SSANGYONG RODIUS 2005.07 Manual Download Page 1

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GENERAL INFORMATION

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GENERAL INFORMATION

GENERAL INFORMATION

1. HOW TO READ ELECTRICAL WIRING
DIAGRAM...............................................

Summary of Contents for RODIUS 2005.07

Page 1: ...GENERAL INFORMATION 0000 00 GENERAL INFORMATION GENERAL INFORMATION 1 HOW TO READ ELECTRICAL WIRING DIAGRAM 3 ...

Page 2: ......

Page 3: ...al No1 Refer to Major Connector Position Section 2 D S201 Splice pack S201 S207 Refer to Major Splice Pack Position Section2 E Wiring Harness Color Refer to Wiring Harness Color Abbreviation F Internal circuit of component Relay Component Name and Terminal Number G Internal circuit of component Switch Component Name Terminal Number and Connecting Wiring Circuit H Lower horizontal line Ground line ...

Page 4: ...ack Lg Light Green M Maroon 6 HOW TO CHECK TERMINAL NUMBER OF CONNECTOR Terminal number is given based on Female Terminal Male Connector ex Terminal Number 4 of C901 connection Power supply No Power supply condition 15 Battery Voltage B supply in Ignition Switch ON and ST IGN 1 15A Battery Voltage B supply in Ignition Switch ON IGN 2 15C Battery Voltage B supply in Ignition Switch ON and ACC 30 Ba...

Page 5: ...k Joint connector that connects various wiring harness 1 Part location number Part number according to locating section Part Numbe Location 1 Engine compartment 2 Instrument panel 3 Passenger compartment 4 Tailgate 9 Underbody In the locating section the assignment for part number startsfrom left bottom and proceeds clockwise In the fuse and relay box or the instrument panel the partnumber is assi...

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Page 7: ... WIRING 8201 00 WIRING HARNESS COMPONENTS LOCATION CONNECTOR GROUND 8210 02 W H ENGINE ROOM 8210 01 W H MAIN 8210 03 W H FLOOR LH 8210 04 W H FLOOR RH 8210 06 W H DOOR LH RH 8210 07 W H RR DOOR 6810 11 W H FRT AIR CON 6811 07 W H RR AIR CON 8210 09 W H TAIL GATE 8210 08 W H ROOF 7421 60 W H SEAT 3 18 19 21 22 22 23 23 24 24 25 25 ...

Page 8: ...0 2 RODIUS 2005 07 0000 00 CONNECTOR GROUND WIRING HARNESS 8201 00 WIRING HARNESS COMPONENTS LOCATION 1 POSITION OF CONNECTOR GROUND SPLICE PACK 2 COMPONENTS LOCATION ...

Page 9: ...0 3 CONNECTOR GROUND RODIUS 2005 07 8201 00 3 CONNECTOR GROUND SPLICE PACK INFORMATION CONNECTOR ...

Page 10: ...0 4 RODIUS 2005 07 8201 00 CONNECTOR GROUND GROUND SPLICE PACK ...

Page 11: ...0 5 CONNECTOR GROUND RODIUS 2005 07 8201 00 4 CONNECTOR C101 C102 C103 C104 C105 ...

Page 12: ...0 6 RODIUS 2005 07 8201 00 CONNECTOR GROUND C106 C107 C108 C112 C109 C110 C111 ...

Page 13: ...0 7 CONNECTOR GROUND RODIUS 2005 07 8201 00 C115 C116 C113 C114 DSL ...

Page 14: ...0 8 RODIUS 2005 07 8201 00 CONNECTOR GROUND C201 C203 ...

Page 15: ...0 9 CONNECTOR GROUND RODIUS 2005 07 8201 00 C207 C205 C204 C206 ...

Page 16: ...0 10 RODIUS 2005 07 8201 00 CONNECTOR GROUND C210 C211A 13 PIN FATC C211B C212 C211 C211A 16 PIN MANUAL ...

Page 17: ...0 11 CONNECTOR GROUND RODIUS 2005 07 8201 00 C216 C217 C219 C213 C218 ...

Page 18: ...0 12 RODIUS 2005 07 8201 00 CONNECTOR GROUND C221 C302 C303 C304 C301 C220 C301A ...

Page 19: ...0 13 CONNECTOR GROUND RODIUS 2005 07 8201 00 C306 C351 C381 C305 C361 C371 ...

Page 20: ...0 14 RODIUS 2005 07 8201 00 CONNECTOR GROUND C402 C903 C401 C901 C902 ...

Page 21: ...0 15 CONNECTOR GROUND RODIUS 2005 07 8201 00 S904 ...

Page 22: ...0 16 RODIUS 2005 07 8201 00 CONNECTOR GROUND S202 S205 CAN S206 GND 5 SPLICE PACK S203 GND S204 ILL ...

Page 23: ...0 17 CONNECTOR GROUND RODIUS 2005 07 8201 00 S301 EPB EAS CAN S207 ...

Page 24: ...0 18 RODIUS 2005 07 8210 02 CONNECTOR GROUND CONNECTOR 8210 02 W H ENGINE ROOM ...

Page 25: ...0 19 CONNECTOR GROUND RODIUS 2005 07 8210 01 8210 01 W H MAIN ...

Page 26: ...0 20 RODIUS 2005 07 8210 01 CONNECTOR GROUND ...

Page 27: ...0 21 CONNECTOR GROUND RODIUS 2005 07 8210 03 8210 03 W H FLOOR LH ...

Page 28: ...0 22 RODIUS 2005 07 8210 04 CONNECTOR GROUND 8210 04 W H FLOOR RH 8210 06 W H DOOR LH RH ...

Page 29: ...0 23 CONNECTOR GROUND RODIUS 2005 07 8210 07 8210 07 W H RR DOOR 6810 11 W H FRT AIR CON ...

Page 30: ...0 24 RODIUS 2005 07 6811 07 CONNECTOR GROUND 6811 07 W H RR AIR CON 8210 09 W H TAIL GATE ...

Page 31: ...0 25 CONNECTOR GROUND RODIUS 2005 07 8210 08 8210 08 W H ROOF 7421 60 W H SEAT ...

Page 32: ......

Page 33: ... DISTRIBUTION 8410 02 8410 05 POWER DISTRIBUTION FUSE RELAY 8410 02 ENGINE ROOM FUSE RELAY BOX 8410 05 I P FUSE ICM BOX IP RELAY BOX ELECTRICITY DIVIDE 8210 02 ENG ROOM FUSE BOX 8410 04 I P FUSE BOX 3 5 7 11 ...

Page 34: ......

Page 35: ...0 3 POWER DISTRIBUTION RODIUS 2005 07 8410 02 FUSE RELAY 8410 02 ENGINE ROOM FUSE RELAY BOX 1 FRONT 2 REAR 3 FUSE RELAY POSITION 1 XDi ENGINE ...

Page 36: ...0 4 RODIUS 2005 07 8410 02 POWER DISTRIBUTION 4 USAGE OF FUSE IN ENGINE ROOM FUSE BOX 5 ENGINE ROOM FUSE BOX CONNECTOR NUMBER 2 GSL G23 ENGINE ...

Page 37: ...0 5 POWER DISTRIBUTION RODIUS 2005 07 8410 05 8410 05 I P FUSE ICM BOX IP RELAY BOX 1 FUSE BOX 2 POWER SUPPLY 3 ICM BOX 4 ICM BOX POWER SUPPLY 1 C203 ...

Page 38: ...0 6 RODIUS 2005 07 8410 05 POWER DISTRIBUTION ...

Page 39: ...0 7 POWER DISTRIBUTION RODIUS 2005 07 8410 02 ELECTRICITY DIVIDE 8210 02 ENG ROOM FUSE BOX 1 SB1 SB5 2 SB6 SB11 ...

Page 40: ...0 8 RODIUS 2005 07 8410 02 POWER DISTRIBUTION 3 Ef1 Ef4 4 Ef5 ...

Page 41: ...0 9 POWER DISTRIBUTION RODIUS 2005 07 8410 02 5 Ef6 Ef10 6 Ef11 Ef18 ...

Page 42: ...0 10 RODIUS 2005 07 8410 02 POWER DISTRIBUTION 8 Ef22 Ef26 7 Ef19 Ef21 ...

Page 43: ...0 11 POWER DISTRIBUTION RODIUS 2005 07 8410 04 8410 04 I P FUSE BOX 1 F1 F5 2 F6 F12 ...

Page 44: ...0 12 RODIUS 2005 07 8410 04 POWER DISTRIBUTION 3 F13 F16 4 F17 F24 ...

Page 45: ...0 13 POWER DISTRIBUTION RODIUS 2005 07 8410 04 6 F32 F35 5 F25 F31 ...

Page 46: ......

Page 47: ... CORTROL CIRC 8710 03 STICS 8510 03 POWER WINDOW CIRCUIT 8710 03 CENTRAL DOOR LOCKING CIRCUIT 8510 12 RR WIPER WASHER CIRCUIT 8610 09 HORN 7630 02 CIGAR LIGHTER POWER OUTLET 7340 03 SUN ROOF CIRCUIT 8310 01 HEAD LAMP DRL DAY TIME RUNNING LIGHT UNIT CIRCUIT 8510 00 HEAD LAMP LEVELING DEVICE CIRCUIT 8320 01 TAIL LAMP CIRCUIT 8510 26 TURN SIGNAL HAZARD LAMP CIRCUIT 8510 24 FOG LAMP CIRCUIT 4810 10 ST...

Page 48: ......

Page 49: ...0 3 CIRCUIT RODIUS 2005 07 1461 01 1461 01 STARTING CHARGING 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 50: ...0 4 RODIUS 2005 07 2820 01 CIRCUIT 2820 01 PREHEATING UNIT CIRCUIT XDi 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 51: ...491 01 1491 01 ECU ENGINE CONTROL UNIT XDi 1 ENG MAIN RELAY PEDAL MODULE HAN SENSORS VALVE 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 TRUBO CHARGER BOOSTER EGR VACUUM MODULE INLETMETERING VALVE ...

Page 52: ... 01 CIRCUIT 2 FUEL FILTER WARNING LAMP IMMOBILIZER SENSOR CIRCUIT FUEL PRESSURE CAM SHAFT BOOSTER PRESSURE CRANK SHAFT KNOCK COOLANT TEMP FUEL TEMP 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 53: ...0 7 CIRCUIT RODIUS 2005 07 1491 01 3 INJECTOR CAN LINE 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 54: ...0 8 RODIUS 2005 07 1491 01 CIRCUIT 1491 01 ECU GSL G32 1 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION IGN COIL CPS AIR FLOW SENSOR THROTTLE SENSOR TPS ...

Page 55: ...0 9 CIRCUIT RODIUS 2005 07 1491 01 2 O SENSOR PEDAL MODULE CRUISE CONTROL SW STOP LAMP SW 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 56: ...0 10 RODIUS 2005 07 1491 01 CIRCUIT 3 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION INJECTOR KNOCK SENSOR IMMOBILIZER CANISTER PURGE VALVE ...

Page 57: ...0 11 CIRCUIT RODIUS 2005 07 8210 01 8210 01 DIAGNOSIS CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 58: ...0 12 RODIUS 2005 07 3670 01 CIRCUIT 3670 01 TCU 5 SPEED 1 START MOTOR TGS LEVER CAN LINE 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 59: ...0 13 CIRCUIT RODIUS 2005 07 3670 01 2 SOLENOID OIL TEMP SENSOR SPEED SENSOR N2 N3 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 60: ...0 14 RODIUS 2005 07 3670 03 CIRCUIT 3670 03 TOD 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 61: ...0 15 CIRCUIT RODIUS 2005 07 3410 01 3410 01 TCCU 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 62: ...0 16 RODIUS 2005 07 4891 01 CIRCUIT 4891 01 ABS ESP WHEEL SPEED SENSOR STOP LAMP SW DIAGNOSIS WARNING LAMP 1 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 63: ...0 17 CIRCUIT RODIUS 2005 07 4891 01 2 SOLENOID OIL TEMP SENSOR SPEED SENSOR N2 N3 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 64: ...0 18 RODIUS 2005 07 4920 01 CIRCUIT 4920 01 EPB 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSI ...

