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August 2006

  Rev 1

1/32

UM0277

User manual

Getting started with the

Cold Thermostat Kit based on AC switches and ST7LITE MCU

Introduction

The STEVAL-IHT001V1 Thermostat Kit (figure below) is designed to control a refrigerator or 
a freezer. This thermostat kit enables the control of a single-phase induction motor, a light 
bulb and a defrost resistor (or a fan) working on 230 V

RMS

 50/60 Hz mains voltage. 

The board can operate in an ambient temperature range of 0 to 40 °C. The exact maximum 
temperature depends on the power of the loads (

Section 3.1: Load power

). 

The kit includes a Graphic User Interface (GUI) for sending commands to the ST7LITE39F2 
Microcontroller or to access MCU information via the Serial Communication Interface (SCI). 
This enables users to easily change MCU software parameters and acquire measurements 
during appliance testing. 

This document provides all the information needed to make the board work (how to connect 
it, how it works). For specific information about modifying MCU parameters, please refer to 
the “Help” section of the GUI software.

STEVAL-IHT001V1 Thermostat Kit

The main goals of this tool are:

Evaluate full ST solution (microcont AC switch) for cold thermostat applications

Measure and save the appliance main parameters during operation (load status, 
compressor operation duty cycle and running period, evaporator temperature)

Check and analyze efficiency gains by reducing the Hysteresis threshold or adapting 
the defrost resistor management

Check the board immunity against fast transient voltages (without GUI connection).

www.st.com

Summary of Contents for STEVAL-IHT001V1

Page 1: ...ation via the Serial Communication Interface SCI This enables users to easily change MCU software parameters and acquire measurements during appliance testing This document provides all the informatio...

Page 2: ...1 ACS and ACST devices 8 2 3 2 ST7LITE39F2 microcontroller 9 2 3 3 Capacitive power supply 9 2 4 Graphic user interface GUI 10 3 Getting started 11 3 1 Load power 11 3 2 Measure points 11 3 3 Pulse c...

Page 3: ...3 32 Appendix D Bill of materials 25 Appendix E Procedure to apply IEC 61000 4 4 bursts test 28 Appendix F PC interface parameters description 29 Appendix G Capacitor value according to country 30 Rev...

Page 4: ...tting Started User Manual this document The insulated PC interface board ref MC UNI 0001 01 PC INTERFACE ver 1 1 A 230VAC 9VDC insulated power supply for the SCI interface board One RS 232 Interface c...

Page 5: ...if the door is opened for an extended time SCI connector for communication between the board and a computer using the GUI software An In Dart connector to load the firmware in the MCU Warning To avoi...

Page 6: ...is a class II sensor and can be put on non earthed accessible and conductive parts 2 2 Ensured functions 2 2 1 Temperature control The thermal sensor used is an NTC thermal resistor thermistor from E...

Page 7: ...can connect an external switch using the Door connector J13 Note that if the fridge door or the Door switch is in open position more than one minute the buzzer will ring and the LEDs will flash The bu...

Page 8: ...www st com thyristors Table 1 sums up the main differences between ACS and ACST switches and traditional TRIACs Sumof Compressor ONtimes DEFROST ACTIVATIONDELAY Defrost enabled TEMP1 TEMP2 DEFROST Com...

Page 9: ...230V RMS line voltage For higher or lower currents the C3 capacitor can be changed Table 3 lists the maximum allowed average current versus the different C3 capacitor values for typical application co...

Page 10: ...nt i e sourced from the gate 2 4 Graphic user interface GUI A Graphic User Interface GUI is provided to set ST7LITE39F2 Microcontroller parameters and to access MCU information through the Serial Comm...

Page 11: ...0 2 A RMS permanent current up to an ambient temperature of 90 C The ACS102 6TA can drive the common light bulbs found in Fridge or Freezer without any problem Indeed a 25 W bulb will always sink a cu...

Page 12: ...idth for switch Q1 compressor T2 is the gate current pulse width for switches Q2 and Q3 light bulb and defrost resistor Figure 6 Timing definition for gate current pulses Note The gate currents are ne...

Page 13: ...llow temperature selection push button operation Connect the loads on the thermostat board Compressor to MOTOR connector Defrost resistor to DEFROST connector Light bulb to LIGHT connector In case of...

