manage the requested timing uart c ADC0 VIN Measures the...

Page 10: ...ve signals of the bridge systems state machine SMED0 Provides for the high frequency signal generation of the bridge it is also used for ZCD signal synchronization and bridge peak current control SMED...

Page 11: ...supply PIN12 GNDIO Digital and I O ground PIN13 VOUT 1 8 V regulator capacitor PIN14 GPIO0 4 Red LED PIN15 GPIO0 5 Green LED PIN16 PWM4 Generate the signal to drive the PFC switch PIN17 DIGIN4 Curren...

Page 12: ...tor used to power the micro PIN34 ADCIN4 VLAMP Measures the voltage across the lamp PIN35 ADCIN3 PFC_OK Currently not used PIN36 ADCIN2 PFC_ISENS Currently not used PIN37 ADCIN1 VBUS Measures the outp...

Page 13: ...DocID025509 Rev 1 13 30 UM1694 Firmware 30 Figure 7 SMED0 bridge low side drive Figure 8 SMED1 bridge high side drive...

Page 14: ...size Data size Page0 size Bit size Static Overlayable Static Overlayable Static Overlayable Static Overlayable Static Overlayable Main 1014 73 Stlux_confi g 1014 73 Stlux_it 510 76 1 Stmr 145 Uart 41...

Page 15: ...gin with the connections link the RAISONANCE RLink to the PC with a USB cable Type A male Type B male link the 24 pin flat cable of the RAISONANCE RLink to the RLink connection adapter for STM8 and ST...

Page 16: ...w these steps 1 configure the RFlasher7 project properties to work with the STLUX385 Figure 12 RFlasher7 configuration select the processor 2 load the Intel HEX file for download REV01 HEX Figure 13 R...

Page 17: ...DocID025509 Rev 1 17 30 UM1694 Firmware download into the STLUX MCU 30 Figure 14 RFlasher7 configuration program the STLUX 4 reset and run Figure 15 STVP download FW into the program memory...

Page 18: ...an commence evaluation board operation 5 1 Setup To run the evaluation board you need Hardware a STEVAL ILL007V1 evaluation board an AC power supply able to provide 230V a 150 W sodium or metal halide...

Page 19: ...CA 1 5 4 3 10 8 7 6 R46 24k C19 470nF 50V C14 470uF 25V R98 22 U4 ALTAIR04 900 COMP 7 DRAIN4 16 IREF 5 FB 6 VDD 3 GND 4 SRC1 1 SRC2 2 DRAIN3 15 DRAIN2 14 DRAIN1 13 C16 470nF 50V C7 470uF 25V R44 2 7 R...

Page 20: ...STEVAL ILH007V1 schematic UM1694 20 30 DocID025509 Rev 1 Figure 17 PFC and input section...

Page 21: ...DocID025509 Rev 1 21 30 UM1694 STEVAL ILH007V1 schematic 30 Figure 18 Full bridge scheme...

Page 22: ...2 36 ADCIN 1 37 ADCIN 0 38 C51 100nF DN2 BAS70 04WFILM R87 10K R84 0 R95 0 R75 10K SW1 RESET R96 0 PWM0 PWM1 PWM2 PWM3 PWM4 KEY_DALI SWIM RESn UART_TX UART_RX GPIO2 GPIO3 DALI_TX DALI_RX VIN VBUS PFC_...

Page 23: ...C5 C6 C10 C13 C20 C24 C27 C28 C38 C39 C42 C56 100 pF 5 50 Vdc C0G ceramic capacitor SMD 0603 6 3 C7 C9 C14 470 F 20 25 V electrolytic capacitor through hole lead spacing 3 5 mm 7 4 C8 C16 C17 C19 470...

Page 24: ...tor through hole lead spacing 15 mm 23 5 D1 D3 D4 D5 D6 100 0V 3 A 1000 V 3 A standard rectifier diode 1000 V 3 A SMD SMB 24 2 DN1 DN2 70 V 70 mA 70 V 70 mA small signal Schottky diode SOT23 ST 25 1 D...

Page 25: ...male strip line connector through hole 37 1 J3 VOUT not mounted through hole 38 1 J4 PLM low profile 24 way 2 x 12 female stripline connector through hole 39 1 J5 CON4 low profile female strip line co...

Page 26: ...16 R17 R19 R26 R33 R36 R37 R40 R56 R62 R63 R64 R68 R74 47 k 1 1 10W metal film resistor SMD 0603 54 19 R4 R8 R10 R14 R18 R20 R24 R25 R32 R55 R61 R65 R66 R67 R73 R75 R92 R93 R99 10 k 1 1 10W metal film...

Page 27: ...4 1 k 1 1 10W metal film resistor SMD 0603 71 2 R91 R102 100 k 1 1 10W metal film resistor SMD 0603 72 1 R97 470 1 1 10W metal film resistor SMD 0603 73 2 R100 R101 0 1 10W metal film resistor SMD 060...

Page 28: ...low drop voltage regulators SMD SOT223 ST 83 1 U6 U7 L6390 high voltage high low side driver SO16 ST 84 1 U8 STLM20 analog temperature sensor SOT323 5L ST 85 1 20 K W heat sink through hole 13 x 12 7...

Page 29: ...DocID025509 Rev 1 29 30 UM1694 Revision history 30 7 Revision history Table 8 Document revision history Date Revision Changes 12 Jun 2015 1 Initial release...

Page 30: ...sers are solely responsible for the choice selection and use of ST products and ST assumes no liability for application assistance or the design of Purchasers products No license express or implied to...

Page 31: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information STMicroelectronics EVAL5973D STEVAL ILL007V1...

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