Page 65: ...0 19 CIRCUIT RODIUS 2005 07 4480 01 4480 01 EAS 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 66: ...0 20 RODIUS 2005 07 8810 01 CIRCUIT 8810 01 AIR BAG 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 67: ...0 21 CIRCUIT RODIUS 2005 07 8010 01 8010 01 CLUSTER 1 GAUGE SPEED RPM FUEL TEMP WARNING LAMP 4WD FUEL FILTER ABS ESP 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 68: ...0 22 RODIUS 2005 07 8010 01 CIRCUIT 2 WARNING EAS EPB TGS LEVER AUTO PARK G 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 69: ...3 CIRCUIT RODIUS 2005 07 8010 01 3 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION WARNING BAT CHANGE OIL BRAKE ENG CHCK AIR BAG IMMOM SEAT BELT TURN SIGNAL DEFOGGER DOOR OPEN ...

Page 70: ...0 24 RODIUS 2005 07 8610 04 CIRCUIT 8610 04 MULTI METER 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 71: ...0 25 CIRCUIT RODIUS 2005 07 8610 11 8610 11 RAIN SENSING WIPER CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 72: ...0 26 RODIUS 2005 07 7421 60 CIRCUIT 7421 60 DRIVER POWER SEAT CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 73: ...0 27 CIRCUIT RODIUS 2005 07 8510 52 8510 52 null ELECTRIC OUTSIDE MIRROR FOLDING CIRCUIT 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 74: ...0 28 RODIUS 2005 07 8610 17 CIRCUIT 8610 17 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION DEFFOGER FRT GLASS RR GLASS OUTSIDE MIRROR ...

Page 75: ...0 29 CIRCUIT RODIUS 2005 07 8510 20 8510 20 FRT SEAT WARMER 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 76: ...0 30 RODIUS 2005 07 8510 20 CIRCUIT 8510 20 AUTO LIGHT CORTROL CIRC 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 77: ...CIRCUIT RODIUS 2005 07 8710 03 8710 03 STICS 1 ESCORT PANIC POWER WINDOW WARNING LAMP PARKING BRAKE SEAT BELT ILL KEY REMINDER SW 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 78: ...0 32 RODIUS 2005 07 8710 03 CIRCUIT 2 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION WIPER DOOR SW LAMP DOOR COURTESY G HANDLE DOOR OPEN WARNING LAMP ...

Page 79: ...0 33 CIRCUIT RODIUS 2005 07 8710 03 3 DOOR LOCK DEFOGGER 1 CONNECTOR INFORMATION ...

Page 80: ...0 34 RODIUS 2005 07 8710 03 CIRCUIT 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 81: ...0 35 CIRCUIT RODIUS 2005 07 8510 03 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION 8510 03 POWER WINDOW CIRCUIT ...

Page 82: ...0 36 RODIUS 2005 07 8710 03 CIRCUIT 8710 03 CENTRAL DOOR LOCKING CIRCUIT 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 83: ...0 37 CIRCUIT RODIUS 2005 07 8510 12 8510 12 RR WIPER WASHER CIRCUIT 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 84: ...0 38 RODIUS 2005 07 8610 09 CIRCUIT 8610 09 HORN 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 85: ...0 39 CIRCUIT RODIUS 2005 07 7630 02 7630 02 CIGAR LIGHTER POWER OUTLET 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 86: ...0 40 RODIUS 2005 07 7340 03 CIRCUIT 7340 03 SUN ROOF CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 87: ...0 41 CIRCUIT RODIUS 2005 07 8310 01 8310 01 HEAD LAMP DRL 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION HEAD LAMP DRL DAY TIME RUNNING LIGHT UNIT CIRCUIT ...

Page 88: ...0 42 RODIUS 2005 07 8510 00 CIRCUIT 8510 00 HEAD LAMP LEVELING DEVICE CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 89: ...0 43 CIRCUIT RODIUS 2005 07 8320 01 8320 01 TAIL LAMP CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 90: ...0 44 RODIUS 2005 07 8510 26 CIRCUIT 8510 26 TURN SIGNAL HAZARD LAMP CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 91: ...0 45 CIRCUIT RODIUS 2005 07 8510 24 8510 24 FOG LAMP CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 92: ...0 46 RODIUS 2005 07 4810 10 CIRCUIT 4810 10 STOP BACK UP LAMP CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 93: ...0 47 CIRCUIT RODIUS 2005 07 8610 01 8610 01 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION INTERIOR LAMP ROOM G HENDLE DOOR COURTESY CIRCUIT ...

Page 94: ...0 48 RODIUS 2005 07 7770 07 CIRCUIT 7770 07 AUTO DIMMING ROOM MIRROR CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 95: ...0 49 CIRCUIT RODIUS 2005 07 8910 01 1 CONNECTOR INFORMATION 8910 01 AUDIO MULTI VISION A V HEAD UNIT NAVI UNIT DVD CHANGER GPS RR VIEW CAMARA 1 ...

Page 96: ...0 50 RODIUS 2005 07 8910 01 CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION ...

Page 97: ...0 51 CIRCUIT RODIUS 2005 07 8910 01 2 A V HEAD UNIT DSP AMP TUNER UNIT WOOFER AMP 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 98: ...0 52 RODIUS 2005 07 8910 01 CIRCUIT 8910 01 AUDIO 1 CONNECTOR INFORMATION 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSI ...

Page 99: ...0 53 CIRCUIT RODIUS 2005 07 8730 01 8730 01 PARKING AID CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 100: ...0 54 RODIUS 2005 07 6810 21 CIRCUIT 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION 6810 21 PTC HEATER POSITIVE TEMPERATURE COEFFICIENT ...

Page 101: ...0 55 CIRCUIT RODIUS 2005 07 6910 01 6910 01 FFH FUEL FIRED HEATER 2 CONNECTORIDENTIFICATIONSYMBOL PINNUMBERPOSITION 1 CONNECTOR INFORMATION ...

Page 102: ...DIUS 2005 07 6810 30 CIRCUIT 6810 30 FATC FULL AUTO TEMP CONTROL CIRCUIT 1 CONDENSOR FAN AIR MIX MOTOR SUN SENSOR WATER TEMP SENSOR 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 103: ...0 57 CIRCUIT RODIUS 2005 07 6810 30 2 FRT BLOWER ACTUATOR MODE INTAKE AQS SENSOR 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 104: ...0 58 RODIUS 2005 07 6810 30 CIRCUIT 3 RR AIR CON BLOWER MODE ACTIATOR 1 CONNECTOR INFORMATION 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION ...

Page 105: ...0 59 CIRCUIT RODIUS 2005 07 6810 30 6810 30 AIR CON MANUAL 1 POWER A C COMP MOTOR MODE INTAKE AIR MIX 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION ...

Page 106: ...0 60 RODIUS 2005 07 6810 30 CIRCUIT 2 CONNECTOR IDENTIFICATION SYMBOL PIN NUMBER POSITION 1 CONNECTOR INFORMATION 2 BLOWER MOTOR FRT RR ...

Page 107: ......

Page 108: ...ENGINE GENERAL 0000 00 ENGINE GENERAL GENERAL 1 COMPONENTS LOCATOR 2 DESCRIPTION AND OPERATION 3 5 ...

Page 109: ......

Page 110: ...onance flap 4 Cylinder head cover 5 Exhaust camshaft 6 Intake camshaft 7 Cylinder head 8 Spark plug connector 9 Valve tappet 10 Injector 11 Exhaust valve 12 Intake manifold 13 Connecting rod 14 Exhaust manifold 15 Crankshaft 16 Engine mounting bracket 17 Starter 18 Crankcase 19 Oil pump sprocket 20 Oil strainer 21 Oil pan 22 Drain plug ...

Page 111: ... 4 RODIUS 2005 07 0000 00 ENGINE GENERAL 2 SIDE VIEW 23 Camshaft adjuster 24 Cooling fan and viscous clutch 25 Piston 26 Flywheel of drive plate 27 Oil pump drive chain 28 Oil return pipe 29 Timing chain ...

Page 112: ...e they should be kept in order They should be installed in the same locations and with the same mating surfaces as when they were removed Battery cables should be disconnected before any major work is performed on the engine Failure to disconnect cables may result in damage to wire harness or other electrical parts 2 ON ENGINE SERVICE Disconnect the negative battery cable before removing or instal...

Page 113: ......

Page 114: ...02 3 ENGINE ASSEMBLY RODIUS 2005 07 1113 01 1311 01 ENGINE ASSEMBLY 1 ENGINE SPECIFICATIONS MSE Engine Control Module 3 63D 6 Cylinder Version ...

Page 115: ... 4 Cylinder head cover 5 Exhaust camshaft 6 Intake camshaft 7 Cylinder head 8 Spark plug connector 9 Valve tappet 10 Injector 11 Exhaust valve 12 Intake manifold 13 Connecting rod 14 Exhaust manifold 15 Crankshaft 16 Engine mounting bracket 17 Starter 18 Crankcase 19 Oil pump sprocket 20 Oil strainer 21 Oil pan 22 Drain plug ...

Page 116: ... 5 ENGINE ASSEMBLY RODIUS 2005 07 1113 01 2 SIDE VIEW 23 Camshaft adjuster 24 Cooling fan and viscous clutch 25 Piston 26 Flywheel of drive plate 27 Oil pump drive chain 28 Oil return pipe 29 Timing chain ...

Page 117: ...e they should be kept in order They should be installed in the same locations and with the same mating surfaces as when they were removed Battery cables should be disconnected before any major work is performed on the engine Failure to disconnect cables may result in damage to wire harness or other electrical parts 2 ON ENGINE SERVICE Disconnect the negative battery cable before removing or instal...

Page 118: ...02 7 ENGINE ASSEMBLY RODIUS 2005 07 1113 01 4 PERFORMANCE CURVE ...

Page 119: ...07 3 ENGINE COOLING SYSTEM RODIUS 2005 07 2110 01 2110 01 ENGINE COOLING SYSTEM 1 GENERAL SPECIFICATIONS ...

Page 120: ...07 4 RODIUS 2005 07 2110 01 ENGINE COOLING SYSTEM 2 FASTENER TIGHTENING SPECIFICATIONS ...

Page 121: ...cket Bolt M6 8 pieces Bolt M6 4 pieces 1 2 3 4 5 6 7 8 9 Bolt M6 4 pieces Upper radiator insulator Lower radiator insulator Plate Clip Inlet hose Outlet hose 3 way hose Deaeration hose reserver tank 10 11 12 13 14 15 16 17 18 Clamp Clamp Make up hose holder Reserver tank Bolt M6 2 piece Cooling fan Viscous clutch Bolt M6 1 piece Bolt M6 3 piece 19 20 21 22 23 24 25 26 27 ...

Page 122: ... and the cylinder head When the coolant reaches the operating temperature of the thermostat the thermostat opens The coolant then goes back to the radiator where it cools This system directs some coolant through the hoses to the heat core This provides for heating and defrosting The coolant reservoir is connected to the radiator to recover the coolant displaced by expansion from the high temperatu...

Page 123: ...the engine coolant from the engine to the radiator to provide faster warm up and to regulate the coolant temperature The thermostat remains closed while the engine coolant is cold preventing circulation of the engine coolant through the radiator At this point the engine coolant is allowed to circulate only throughout the heater core to warm it quickly and evenly As the engine warms the thermostat ...