Page 14: ...screen Figure 7 explains how to connect the different STEVAL IHT001V1 kit boards and the computer Figure 7 STEVAL IHT001V1 thermostat kit connections An insulated interface is required in order to co...

Page 15: ...First check that the 230V 9V insulated power supply is correctly set the Volt switch to the 9V position and the Polarity switch to the Positive position Figure 9 3 In case of a problem ensure that th...

Page 16: ...tat order or LED temperature High then the Evaporator Temperature Order is Evaporator Temperature Order 1 If Thermostat order or LED temperature Medium then the Evaporator Temperature Order is Evapora...

Page 17: ...ely Figure 11 Timing control tab The ZVS delay is the delay between the AC mains zero voltage and the detection of this zero voltage by MCU in order to synchronize the MCU orders with the AC mains vol...

Page 18: ...oard validation Figure 13 In order to control these AC Loads it is necessary to click the Debug Mode button In this case the green lights of the AC Loads buttons are ON if the associated loads are als...

Page 19: ...compressor cycle information running period and duty cycle and the Mains frequency For more information refer to the Help menu of the GUI software To enable data acquisition press the Acquisition butt...

Page 20: ...at kit to Check the immunity of this ST solution Easily check the efficiency gains by hysteresis threshold reduction Define the better management of the defrost cycles to improve the overall efficienc...

Page 21: ...ing to the relationship below Equation 2 To make the relationship of Equation 2 to vary linearly it s enough to ensure that the second order derivative will be zero Equation 3 gives the R12 value to e...

Page 22: ...Thermal sensor linearization UM0277 22 32 Figure 14 Linear voltage response of the NTC thermistor for a 5V supply...

Page 23: ...just a resistor The same procedure can be achieved for the Light Bulb and Defrost resistors For the motor things are more complex The two following figures show where the RUN and LINE terminals are u...

Page 24: ...TP10 NTC R10 750 TP9 DOORSW TP7 LIGHT R5 390 1 2 J4 LIGHT VDD R9 750 TP5 RUN CTS TP6 DEFROST R7 150k 1 4W TW OSCI CLKIN TP12 BUZZER R17 4 7K 1 2 J2 MOTOR VDD R3 150 1 2 J11 NTC VDD R13 10k R2 51 1 4W...

Page 25: ...4W 5 R13 Resistor 10 kOhm 1 4W 5 R14 Resistor 10 kOhm 1 4W 5 R15 Resistor 200 Ohm 1 4W 5 R16 Resistor 4 7 kOhm 1 4W 5 No connected R17 Resistor 4 7 kOhm 1 4W 5 R18 Resistor 1 MOhm 1 4W 5 C1 Capa Polye...

Page 26: ...ders For RS232 communication J11 Female connector 2 inputs NTC J12 Switch J13 Female connector 2 inputs DOOR Switch U1 ST7FLITE39F2B6 DIP20 N A DIP 20 Socket Socket for MCU Q1 ACST6 7ST Motor switch Q...

Page 27: ...TRAP Length is given from pad to pad S2 STRAP S3 STRAP J6 J7 J8 J9 Corner Spacer Screw J6 J7 J8 J9 Corner Spacer Nut Fuse Fuse 5x20mm 8A 250V N A Fuse socket N A Socket hood Table 5 Bill of materials...

Page 28: ...very stressful tests but still comply with EN61000 4 4 specifications These main arrangements are Thermostat Board loads and mains wires are placed 10 cm above the ground reference The mains wire is s...

Page 29: ...lb Control Input N A 0 0 OFF or 1 ON Compressor phase shift T1 Input Output ms 0 5 0 1 to 4 0 1 Gate current pulse width for compressor T3 Input Output ms 1 0 1 to 4 0 1 ZVS delay Input Output s 50 5...

Page 30: ...or value 10 minimum RMS line voltage output DC current capabilities are included for information Table 7 C3 capacitor value according to the country Country Typical RMS Voltage Minimum RMS voltage Fre...

Page 31: ...UM0277 Revision history 31 32 Revision history Table 8 Document revision history Date Revision Changes 28 Aug 2006 1 Initial release...

Page 32: ...NTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION OR INFRINGEMENT OF ANY PATENT COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT UNLESS E...

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