Page 124: ...The electric cooling fans increase the flow of air across the radiator fins and across the condenser on air conditioned A C equipped vehicles This helps to speed cooling when the vehicle is at idle or moving at low speeds All models have two fans The main fan is 320 mm 12 6 inches in diameter with seven blades to aid the airflow through the radiator and the condenser An electric motor attached to ...

Page 125: ... The cooling fans will return to low speed when the high side A C pressure reaches 1378 kPa 199 8 psi 9 ENGINE COOLANT TEMPERATURE SENSOR The Engine Coolant Temperature ECT sensor uses a temperature to control the signal voltage to the Engine Control Module ECM 10 COOLANT TEMPERATURE GAUGE The coolant temperature gauge controls the instrument panel temperature indicator The coolant temperature gau...

Page 126: ...04 3 ENGINE INTAKE SYSTEM RODIUS 2005 07 1715 01 0000 ENGINE INTAKE 1 FASTENER TIGHTENING SPECIFICATIONS ...

Page 127: ...04 4 RODIUS 2005 07 1715 01 ENGINE INTAKE SYSTEM 1 AIR CLEANER AND INTAKE AIR DUCT Specifications ...

Page 128: ...less than 3 800 rpm The switch valve 7 will be adjusted by ECU and resonance falp will be colosed By increasing air flow passage through dividing intaking air flow toward both air collection housing 8 This leads to a signficant increase in the torque in the lower speed range Resonance flap open at full load over 3 800 rpm The switch valve 7 will not be adjusted by ECU and resonance falp 5 will be ...

Page 129: ...05 3 ENGINE EXHAUST SYSTEM RODIUS 2005 07 2411 01 0000 ENGINE EXHAUST 1 FASTENER TIGHTENING SPECIFICATIONS ...

Page 130: ...on inspection of the front muffler and pipe assembly the complete assembly should be replace the complete assembly should be replaced The same procedure is applicable to the rear muffler assembly Heat shields for the front and rear muffler assembly and catalytic converter protect the vehicle and the environment from the high temperatures that the exhaust system develops 3 CATALYTIC CONVERTER When ...

Page 131: ...ith type is lighter than other types easy to manufacture and quickly approaches to proper temperature Washer coat is used to make a contact surface with exhaust gas bigger by adhering closely to small holes of inner layer If a lead compound or phosphorus adheres to the surface and the temperature rises its surface is decreased The total area of general monolith converter is about 45 000 500 000 ft...

Page 132: ... point of decreasing of the purification rate in the condition of continuous high temperature it should keep the temperature range of 400 to 500 C for normal condition HC purification rate becomes better according to the increase of temperature in the normal range of temperature CO purification rate becomes the best near the temperature of 450 C and NOx does so near the temperature of 400 to 500 C...

Page 133: ......

Page 134: ...action SOF over 180 C Chemical reaction formula SOF HC O2 CO2 H2O 2CO O2 2CO2 2C2H6 7O2 4CO2 6H20 By catalytic action of two primary catalytic converter oxidation occurs in order to decrease HC and CO Oxygen adheres to catalytic material below 180 C Catalytic material supplies each CO and HC with O2 for their oxidation above 180 C Catalytic material conversion process by DOC ...

Page 135: ...ir factor are high EGR valve can decrease NOx 30 to 35 decrease by making temperature of combustion chamber fall by means of exhaust gas recirculation EGR valve is installed on the diesel engine of Musso Korando Istana and Rexton And micro switch is installed together to control EGR valve The setting method of micro switch is identical with the existing one ...

Page 136: ...INE LUBRICATION SYSTEM RODIUS 2005 07 9210 01 0000 LUBRICATION SYSTEM 1 ENGINE OIL SPECIFICATION 1 components 1 Drain plug 25 Nm 18 lb ft 2 Oil filter 3 Engine oil filler cap 4 Dipstick gauge 2 Specifications ...

Page 137: ...the engine oil completely 4 To drain the oil easily remove the oil filler cap 3 Clean the drain plug and reinstall it 5 Replace the seal washer with new one Replace the O ring 5 on the oil filter cover with new one 6 When replacing apply the engine oil on the O ring Insert new oil filter element into the oil filter housing Temporarily tighten the oil filter cover 2 by hands and then tighten it wit...

Page 138: ...0 5 ENGINE LUBRICATION SYSTEM RODIUS 2005 07 9210 01 2 SPECIFICATIONS 1 FASTENER TIGHTENING SPECIFICATIONS ...

Page 139: ...0 6 RODIUS 2005 07 9210 01 ENGINE LUBRICATION SYSTEM 2 Fastener Tightening Specifications Cont d ...

Page 140: ...ry at cylinder head 16 Ball φ 15mm 17 Oil restriction inner φ 4mm 18 Oil supply to exhaust camshaft 19 Oil supply to intake camshaft 20 Oil supply to exhaust camshaft bearing 21 Oil supply to intake camshaft bearing 22 Oil gallery oil supply to exhaust valve tappet 23 Oil gallery oil supply to intake valve tappet 24 Camshaft closing cover 25 Ball φ 8 mm 26 Screw plug 27 Camshaft adjuster 28 Front ...

Page 141: ...08 3 ENGINE ELECTRIC SYSTEM RODIUS 2005 07 1452 01 1452 01 ENGINE ELECTRICAL SYSTEM 1 SPECIFICATIONS 1 GENERAL SPECIFICATIONS ...

Page 142: ...08 4 RODIUS 2005 07 1452 01 ENGINE ELECTRIC SYSTEM 2 FASTENER TIGHTENING SPECIFICATIONS ...

Page 143: ...ime provide energy when the electrical demand exceeds the output of the alternator 2 RATINGS A battery has two ratings 1 a reserve capacity rating designated at 27 C 80 F which is the time a fully charged battery will provide 25 amperes of current flow at or above 10 5 volts 2 a cold cranking amp rating determined under testing at 18 C 0 F which indicates the cranking load capacity Reserve Capacit...

Page 144: ...TIME REQUIRED The time required to charge a battery will vary depending upon the following factors Size of Battery A Completely discharged large heavy duty battery required more than twice the recharging time as a completely discharged small passenger car battery Temperature A longer time will be needed to charge any battery at 18 C 0 F than at 27 C 80 F When a fast charger is connected to a cold ...

Page 145: ...tery may not have enough voltage to activate this circuitry even though the leads are connected properly making it appear that the battery will not accept charging current Therefore follow the specific charger manufacturer s instruction for by passing or overriding the circuitry so that the charger will turn on and charge a low voltage battery Continue to charge the battery until the charge curren...

Page 146: ...d engine ground such as the engine lift bracket at least 450 millimeters 18 inches from the discharged battery Start the engine of the vehicle with the good battery Run the engine at a moderate speed for several minutes Then start the engine of the vehicle with the discharged battery Remove the jumper cables by reversing the above sequence exactly removing the negative cable from the vehicle with ...

Page 147: ... close Cranking then takes place When the engine starts pinion overrun protects the armature from excessive speed until the switch is opened at which time the return spring causes the pinion to disengage To prevent excessive overrun the switch should be released immediately after the engine starts 9 STARTING SYSTEM The engine electrical system includes the battery the ignition the starter the alte...

Page 148: ...08 10 RODIUS 2005 07 1452 01 ENGINE ELECTRIC SYSTEM 2 SCHEMATIC AND ROUTING DIAGRAMS 1 STARTING AND CHARGING SYSTEM GASOLINE ENGINE ...

Page 149: ...INE CONTROL SYSTEM RODIUS 2005 07 0452 01 0452 01 ENGINE CONTROLS 1 ENGINE AND ECM PROBLEM CHECK REPORT 1 Vehicle And Customer Information 2 Mil Information 3 Problem Description 4 Condition When Problem Occurs ...

Page 150: ...09 4 RODIUS 2005 07 0452 01 ENGINE CONTROL SYSTEM 2 SPECIFICATIONS 1 Engine Data Display Table ...

Page 151: ...09 5 ENGINE CONTROL SYSTEM RODIUS 2005 07 0452 01 2 Fastener Tightening Specifications ...

Page 152: ...se Methanol Fuels containing methanol wood alcohol should not be used in vehicle This type of fuel can reduce vehicle performance and damage components of the fuel system Use of methanol may damage the fuel sys tem For safety reasons particularly when using noncommercial fueling systems fuel containers pumps and hoses must be properly earthed Static electricity build up can occur under certain atm...

Page 153: ...09 7 ENGINE CONTROL SYSTEM RODIUS 2005 07 0452 01 4 Temperature Vs Resistance ...

Page 154: ... cylinder is paired with the cylinder that is opposite it 1 6 or 2 5 or 3 4 The spark occurs simultaneously in the cylinder coming upon the compression stroke and in the cylinder coming up on the exhaust stroke The cylinder on the exhaust stroke requires very little of the available energy tofire the spark plug The remaining energy is available to the spark plug in the cylinder on the compression ...

Page 155: ...t the surrounding air absorbs from the heated element MAF sensor is located between the air filter and the throttle valve Under high fuel demands the MAF sensor reads a high mass flow condition such as wide open throttle The ECM uses this information to enrich the mixture thus increasing the fuel injector on time to provide the correct amount of fuel When decelerating the mass flow decreases This ...

Page 156: ...alculates the air fuel ratio based on inputs from the ECT sensor and the MAF sensor The ECM stays in open loop until the following conditions are met The O2 has a varying voltage output showing that it is hot enough to operate properly The ECT sensor is above a specified temperature 22 5 C A specific amount of time has elapsed after starting the engine 4 Closed Loop The specific values for the abo...

Page 157: ...e purpose of the catalytic converter is to convert the three pollutants of carbon monoxide CO hydrocarbons HC and oxides of nitrogen NOx contained in the exhaust of gasoline engines into the harmless compounds of water H2O carbon dioxide CO2 and nitrogen N2 The catalytic converter contains a catalyst a word coming from the Greek and which designates the element essential for catalyst which trigger...

Page 158: ...otor in the throttle actuator is operated by the ECM The throttle valve adopts a position in line with the coolant temperature In the closed throttle position the servo motor controls engine speed by operating the throttle valve further greater mixture or closing it further reduced mixture depending on coolant temperature and engine load When this is done the throttle valve can be closed further b...

Page 159: ...ding to the input signals from the pedal value sensor according to the position of the accelerator pedal The function of the EA electronic accelerator in the ECM determines the opening angle of the throttle valve through the throttle actuator Further functions are Driving Idle speed control Cruise control Reducing engine torque for ASR ABS operation Electronic accelerator emergency running Storing...

Page 160: ...09 14 RODIUS 2005 07 0452 01 ENGINE CONTROL SYSTEM 1 Diagnosis Circuit 5 SCHEMATIC AND ROUTING DIAGRAMS ...

Page 161: ...09 15 ENGINE CONTROL SYSTEM RODIUS 2005 07 0452 01 2 ECU GSL G32 IGN COIL CPS AIR FLOW SENSOR THROTTLE SENSOR TPS ...

Page 162: ...09 16 RODIUS 2005 07 0452 01 ENGINE CONTROL SYSTEM O2 SENSOR PEDAL MODULE CRUISE CONTROL SW STOP LAMP SW ...

Page 163: ...09 17 ENGINE CONTROL SYSTEM RODIUS 2005 07 0452 01 INJECTOR KNOCK SENSOR IMMOBILIZER CANISTER PURGE VALVE ...

Page 164: ...y actuated multiple disc brakes three hydraulically actuated multiple disc clutches and two mechanical one way clutches This electronically controlled automatic transmission adjusts the operating pressure to provide proper shifting in relation to engine power This function improves shifting quality significantly And the driver can select S Standard mode or W Winter mode according to the driving co...

Page 165: ...haft Disc brake B1 Disc clutch C1 Disc clutch C2 1 2 3 4 5 6 Disc brake B3 Disc clutch C3 Disc brake B2 Output shaft Parking lock gear Intermediate shaft 7 8 9 10 11 12 Freewheel F2 Center planetary gear set Electric control unit valve body Freewheel F1 Stator shaft Converter lockup clutch 13 14 15 16 17 18 ...

Page 166: ...0 5 DC 5 SPEED AUTOMATIC TRANSMISSION RODIUS 2005 07 3650 01 Standard mode Lockup mode open sleeping 4 LOW mode 3 PERFORMANCE CURVE AND GENERAL CHARACTERISTICS ...

Page 167: ...ing point When abruptly releasing the accelerator pedal the transmission remains at 4th gear other than 4 4 shift when slowly releasing the accelerator pedal the transmission is shifted to 5th gear FAST OFF Upshift Downshift Lockup sleeping Unlock open FAST OFF Dynamic shift range When operating the accelerator pedal the 4 3 shift is completed by kick down signal after completion of 4 4 shift When...

Page 168: ...0 7 DC 5 SPEED AUTOMATIC TRANSMISSION RODIUS 2005 07 3650 01 4 SPECIFICATIONS ...

Page 169: ...0 8 RODIUS 2005 07 3650 01 DC 5 SPEED AUTOMATIC TRANSMISSION ...

Page 170: ...0 9 DC 5 SPEED AUTOMATIC TRANSMISSION RODIUS 2005 07 3650 01 1 Friction Disc 2 Tightening Torque ...

Page 171: ...Name and Part Number Application W 126 589 01 62 00 Handle Removal and installation of torque converter Fixing automatic transmission W 116 589 06 59 00 Assembly stand Installation of sealing ring W 140 589 12 15 00 Arbor W 001 589 50 33 00 Puller Removal and installation of transmission housing ball housing ...

Page 172: ... 34 63 00 Fixing plate W 140 589 06 34 00 Collet chuck W 140 589 13 43 00 Piston puller W 126 589 02 09 00 Socket Removal and installation of collar nut for output shaft Fixing automatic transmission Removal and installation of transmission housing ball bearing Removal and installation of B1 B2 B3 piston ...

Page 173: ...ION Name and Part Number Application 128 589 04 31 00 Measuring bridge W 208 589 00 21 00 Compressor W 140 589 15 21 00 Pipstick guage Compressing clutch and disc brake Measuring the oil level Measuring the clearance between ball bearing and parking lock gear ...

Page 174: ...0 13 DC 5 SPEED AUTOMATIC TRANSMISSION RODIUS 2005 07 3650 01 2 Fixing Plate Assembly Stand W 140 589 34 63 00 ...

Page 175: ...0 14 RODIUS 2005 07 3650 01 DC 5 SPEED AUTOMATIC TRANSMISSION 1 COMPONENTS OF AUTO TRANSMISSION DC 5 SPEED A T ...

Page 176: ...0 15 DC 5 SPEED AUTOMATIC TRANSMISSION RODIUS 2005 07 3650 01 2 POWER FLOW Sectional View 1 Selector program switch S mode 2 Selector program switch W mode 3 Overrun Shifting elements B1 B3 B2 C1 C2 C3 ...

Page 177: ...0 16 RODIUS 2005 07 3650 01 DC 5 SPEED AUTOMATIC TRANSMISSION ...

Page 178: ...Center planetary gear set Impeller Turbine wheel Front planetary gear set M P T V Input shaft Clockwise rotation Front sun gear Locked by F1 and B1 Planetary gear carrier Rotation with reduced speed Rear ring gear clockwise rotation Rear sun gear Locked by F2 and B2 Planetary gear carrier Clockwise rotation with reduced speed Center ring gear Clockwise rotation Center sun gear Locked by B2 Rotatio...

Page 179: ...er planetary gear set Impeller Turbine wheel Front planetary gear set M P T V Input shaft Clockwise rotation Sun gear and planetary gear carrier Clockwise rotation by C1 activation Rear ring gear Clockwise rotation Rear sun gear Locked by F2 and B2 Planetary gear carrier Rotation with reduced speed Center ring gear Clockwise rotation Sun gear Locked by B2 Planetary gear carrier Rotation with reduc...

Page 180: ...nts Rear planetary gear set Stator Center planetary gear set D H L M Impeller Turbine wheel Front planetary gear set P T V Input shaft Clockwise rotation Front ring gear Clockwise rotation Center ring gear Clockwise rotation by clutch 2 activation direct connection Center sun gear Locked by B2 Planetary gear carrier Clockwise rotation with reduced speed Output shaft Clockwise rotation ...

Page 181: ...ng gear and rear planetary gear carrier Clockwise rotation Front sun gear and planetary gear carrier Clockwise rotation direct connection Rear ring gear Clockwise rotation Rear sun gear Rotation by ring gear and planetary gear carrier direct connection Center ring gear Clockwise rotation by C3 activation Planetary gear carrier Clockwise rotation by center sun gear and ring gear direct connection O...

Page 182: ...speed Rear planetary gear carrier Clockwise rotation with reduced speed Center ring gear and rear planetary gear carrier Clockwise rotation by clutch C2 activation Rear sun gear Clockwise rotation because rear planetary gear carrier rotates faster than rear ring gear increased speed Center sun gear Clockwise rotation with increased speed by C3 activation Center planetary gear carrier Clockwise rot...

Page 183: ...ont ring gear Clockwise rotation Front sun gear Locked by one way clutch F1 Front planetary gear carrier Clockwise rotation reduced speed Rear planetary gear ring gear Clockwise rotation Rear planetary gear carrier Locked by B3 Rear sun gear and center sun gear Counterclockwise rotation increased speed Center ring gear Locked by B3 Center planetary gear carrier Counterclockwise rotation reduced sp...

Page 184: ...ront ring gear Clockwise rotation Front planetary gear carrier Clockwise rotation by clutch C1 activation direct connection Rear ring gear Clockwise rotation Rear planetary gear carrier and center ring gear Locked by brake B3 Rear sun gear and center sun gear Counterclockwise rotation increased speed Center planetary gear carrier Counterclockwise rotation reduced speed Output shaft Counterclockwis...

Page 185: ...0 3 TRANSFER CASE RODIUS 2005 07 3410 01 3410 01 PART TIME TRANSFER CASE 1 SPECIFICATIONS ...

Page 186: ...se achieves direct connection when selecting 4WD HIGH and 2 48 of reduction gear ratio when selecting 4WD LOW The silent chain in transfer case transfers the output power to front wheels Simple operation of switches on instrument panel allows to shift to 2H 4H and 4L easily while driving The warning lamp alarms the driver when the system is defective ...

Page 187: ...0 5 TRANSFER CASE RODIUS 2005 07 3410 01 2 OPERATION To make the mode shift easier stop the vehicle depress the brake pedal select the mode switch and move the selector lever with the sequence of N P N ...

Page 188: ...0 6 RODIUS 2005 07 3410 01 TRANSFER CASE 3 SYSTEM LAYOUT ...

Page 189: ...0 7 TRANSFER CASE RODIUS 2005 07 3410 01 4 SECTIONAL DIAGRAM ...

Page 190: ...0 8 RODIUS 2005 07 3410 01 TRANSFER CASE 5 EXPLODED VIEW ...

Page 191: ...t shift Ring retaining Asm case transfer Barb breather 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Decal Shaft output Deflector dust Magnet Ring snap Sprocket lower Spacer Chain Ring retaining Bearing Bearing Cover Bendable clip Bolt Metric Seal oil Washer Nut Metric Flange companion Seal oil Spacer Tone wheel upper Nut Metric Clip J Bolt hex head B...

Page 192: ...0 10 RODIUS 2005 07 3410 01 TRANSFER CASE 6 POWER FLOW ...

Page 193: ...0 11 TRANSFER CASE RODIUS 2005 07 3410 01 1 2H Mode Rear Wheel Drive Power Flow ...

Page 194: ...0 12 RODIUS 2005 07 3410 01 TRANSFER CASE Power Flow 2 4H Mode 4Wd Drive High Speed ...

Page 195: ...0 13 TRANSFER CASE RODIUS 2005 07 3410 01 Power Flow 3 4L Mode 4Wd Drive Low Speed ...

Page 196: ...0 14 RODIUS 2005 07 3410 01 TRANSFER CASE 7 TRANSFER CASE BLOCK DIAGRAM ...

Page 197: ...0 15 TRANSFER CASE RODIUS 2005 07 3410 01 ...

Page 198: ...g driving For the shifting between 4WD HIGH and 4WD LOW stop the vehicle 2H 4H Change the 4WD switch in instrument panel from 2H to 4H This shift is available during driving 4WD HIGH indicator in meter cluster comes on When the system is defective 4WD CHECK warning lamp comes on Change the 4WD switch in instrument panel from 4H to 2H This shift is available during driving 4WD HIGH indicator in met...

Page 199: ...pedal is depressed manual transmission or selector lever is selected to N position automatic transmission TCCU must recognize the clutch pedal signal or N signal Change the 4WD switch in instrument panel from 4H to 4L 4WD LOW warning lamp in meter cluster blinks during this process then remains when the shift is completed 4WD CHECK warning lamp comes on when the system is defective 4H 4L ...

Page 200: ...0 3 MANUAL TRANSMISSION RODIUS 2005 07 3170 01 3710 01 MANUAL TRANSMISSION 1 SPECIFICATIONS 1 General Specifications 2 Tightening Torque ...

Page 201: ... with current T5 transmission and BTRA automatic transmission It provides maximum drivability by the optimized engine torque and gear ratio TSM54 52 transmission uses linkage type shift elements directly connected to the transmission It prevent the transmission from shifting to the reverse gear from 5th gear when shifting to reverse gear It also prevents the break and wear 1 2 ...

Page 202: ...engagement the independent interlock devices are installed 4 TSM54 52 transmission uses the inertia lock type key to make smooth gear engagement and to provide silent gear engagement The clutch release system is available to use CSC Concentric Slave Cylinder or Fork type according to the vehicle model New Rexton uses the fork type clutch release system The semi remote control type gear shift mecha...

Page 203: ...0 6 RODIUS 2005 07 3170 01 MANUAL TRANSMISSION 2 CIRCUIT DIAGRAM BACKUP LAMP ...

Page 204: ...0 3 CLUTCH RODIUS 2005 07 3010 01 3010 01 CLUTCH 1 CLUTCH SPECIFICATIONS 2 TIGHTENING TORQUE ...

Page 205: ...and driven elements are held in contact by spring pressure This pressure is exerted by a diaphragm spring in the clutch cover pressure plate assembly 3 Operating Elements The clutch control system consists of the clutch pedal clutch master cylinder concentric slave cylinder This system directly releases the clutch by using hydraulic pressure while the conventional clutch system releases the clutch...

Page 206: ...bly of clutch disc cover When reinstall the clutch assembly without the special zig Disc can be slip and worn easily Installation of special zig Identify the SAT clutch with adjusting equipment around the clutch cover Adapt the zig set 4 pieces between the clutch cover and diaphram spring around Refer to the picture 1 2 Diaphram Cover Zig for clutch removal and installation Adjusting equipmen t 1 ...

Page 207: ...ram spring around Refer to the picture 1 2 Diaphram Cover Zig for clutch removal and installation Adjusting equipment SST part number D9930 0010C Rexton applied SAC Self Adjusting Clutch system This clutch system also requires to replace both clutch cover and disc when the disc need to be replaced However for disc re usage special zig set is not necessary This is different point with SAT system ...

Page 208: ...ave cylinder cover 7 Hose 13 Switch 2 Concentric slave cylinder 8 Pipe 14 Bracket 3 Clutch cover 9 Clutch fluid chamber 15 Clutch pedal 4 Clutch disk 10 Clutch hydraulic line 16 Clutch pedal pad 5 Adaptor 11 Clutch pin B 6 Clutch master cylinder 12 Clutch housing ...

Page 209: ...0 3 AXLE SYSTEM RODIUS 2005 07 0000 00 4120 01 AXLE SYSTEM 1 FRONT AXLE SPECIFICATION 2 REAR AXLE SPECIFICATION ...

Page 210: ...0 3 TORQUE ON DEMAND RODIUS 2005 07 3240 01 3240 01 TOD TORQUE ON DEMAND 1 SPECIFICATIONS ...

Page 211: ...0 4 RODIUS 2005 07 3240 01 TORQUE ON DEMAND 1 TOD SYSTEM LAYOUT ...

Page 212: ...transferred to rear wheels on normal paved road When the system detects a slip in the rear wheels a proper percentage of driving force is transferred to front wheels TOD control unit receives the wheel speed signals from the speed sensors in propeller shaft of transfer case and engine output information from the engine control unit TOD control unit changes the pressure force of the electromagnetic...

Page 213: ...intained by controlling the ground grab capacity at high level Distribution ratio 30 for front wheels and 70 for rear wheels When climbing or starting off on the road with low friction rate In order to secure the maximum ground grab capacity and driving force during climbing or starting off on the roads such as unpaved snowy and icy road the system controls the driving force to distribute properly...

Page 214: ... to engage HIGH LOW collar directly with input shaft for transmitting the driving force to front and rear propeller shafts When a driver selects 4WD LOW the TOD control unit controls the electro magnetic clutch and operates the shift motor to engage HIGH LOW collar with carrier The power from transmission is increased up to 2 48 1 by reduction ratio from planetary gear and then is sent to front an...

Page 215: ...consists of coil and housing TOD control unit controls EMC by controlling duty cycle according to the road and driving conditions These controls use the continuity time and amount of electric current to determine the torque to be transmitted to front wheels Basic controls in EMC ...

Page 216: ...0 9 TORQUE ON DEMAND RODIUS 2005 07 3240 01 3 Signal Flow ...

Page 217: ...0 10 RODIUS 2005 07 3240 01 TORQUE ON DEMAND 4 Power Flow 1 4H Mode 4WD Drive High Speed ...

Page 218: ...0 11 TORQUE ON DEMAND RODIUS 2005 07 3240 01 2 4H Mode 4WD Drive Low Speed ...

Page 219: ...0 12 RODIUS 2005 07 3240 01 TORQUE ON DEMAND 3 OPERATION 1 System Layout ...

Page 220: ...f which gear ratio is 1 1 and 4L mode distributes power to front and rear wheels 50 50 of which gear ratio is 2 48 1 4L Mode When selecting 4L mode EMC is locked to apply maximum torque into front and rear propeller shafts when the wheel speed is more than 87Hz Shift motor rotates also 4L position by rotation of cam thus propeller shaft torque changes from 1 1 to 2 48 1 by planetary gear set Relea...

Page 221: ...0 14 RODIUS 2005 07 3240 01 TORQUE ON DEMAND 4 CIRCUIT DIAGRAM ...

Page 222: ...reduction gear It is manufactured by a thin rounded steel pipe to have the strong resisting force against the torsion and bending Both ends of propeller shaft are connected to the spider and the center of propeller shaft is connected to the spline to accommodate the changes of the height and length The rubber bushing that covers the intermediate bearing keeps the balance of rear propeller shaft an...

Page 223: ...1 Front Prepeller Shaft Assembly 2 Rear Prepeller Shaft Assembly Bolt Bolt CV joint Front propeller shaft assembly Universial joint Bolt was her nut Universial joint 1st rear propeller shaft Center bearing assembly CV joint 2nd rear propeller shaft Universial joint Bolt ...

Page 224: ...0 3 SUSPENSION SYSTEM RODIUS 2005 07 4111 01 4410 01 SUSPENSION SYSTEM 1 FRONT SUSPENSION SPECIFICATION ...

Page 225: ...0 4 RODIUS 2005 07 4111 01 SUSPENSION SYSTEM 2 REAR SUSPENSION SPECIFICATION ...

Page 226: ...0 5 SUSPENSION SYSTEM RODIUS 2005 07 4111 01 3 STRUCTURE OF SHOCK ABSORBER AND COIL SPRING 1 front coil spring Specification ...

Page 227: ...0 6 RODIUS 2005 07 4111 01 SUSPENSION SYSTEM 2 front shock absorber assembly Specification ...

Page 228: ...ION SYSTEM RODIUS 2005 07 4111 01 Marking Point 3 rear shock absorber Keep the suitable distance when compressed and expanded Minimum length is 10 mm longer than the minimum length under compression Specification ...

Page 229: ...0 8 RODIUS 2005 07 4111 01 SUSPENSION SYSTEM 4 rear coil spring Steel for high tensional spring is adapted Maintain more than 20 mm of freeplay when compressed Spring seat applied Specification ...

Page 230: ...0 3 BRAKS SYSTEM RODIUS 2005 07 4830 01 4830 01 BRAKE SYSTEM 1 SPECIFICATION ...

Page 231: ...0 4 RODIUS 2005 07 4830 01 BRAKS SYSTEM 1 COMPONENTS OF BRAKE SYSTEM ...

Page 232: ...0 5 BRAKS SYSTEM RODIUS 2005 07 4830 01 ...

Page 233: ...parking brake mechanical type master cylinder booster pedal and supply lines pipes and hoses 2 Hydraulic Brake This system uses the leverage effect and Pascal s principle When depressing the brake pedal the pedal pressure is increased by booster and is delivered to master cylinder to generate hydraulic pressure The hydraulic pressure generated by the master cylinder is delivered to the brake calip...

Page 234: ...acuum pump in intake manifold and the atmospheric pressure Pressure distribution at working When depressing the brake pedal the push rod 1 in booster pushes the poppet 2 and valve plunger 3 The poppet 2 pushes the power piston seat 5 resulting in closing the vacuum valve 9 The chamber A and B in power cylinder are isolated and the valve plunger 3 is separated from the poppet 2 And then the air val...

Page 235: ...essure sensors under master cylinder and these two sensor are used for BAS Brake Assist System system Do not disassemble the brake oil pressure sensors These can not be reinstalled of disassembled After reinstall the reserver tank perform a air bleeding of brake system Vehicle with ESP Vehicle with ABS Brake fluid reservoir tank Master cylinder Vehicle with ESP ...

Page 236: ...ICATIONS OF ESP SYSTEM 1 Specifications Of Pressure Sensor 2 Specifications Of Sensor Cluster sensor cluster yaw rate sensor lateral acceleration sensor Longitudinal acceleration sensor 3 Specifications Of Wheel Speed Sensor 4 Specifications Of Steering Wheel Angle sensor ...

Page 237: ...e has the longitudinal sensor in the HECU 1 HECU Hydraulic Engine conrol unit 2 Pressure sensor 3 Wheel speed sensor 4 Sensor cluster Yaw rate lateral sensor longitudinal sensor 5 Steering wheel angle sensor 6 ESP off switch Electronic Stability Program Switch ESP Warning lamp ...

Page 238: ...0 5 ESP SYSTEM RODIUS 2005 07 4892 01 2 INPUT AND OUTPUT DIAGRAM ...

Page 239: ...nering by detecting the moment right before the spin and automatically limiting the engine output coupled with the ASR system Understeering is when the steering wheel is steered to a certain angle during driving and the front tires slip toward the reverse direction of the desired direction Generally vehicles are designed to have under steering The vehicle can return back to inside of cornering lin...

Page 240: ...stem includes the ABS EBD and ASR systems allowing the system to be able to operate depending to the vehicle driving conditions For example when the brakes are applied during cornering at the speed of 100 km h the ABS system will operate at the same time the ASR or ABD systems operate to reduce the power from the slipping wheel And when yaw rate sensor detects the rate exceeding 4 Æ seconds the ES...

Page 241: ...apply the brake force to the corresponding wheel to compensate the yaw moment with the vehicle stability control function When various systems operate simultaneously under a certain situation there may be vehicle control problems due to internal malfunction of a system or simultaneous operations In order to compensate to this problem the ESP system sets the priority among systems The system operat...

Page 242: ...ntrols by ESP system under various situations such as when the brake pedal is pressed or not pressed during cornering and when the ABS is operating or when just the conventional brake is operating during braking It also includes the vehicle conditions when the TCS that is included in the ESP system is operating ...

Page 243: ...rd braking is required under emergency The HBA System increases the braking force under urgent situations to enhance the inputted braking force from the driver Based on the fact that some drivers depress the brake pedal too soft even under when hard braking is necessary the HECU system is a safety supplementary system that builds high braking force during initial braking according to pressure valu...

Page 244: ...sors under the master cylinder When the ESP ECU system determines that emergency braking is present the pump operates the brake fluid in the master cylinder is sent to the pump and the braking pressure is delivered to the wheels via the inlet valves If the drive depress the brake pedal slowly the pressure change is not high In this case only the conventional brake system with booster is activated ...

Page 245: ...0 12 RODIUS 2005 07 4892 01 ESP SYSTEM 5 Comparison with ABS System ...

Page 246: ...0 13 ESP SYSTEM RODIUS 2005 07 4892 01 6 Hydraulic Circuit Diagram ...

Page 247: ...SP is operating Noise and vibration that driver senses when the ESP is operating When the ESP operates during vehicle movement the ESP warning lamp on the instrument panel flickers and beep comes on every 0 1 seconds The ESP operation shows that the vehicle stability is extremely unstable and it is used to warn the driver The ESP system is just a supplementary system for the vehicle motion and it ...

Page 248: ...sition In this position the separation valve and the inlet valve are open normal open the electrically operated shuttle valve and the outlet valve are closed When the brake is applied under these conditions the brake fluid will be sent to each wheel via the separation valve and inlet valve ...

Page 249: ...pressure decreases just before the wheel speed drops and the wheels The inlet valve closes and the outlet valve opens as in the ABS HECU and the oil is gathered at the low pressure chamber while no additional oil is being supplied Then the pump operates to allow fast oil drainage ...

Page 250: ...and outlet valve will be closed to maintain the pressure in the hydraulic circuit applied at the wheels By closing the valves the hydraulic pressure at the wheels will not be lost or supplied any more During ESP operation the separation valve closes and only the shuttle valve at the pump opens ...

Page 251: ...e The shuttle valve and inlet valve will be open and the separation valve and outlet valve will be closed Then the pump is operated When ESP operates while the ABS is operating the pressure will be increased continuously until just before the corresponding wheel gets locked ...

Page 252: ...ding on the pressure value of the brake pressure sensor and pressure changes caused by the pressure sensor timing it operates the pump immediately to apply the brake pressure at the wheels Then the pressure in the pump increases until just before the corresponding wheel gets locked The motor still keeps rotating and the outlet valve and the separation valve are will stay closed When the wheel star...

Page 253: ...0 20 RODIUS 2005 07 4892 01 ESP SYSTEM 4 ELECTRICAL CIRCUIT DIAGRAM Wheel Speed Sensor Stop Lamp Diagnosis Warnung Lamp ABS ESP ...

Page 254: ...0 21 ESP SYSTEM RODIUS 2005 07 4892 01 Brake Pressure Sensor ESP Sensor Sensor Cluster ESP OFF Switch ...

Page 255: ...0 3 ABS SYSTEM RODIUS 2005 07 4892 01 4892 01 ABS 1 SPECIAL TOOLS AND EQUIPMENT ...

Page 256: ...physics principles 1 The Stopping Distance The stopping distance depends on the vehicle weight and initial speed when braking starts This also applies for vehicle with ABS where ABS always tries to set an optimum brake force on each wheel As great forces are exerted between the tires and the carriageway when braking even with ABS the wheels may scream and rubber is left on the road With an ABS ski...

Page 257: ...ng friction with the result that the stopping distance is increased This loss of friction is termed slip in specialist literature Slip The brake slip is the difference between the vehicle speed and the wheel circumference speed If the wheel locks the slip is greatest that is 100 If the wheel is running freely and unbraked the slip is the lowest equal to 0 Slip can be calculated from the vehicle sp...

Page 258: ...nd as a result the stopping distance is shorter This reduction in stopping distance is not possible with a vehicle with ABS as the wheel does not lock On these surfaces the stopping distance with ABS is longer than without ABS The reason for this is based in physics and not in the Anti Lock System However as mentioned before ABS is not about the stopping distance but maneuverability and driving st...

Page 259: ... fast and the tire requires 100 transmissibility as cornering force the tire cannot transmit any additional brake force In spite of the ABS the car is carried out of the curve The relationship between brake force B and cornering force S is shown very clearly in the Kamm circle If we put a vehicle wheel in this circle the relationship becomes even clearer In this relationship as long as the acting ...

Page 260: ...ABS operating range The operating range starts just before the maximum brake force and ends in maximum for the unstable range then begins in which no further modulation is possible The ABS controls the regulation of the brake pressure so that the brake force only becomes great enough for a sufficient proportion of cornering force to remain With ABS we remain in the Kamm circle as long as the car i...

Page 261: ...BS control If during braking one wheel speed deviates from the reference speed the ABS control unit attempts to correct that wheel speed by modulating the brake pressure until it again matches the reference speed When all four wheels tend to lock all four wheels speeds suddenly deviate from the previously determined reference speed In that case the control cycle is initiated again in order to agai...

Page 262: ...l of the modulator such as to replace the HECU air will not enter the modulator and normal bleeding will be all that is needed If air enters the hydraulic modulator or if an unfilled modulator is installed use the brake bleeding program in the scan tool to bleed the modulator Manual bleeding of the hydraulic modulator is not possible 1 Service Precautions Brake Fluid may irritate eyes and skin In ...

Page 263: ...luid is not recommended Reduced brake performance or durability may result Avoid spilling brake fluid on any the vehicle s painted surfaces wiring cables or electrical connectors Brake fluid will damage paint and electrical connections If any fluid is spilled on the vehicle flush the area with water to lessen the damage ...

Page 264: ...grated hydraulic modulator and HECU Hydraulic and Electronic Control Unit compared to existing ABS And the wheel speed sensor uses different method to detect wheel speed The basic function of the ABS that maintains the vehicle stability by controlling the steerability of the vehicle when braking has not been changed ...

Page 265: ...0 13 ABS SYSTEM RODIUS 2005 07 4892 01 1 System Fuse 2 Indicators The ABS TCS system fuse and SB2 is located at the fuse box in engine compartment The ABS and TCS indicators are in instrument cluster ...

Page 266: ...0 14 RODIUS 2005 07 4892 01 ABS SYSTEM 2 INPUT AND OUTPUT DIAGRAM ...

Page 267: ...he brake force distribution between the front and rear axles This is called Electronic Brake Distribution In an unloading car condition the brake efficiency is comparable to the conventional system but for a fully loaden vehicle the efficiency of the EBD system is higher due to the better use of rear axle braking capability 2 The Benefits of EBD Elimination of conventional proportioning valve EBD ...

Page 268: ... TCS components are extremely sensitive to EMI eletromagnetic interference Proper mounting is critical during component service Disconnect the EBCM connector with the ignition OFF Do not hang the suspension components from the wheel speed sensor cables The cables may be damaged Do not use petroleum based fluids in the master cylinder Do not use any containers previously used for petroleum based fl...

Page 269: ...0 17 ABS SYSTEM RODIUS 2005 07 4892 01 3 ELECTRICAL CIRCUIT ...

Page 270: ...sensor method The front wheels that are the primary circuit of the brake system is composed of two wheel speed sensors and two channel valves system with two inlet valves and two outlet valves The rear wheels that are the secondary circuit of the brake system is composed of two wheel speed sensors one inlet valve and one outlet valve This system is similar to the one from the previous model ...

Page 271: ...pen inlet valve At this moment the normally closed outlet valve is closed The speed of the wheel that hydraulic pressure is delivered reduces gradually As hydraulic pressure on each wheel increases the wheel tends to lock In order to prevent the wheel from locking the hydraulic valve modulator operates the inlet valve control solenoid to close the inlet valve and stop the hydraulic pressure increa...

Page 272: ...sent to the low pressure changer and the wheel speed increases again The ABS ECU operates the pump to circulate the oil in the low pressure chamber to the master cylinder This may make the driver to feel the brake pedal vibration and some noises As the wheel speed increases the inlet valve opens and the wheel s pressure increases due to the master cylinder pressure The oil in the low pressure cham...

Page 273: ...ector has 47 pins and the number of valves in valve body is 6 when equipped with only ABS and 12 when equipped with ESP system The motor is operated when ABS is activated The cam shaped output shaft of the motor enables the brake system to receive and supply the brake fluid during the motor operation The cam bushing is installed between plungers and it draws and discharges the brake fluid ...

Page 274: ...ntrols the hydraulic valves by supplying or cutting off the voltage to solenoid valves depending on the wheel speed and other information from wheel speed sensors The figure shown in left side is for ESP ECU There are two channels for front wheels and one channel for rear wheels Each channel has one inlet and one outlet valve therefore there are six solenoid valves The electrical components are we...

Page 275: ...0 3 POWER STEERING SYSTEM RODIUS 2005 07 4610 00 4610 00 POWER STEERING SYSTEM 1 SPECIFICATION ...

Page 276: ...0 4 RODIUS 2005 07 4610 00 POWER STEERING SYSTEM 2 TIGHTENING TORQUE 3 SPECIAL TOOLS AND EQUIPMENT ...

Page 277: ...irects the oil from the power steering pump to one side of rack piston The integrated rack piston converts the hydraulic pressure to linear movement The operating force of rack moves the wheels through tie rod tie rod end and steering knuckle Even though the hydraulic pressure cannot be generated a driver can steer the vehicle without power assist but it needs very high steering force In this case...

Page 278: ...0 6 RODIUS 2005 07 4610 00 POWER STEERING SYSTEM 1 COMPONENTS OF POWER STEERING ASSEMBLY ...

Page 279: ...alve The power cylinder has cylinder piston and piston rod The control valve directs the oil to one end face of the piston to enhance the steering force The control valve controls the directions and operations of power cylinder Additionally the safety check valve is installed so that the system can be operated manually when the system is defective ...

Page 280: ...ates the excessive amount of discharging oil When the steering wheel is stationary or the oil circuit is blocked the pressure relief valve returns the over pressurized oil to the oil reservoir 4 OIL RESERVOIR The oil reservoir sends the oil to the power steering pump and receives the oil from the power steering gear The oil level in the reservoir depends on the steering wheel positions therefore m...

Page 281: ...fication Wheel Size Aluminum type 6 5J x 16 Wheel nut tightening torque Aluminum wheel 13 16 kgf m Tire Type Radial tire Radial Tire Inflation pressure psi P225 65R16 35 psi Wheel alignment Toe in Front 0 4 mm Rear 0 4 0 08 5 mm 1 mm Camber Front 0 30 0 0 5 Rear 1 30 1 0 5 Caster 4 5 30 ...

Page 282: ...immy General Balance Precautions Remove all deposits of foreign material from the inside of the wheel Remove stones frim the gread in order to avoid operator injury during spin balancing Inspect the tire for any damage Balance the tire according to the equipment manufacturer s recommendations 2 Structure of Tubeless Tube The tire structure is different slightly according to the types of the tire b...

Page 283: ...e and endures applied load and shock to tire it should have a high anti fatigue characteristic Side Wall 4 It is provided to improve the comfortable driving by protecting carcass and cushion movement Bead 5 A steel wire winding the ending part of carcass code coated with rubber film and wrapped with nylon cord papers It fixes tire to a rim 3 Conventions for Radial Tire ...

Page 284: ...0 6 RODIUS 2005 07 4710 09 WHEEL 4 The Relations Between Inflation Pressure and Tire 5 The Relations Between Load and Tire ...

Page 285: ... last deformation so the trembling wave appears in the tread portion The lower the tire pressure the severe the trembling wave appears during the high speed The condition of driving a vehicle fast on the road surface covered with water can cause tires to fail to rotate with a good contact on the surface so results in remaining them a float This is so called hydroplaning It causes brake failure low...

Page 286: ...parallel rolling of the wheels The toe serves to offset the small deflections of the wheel support system which occur when the vehicle is rolling forward The specified toe angle is the setting which achieves degrees 0 of toe when the vehicle is moving Incorrect toe in or toe out will cause tire wear and reduced fuel economy As the individual steering and suspension components wear from vehicle mil...

Page 287: ...s positive and a forward tilt negative Caster influences directional control of the steering but does not affect tire wear Weak springs or overloading a vehicle will affect caster One wheel with more positive caster will pull toward the center of the car This condition will cause the car to move or lean toward the side with the least amount of positive caster Caster is measures in degrees and is n...

Page 288: ...RTMENT 2 SWITCHES UNITS AND SENSORS IN ENGINE COMPARTMENT EXCEPT ENGINE RELATED SENSORS AND UNITS 3 SWITCHES IN PASSENGER COMPARTMENT 4 SYSTEM LAYOUT BASED ON DVD SYSTEM EQUIPPED VEHICLE 5 WIRING HARNESS ARRANGEMENT 6 COMPONENTS LOCATOR ELECTRIC GENERAL ELECTRIC GENERAL ELECTRIC GENERAL 4 6 8 10 12 13 ...

Page 289: ......

Page 290: ......

Page 291: ...0 4 RODIUS 2005 07 0000 00 ELECTRIC GENERAL 0000 00 ELECTRIC GENERAL 1 LOCATIONS OF UNITS AND SENSORS IN PASSENGER COMPARTMENT ...

Page 292: ...0 5 ELECTRIC GENERAL RODIUS 2005 07 0000 00 ...

Page 293: ...0 6 RODIUS 2005 07 0000 00 ELECTRIC GENERAL 2 SWITCHES UNITS AND SENSORS IN ENGINE COMPARTMENT EXCEPT ENGINE RELATED SENSORS AND UNITS ...

Page 294: ...0 7 ELECTRIC GENERAL RODIUS 2005 07 0000 00 ...

Page 295: ...0 8 RODIUS 2005 07 0000 00 ELECTRIC GENERAL 3 SWITCHES IN PASSENGER COMPARTMENT Audio remote control switch on the steering wheel ...

Page 296: ...0 9 ELECTRIC GENERAL RODIUS 2005 07 0000 00 ...

Page 297: ...0 10 RODIUS 2005 07 0000 00 ELECTRIC GENERAL 4 SYSTEM LAYOUT BASED ON DVD SYSTEM EQUIPPED VEHICLE ...

Page 298: ...0 11 ELECTRIC GENERAL RODIUS 2005 07 0000 00 ...

Page 299: ...0 12 RODIUS 2005 07 0000 00 ELECTRIC GENERAL 5 WIRING HARNESS ARRANGEMENT ...

Page 300: ...0 13 ELECTRIC GENERAL RODIUS 2005 07 0000 00 6 COMPONENTS LOCATOR ...

Page 301: ...ay box is located in the engine compartment and the interior fuse box is located under the driver side instrument panel Especially ICM box an integrated circuit of relays is mounted along with STICS behind the driver side instrument panel Connector arrangement Back of the fuse and relay box after removal Fuses and relays ...

Page 302: ...01 4 RODIUS 2005 07 8410 05 FUSE AND RELAY 1 Arrangement of Fuses and Relays 2 Descriptions of Fuses and Relays ...

Page 303: ... RELAY RODIUS 2005 07 8410 05 2 INTERIOR FUSE COMPARTMENT The interior fuse box is located in the lower area of driver side instrument panel To check the fuses open the driver side door and remove the fuse box cover ...

Page 304: ...le are installed on the integrated circuit with a safety circuit This system operates with small current by using transistor and minimizes the sparks that occur during operations connection disconnection of relays therefore its durability and wear resistance has been greatly increased compared to the conventional relays Relays in the ICM box cannot be replaced respectively so when the internal com...

Page 305: ...t of ICM Box The figure shows the internal arrangement of ICM box when the cover is removed and then disassembled The relays cannot be disassembled and replaced respectively so the ICM box should be replaced as an assembly when any internal components are defective 1 Front view ...

Page 306: ...01 8 RODIUS 2005 07 8410 05 FUSE AND RELAY 2 Rear view ...

Page 307: ...01 9 FUSE AND RELAY RODIUS 2005 07 8410 05 4 WIRING HARNESS CONNECTOR GROUND LOCATION 1 W H Engine room ...

Page 308: ...01 10 RODIUS 2005 07 8410 05 FUSE AND RELAY 2 W H Main ...

Page 309: ...01 11 FUSE AND RELAY RODIUS 2005 07 8410 05 3 W H Floor LH ...

Page 310: ...01 12 RODIUS 2005 07 8410 05 FUSE AND RELAY 4 W H Floor RH ...

Page 311: ...01 13 FUSE AND RELAY RODIUS 2005 07 8410 05 5 W H Air con 1 Front air con ...

Page 312: ...01 14 RODIUS 2005 07 8410 05 FUSE AND RELAY 2 Rear air con ...

Page 313: ...01 15 FUSE AND RELAY RODIUS 2005 07 8410 05 6 W H Door 1 Front door 2 Front door 3 Tailgate door ...

Page 314: ...01 16 RODIUS 2005 07 8410 05 FUSE AND RELAY 7 W H Roof ...

Page 315: ...01 17 FUSE AND RELAY RODIUS 2005 07 8410 05 Driver s 8 W H Seat Passenger s ...

Page 316: ... if less than 500 ms time tolerance will be 50 ms The time indicated in each function does not include chattering processing time from switch input changing point 1 2 All switches except wiper motor A S parking terminal The vehicle speed calculating time is 1 0 seconds The elapsed time of 1 5 seconds after IGN 1 switch ON is not included 20 ms target input 2 Wiper motor A S parking terminal 100 ms...

Page 317: ...0 4 RODIUS 2005 07 8710 01 STICS 4 Input Signals Of Rk Stics ...

Page 318: ...vate automatic door unlock function when the vehicle collided over 15 km h of vehicle speed 1 COMPONENTS LOCATOR STICS ICM module Air bag ECU Sends the vehicle collision signals to STICS Theft deterrent horn Installed under the battery This horn works only for the theft deterrent function panic function and remote starting SCAN tool SCAN 100 is used for REKES key coding and trouble diagnosis REKES...

Page 319: ...6 RODIUS 2005 07 8710 01 STICS 2 DESCRIPTIONS Below table shows the major differences compared to the previous vehicle model before year 2004 For whole functions and details refer to corresponding section ...

Page 320: ...1 after turning ON the washer switch for 0 2 0 59 seconds T2 with the ignition key ON and it is turned off when the parking terminal is turned off 1 The wiper relay is turned on 0 3 seconds T1 after turning ON the washer switch over 0 6 seconds T2 with the ignition key ON and it is turned on three times immediately after turning off the washer switch 2 ...

Page 321: ...inputted while the wipers are operating in intermittent or AUTO mode the system stores the previous intermittent interval and operates the washer coupled wiper After then the wiper operation returns back to intermittent or AUTO mode with the stored operating interval 3 ...

Page 322: ...er control logic compared to other models As shown in the system diagram the rain sensor unit does not control wiper directly The rain sensor unit sends infrared rays signal through LED and then receives it with photo diode and then sends the returned signal to STICS and the STICS controls the wipers directly For more details refer to rain sensing wiper section in this manual ...

Page 323: ...ion again from other positions the system drives the wiper relay LO to run the wiper motor one cycle only when the rain sensor detects the Rain Detected signal 1 2 Rain sensing sensitivity control The wiper relay is turned on and the wiper motor runs one cycle when the volume sensitivity is increased ex from 0 to 1 while the ignition key is in ON position the wiper switch is in AUTO position and t...

Page 324: ...grounded while the ignition key is in ON position and the wiper switch is in AUTO position 1 The wiper motor runs only when the rain sensor requires When the parking terminal is fixed to IGN HIGH the wiper system outputs the operating signal of current sensitivity for 2 seconds then continuously outputs the parking signal of current sensitivity 2 The wiper motor runs only when the rain sensor requ...

Page 325: ...he malfunction signal 1 from the rain sensor while the ignition key is in ON position and the wiper switch is in AUTO position 1 The wiper relay LO is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 3 from 4 during receiving the malfunction signal 2 from the rain sensor while the ignition key is in ON position and the wiper switch is in AUTO position 2 ...

Page 326: ...om 1 during receiving the malfunction signal 3 from the rain sensor while the ignition key is in ON position and the wiper switch is in AUTO position Also the wiper relay LO is turned on and the wiper motor runs one cycle when the wiper sensitivity is changed to 2 from 1 during receiving the ground fixed or IGN fixed signal from the rain sensor 3 ...

Page 327: ...ine with the INT switch positioned ON Intermittent interval at 0 km h 3 0 5 19 2 seconds 2 Vehicle speed calculation Input the vehicle speed It is calculated by the numbers of input pulses for one second 1 pulses sec 60 km h x 60 sec 637 pulses 1 41 km h 3 VOLUME calculation Calculates the INT VOLUME with 5 grades as shown in the table in next page 4 Pause time calculation Pause time the duration ...

Page 328: ... on the washer switch while the wiper relay is operating 1 If the wiper relay ON request time is shorter than the remained ON time it is disregarded 2 Speed sensitive INT intermittent wiper The wiper relay continues to output for remaining ON time even when the INT switch is turned off IGN 2 switch ON INT switch OFF resume the intermittent time when turning ON IGN 2 switch OFF INT switch ON resume...

Page 329: ...does not work if the vehicle speed is over 3 km h The system outputs UNLOCK for 5 seconds T2 from 0 5 seconds after the driver s door is opened and the door lock switch is changed to LOCK while the ignition key is in ignition switch The system outputs UNLOCK for 5 seconds T2 when the door lock switch is changed to LOCK from UNLOCK and the driver s door is closed within 0 5 seconds T1 while the ign...

Page 330: ...nlocked but passenger s and rear doors are locked only the driver s door generates unlock signal when trying to lock the driver s door with the driver s door opened Above operations is regardless of key positions and have priority over the ignition key reminder function 2 When the door is closed during unlock output for 5 seconds under item 1 condition the unlock output stops All doors except tail...

Page 331: ... lamp is turned on and the ignition key is removed The buzzer output stops when turning off the tail lamp and closing the driver s door The system outputs UNLOCK for 5 seconds when the driver s and passenger s door lock switch is locked while the tail lamp is turned on and the driver s door is opened This function is not available when the ignition key is in ON position 1 2 3 4 ...

Page 332: ...when closing the door under step 1 The warning light blinks when the vehicle speed is over 10 km h V1 for more than 2 seconds while the warning light is turned on The warning light blinks when a door is opened while the vehicle speed is over 10 km h V1 while the warning light is turned off The warning light goes off when closing the door under step 3 The warning light comes on when the vehicle spe...

Page 333: ...display blinks for 6 seconds however the chime buzzer does not sound The seat belt warning light goes off and the chime buzzer in the ICM box stops when turning the ignition switch to OFF position The chime buzzer stops and the seat belt warning light stays on for the specified duration 6 seconds when fastening the seat belt during the warning operation The seat belt warning light comes on and the...

Page 334: ... turning off the parking brake switch under step 2 The warning light blinks and the chime buzzer in the ICM box sounds for 2 85 seconds and stops for 1 5 seconds when the vehicle speed is over 10 km h V1 for more than 2 seconds while the parking brake switch is turned on The warning light goes off and the chime buzzer stops when turning off the parking brake switch under step 4 The warning light c...

Page 335: ...the ignition key during decaying operation The front room lamp comes on for 30 seconds T3 when receiving the unlock signal from the remote control key while the door is closed 1 2 3 4 The front room lamp output period is extended by 30 seconds T3 when receiving the unlock signal from the remote control key again during output When a door is opened during its extended period the lamp stays on If cl...

Page 336: ...rear room lamp extends its lighting period by 5 seconds when closing the rear door The room lamp output stops immediately after turning the ignition key to ON position during the extended period The room lamp output stops immediately after receiving the lock signal from the rear door lock switch or the remote control key while the rear door is closed 1 2 3 4 Door coupled front room lamp switch ...

Page 337: ... opening the driver s door or passenger s door while the ignition key is removed The ignition key hole illumination stays on for 10 seconds when closing the door after step 1 The output stops when the ignition key is turned to ON position The output stops when receiving the lock signal from the remote control key under armed mode 1 2 3 4 ...

Page 338: ...ned off auto cut when opening and closing the driver s door after removing the ignition key without turning off the tail lamp Tail lamp relay is turned on when inserting the ignition key into ignition switch again after step 2 operation The tail lamp relay is turned off auto cut when opening and closing the driver s door while the ignition key is removed and the tail lamp is turned on 1 2 3 4 ...

Page 339: ...g on the defogger switch again during its operation The output is ON only for 6 minutes T3 when turning ON the rear defogger switch within 10 minutes T2 after completion of output When turning on the defogger switch again within 10 minutes T2 after completion of initial 12 minutes T1 of output the output comes on for 6 minutes T3 again once only The output stops when the IGN 2 switch is turned to ...

Page 340: ... windshield heated glass and the tailgate and outside rearview mirror heated glass The heater relay in the ICM box controls the tailgate and outside rearview mirror heated glass and its fuse 15A is located in the engine compartment fuse box Defogger switch ...

Page 341: ...itch to unlock position LOCK or UNLOCK by the door lock switch is ignored when outputting the LOCK or UNLOCK by other functions The door lock unlock system is not working regardless of the door lock switch positions when connecting the battery All door lock signals are UNLOCK for 0 5 seconds T4 just for once when receiving the LOCK signal within 0 5 seconds T3 after closing the driver s or passeng...

Page 342: ...tem outputs LOCK for 0 5 seconds T1 when pressing LOCK button on the central door lock switch The door lock system outputs UNLOCK for 0 5 seconds T2 when pressing UNLOCK button on the central door lock switch The LOCK or UNLOCK inputs from the central door lock switch in armed mode are ignored 1 2 3 ...

Page 343: ... by Remote Control Key The door lock system outputs LOCK for 0 5 seconds T2 when receiving LOCK signal from the remote control key The door lock system outputs UNLOCK signal for 0 5 seconds T3 when receiving UNLOCK signal from the remote control key 1 2 ...

Page 344: ...nlock only one LOCK output will be done If the door that was LOCK is changed to UNLOCK only one LOCK output will be done However if it maintains unlock after lock output the corresponding door will not be regarded as fail The door lock system outputs UNLOCK automatically if the LOCK output conditions are established by this function or the key is cycled IGN1 ONaOFF even when there is no Lock outpu...

Page 345: ...remaining period After input of the air bag collision signal the door lock system doesn t output UNLOCK even when turning the ignition key to ON position 1 2 3 4 The Unlock control by air bag signal prevails over any LOCK or UNLOCK control by other functions The LOCK UNLOCK request by other functions will be ignored after during the output of UNLOCK by the air bag However the door lock is controll...

Page 346: ...n key to OFF position However the power window relay stays on for 90 seconds T2 when the ignition key is turned to OFF position while the door is opened The power window relay is turned ON again for 90 seconds T2 just for once when opening the door during its extended operation period of 90 seconds T1 The power window relay is turned OFF when closing the door during its extended operation period o...

Page 347: ...mote control that has the following additional functions Dual REKES two remote controller and REKES only can be coded by scan Tool 1 2 Door locking and theft deterrent armed mode Press door lock button to release 1 2 Door lock button Panic button Operates under the theft deterrent armed mode Theft deterrent horn Sounds approx 27 seconds Door unlock Unlocking all doors and tailgate ...

Page 348: ...RODIUS 2005 07 8710 01 Dual REKES Coding Connect the SCAN Tool the diagnostic connector as shown in the figure blow and perform the coding operation when replaced REKES transmitter and receiver Diagnosis connector ...

Page 349: ...0 36 RODIUS 2005 07 8710 01 STICS ...

Page 350: ...ey coding is finished successfully the below screen is displayed Press YES button to start the second REKES key coding 7 Turn off SCAN 100 and remove it from the diagnostic connector Check if the remote controllers are functioning properly If the remote controllers are not properly working perform the REKES coding process again 9 ...

Page 351: ...ivates the armed ready mode without theft deterrent horn and hazard warning flasher At this moment if the ignition key is in the ignition switch the door unlock switch is turned ON or the door lock switch is unlocked after 0 6 seconds cancels the armed mode and activates the normal mode However in these cases if closing the door and locking the door lock switch the theft deterrent horn outputs onc...

Page 352: ...econds 1 2 3 Warning operation The theft deterrent horn and hazard warning flasher output is ON for T3 27 seconds with the interval of T2 1second 1 Warning cancellation requirements Cancels warning by using any signal from the remote control key LOCK UNLOCK START STOP PANIC CHECK during warning operation Cancels warning after 27 seconds remaining period while the ignition key is turned to ON posit...

Page 353: ...y in armed mode The system sends the current vehicle conditions LOCK engine running when the PANIC warning is turned off by the remote control key 4 5 The theft deterrent warning is canceled when receiving PANIC signal from the remote control key during theft deterrent The theft deterrent warning output is ON when the theft deterrent conditions are established during PANIC warning PANIC output is ...

Page 354: ...US 2005 07 8710 01 16 Auto Light Function The lights automatically come on and off according to the ambient brightness when the multifunction light switch is in AUTO position while the ignition key is in ON position 1 ...

Page 355: ...instrument panel in this vehicle is different from conventional type of instrument panel The meter cluster and indicator display are separated The meter cluster is located at the center of the dash panel and the indicator display is located in front of driver s seat Meter cluster Warning lamps and indicators ...

Page 356: ... Engine check warning light 9 Cruise control indicator 10 4WD CHECK warning light 11 4WD HIGH indicator 12 4WD LOW indicator 13 Brake warning light 14 Battery charge warning light 15 Seat belt reminder 16 Low fuel level warning light 17 Heated glass indicator 18 Door open warning light 19 High beam indicator 20 Engine oil pressure warning light 21 Air bag warning light 22 Water separator warning l...

Page 357: ......

Page 358: ...0 6 RODIUS 2005 07 8010 10 CLUSTER 3 WARNING INDICATOR PANEL ...

Page 359: ...0 7 CLUSTER RODIUS 2005 07 8010 10 ...

Page 360: ...nger rpm range starts from 4 500 rpm 1 Connect the tachometer for tune up test and start the engine 2 Eliminate the hysteresis by tapping the tachometer 3 Compare the values on the tester and tachometer and replace the tachometer if the tolerance is excessive If the tachometer pointer vibrates stands at a certain range or sounds abnormal noise there could be defectives in tachometer If there is a ...

Page 361: ...ferent tire inflation pressures or different tire specifications Perform the speedometer test regarding the tolerance as described However it is not similar simple work in field due to lack of measuring conditions such as test equipment and preciseness Check the allowable tolerance of the speedometer and operations of the trip odometer by using a tester Check if the speedometer pointer is shaking ...

Page 362: ...nly when the fuel tank is removed The power supply and resistance value should be measured at the connector in front of the fuel sender refer to wiring diagram When the power supply and output resistance are normal the float operation by fuel level may be defective if so replace the fuel sender Tolerance and resistance value by indicating angle This table shows the tolerance and resistance value c...

Page 363: ...nce Measure the resistance between the terminal and the ground with an ohmmeter and replace if the resistance is out of specified range Resistance value by coolant temperature 20 C 2449 Ω 5 50 C 826 Ω 5 80 C 321 Ω 5 100 C 112 Ω 5 When the resistance value by coolant temperature is within the specified range check thermostat water pump radiator related coolant circuit for normal operation Also chec...

Page 364: ...P A TRIP B and ODOmeter Reset button Press and hold over 1 sec Trip odometer TRIP A and TRIP B will be reset to 0 However only the corresponding driving range will be set to 0 Press shortly between 0 1 1 sec The mode changes in order as shown in the figure ...

Page 365: ...0 13 CLUSTER RODIUS 2005 07 8010 10 5 CIRCUIT DIAGRAM OF INDICATOR DISPLAY ...

Page 366: ...0 3 LAMP RODIUS 2005 07 8310 01 8310 01 LAMP 1 COMPONENTS OF EXTERIOR LAMPS ...

Page 367: ...0 4 RODIUS 2005 07 8310 01 LAMP 2 COMPONENTS OF INTERIOR LAMPS ...

Page 368: ...0 5 LAMP RODIUS 2005 07 8310 01 1 LOCATIONS OF EXTERIOR LAMPS 1 Front Lamps ...

Page 369: ...0 6 RODIUS 2005 07 8310 01 LAMP 2 Rear Lamps ...

Page 370: ......

Page 371: ... pressed in 2 Rear room lamp in second and third row seats one at both sides 12V 5W Rear room lamps are turned on and off when the switch 1 is pressed in and out Four rear room lamps are turned on when opening a rear door with this switch pressed in The rear room lamps are turned off when closing the door 3 Center console lamp one at back of center console 12V 5W Center console lamp is turned on w...

Page 372: ...nd off when opening and closing one of rear doors with the front room lamp switch pressed in 5 Glove box lamp one at center 12V 5W 6 Door courtesy lamp one at each door 12V 5W Door courtesy lamp is turned on when opening a door while the ignition switch is in ON position Rear third row set room lamp Rear second row set room lamp Front room lamp Glove box lamp Center console lamp ...

Page 373: ... screen Headlamp aiming requirements parking on a flat surface specified tire pressure one passenger driver 65 kg spare tire and OVM tools loaded unlade all other loads Adjustment of low beam No 1 adjustment hole Up and Down No 2 adjustment hole Left and Right Adjustment of high beam No 3 adjustment hole Up and Down No 4 adjustment hole Left and Right No 1 adjustment Direction A Up Direction B Dow...

Page 374: ...headlamp aiming by rotating the direction control levers Up Down Left Right in turn with a screwdriver When using a beam setting device Align the vehicle and beam setting device according to the operating instructions provided by the manufacturer Adjust the headlamp aiming by rotating the direction control levers Up Down Left Right in turn with a screwdriver 1 2 ...

Page 375: ...align the center lines of the vehicle and the screen 1 Run the engine with approx 2 000 rpm and turn on the headlamp At this moment the focus of the headlamp should aim the A point 2 If the focus deviates the A point adjust the headlamp aiming by rotating control levers Up Down Left Right in turn with a screwdriver 3 Unit mm Unit mm ...

Page 376: ...0 13 LAMP RODIUS 2005 07 8310 01 2 Fog Lamp Aiming Adjustment ...

Page 377: ...his switch 1 pressed in The front room lamps are dimmed out after closing the door Rear door coupled room lamp switch Rear room lamps A and luggage room lamp B are turned on when opening a rear door with this switch 2 pressed in The lamps are dimmed out after closing the door Rear and luggage room lamps are turned on only when the side room lamp coupled switch is pressed in 1 2 Door coupled room l...

Page 378: ...0 2 RODIUS 2005 07 8510 01 SWITCH 8510 01 SWITCH 1 INTERIOR SWITCH COMPARTMENT ...

Page 379: ...0 3 SWITCH RODIUS 2005 07 8510 01 ...

Page 380: ...mits infrared rays through LED and then detects the amount of rain drops by receiving reflected rays against sensing section rain sensor mounting section on the windshield with photodiode Rain sensing unit Multifunction wiper switch AUTO and sensitivity control AUTO Wiper operates automatically by rain sensor FAST SLOW Auto delay Auto speed control A position that can control sensitivity against r...

Page 381: ...x Relay5 Wiper INT Low Relay6 Wiper High STICS The rain sensing unit detects the amount of rain drops and sends the operating signal to STICS and STICS drives the wiper directly At this moment STICS determines the wiper operation mode washer MIST AUTO then sends the information to the rain sensor ...

Page 382: ...tting section of the rain sensor unit emits infrared rays against the windshield and then detects the amount of rain drops by receiving reflected rays with photodiode The sensing section on the windshield is located just above the center point between LED and photodiode Components and functions of the rain sensor unit Unit latch Rain sensor unit PCB assembly and emitter lens Emitter lens The LED e...

Page 383: ...0 6 RODIUS 2005 07 8610 11 RAIN SENSOR 3 OPERATION MODE OF RAIN SENSING WIPER SYSTEM ...

Page 384: ...ver that the wiper switch is in AUTO position When the wiper switch is turned to AUTO from OFF the wiper operates one cycle It always operates one cycle for the initial operation however the wiper does not operate afterwards to prevent the wiper blade wear if not raining when turning the wiper switch to AUTO from OFF However the wiper operates up to 5 minutes after rain stops If this function does...

Page 385: ...eck the sensor for coming off Check the rain sensor cover installation Check that the customer is familiar to how to control the wiper sensitivity If the wiper blade cannot wipe the glass uniformly and clearly the irregular operations could be occurred And the wiper blade should be replaced with new one with same specifications Check that the customer can select the sensitivity by selecting the va...

Page 386: ...0 9 RAIN SENSOR RODIUS 2005 07 8610 11 5 DIAGNOSIS PROCEDURES ...

Page 387: ...erminal No 1 and No 2 are for communications between STICS and the rain sensor the No 1 terminal sends the detected value from the rain sensor to STICS then the STICS drives wiper motor to the rain sensor to recognize whether it is actual rain or it is in rain sensing wiper operation mode No 2 terminal sends the wiper and washer operation information such as washer operation mode MIST mode or AUTO...

Page 388: ...0 3 WIPER WASHER SYSTEM RODIUS 2005 07 0000 00 7810 01 WIPER WASHER SYSTEM 1 SPECIFICATIONS OF WIPER ...

Page 389: ...0 4 RODIUS 2005 07 0000 00 WIPER WASHER SYSTEM Front wiper and washer assembly Rear wiper and washer assembly 1 SYSTEM LAYOUT OF WIPER AND WASHER ...

Page 390: ...0 5 WIPER WASHER SYSTEM RODIUS 2005 07 0000 00 2 COMPONENTS LOCATOR OF FRONT WIPER ASSEMBLY Wiper blade Wiper linkage Wiper motor ...

Page 391: ...0 6 RODIUS 2005 07 0000 00 WIPER WASHER SYSTEM 3 COMPONETS LOCATOR OF REAR WIPER ASSEMBLY Rear wiper assembly Rear wiper motor Wiper blade assembly ...

Page 392: ...0 7 WIPER WASHER SYSTEM RODIUS 2005 07 0000 00 4 CIRCUIT DIAGRAM OF WIPER WASHER ...

Page 393: ...lector lever is in R position The number of displaying bars is decreased and the alarm interval becomes faster as the obstacle approaches This supplementary system is to secure the safety distance for parking Parking aid unit Detecting type Super sonic wave Detecting distance 25 120 cm distance between sensor and obstacle 1 Parking aid sensor Type Piezo ceramic element Frequency 40 KHz 2 KHz Detec...

Page 394: ...tor but the rear monitor continuously shows current screen The video mode in front A V system is changed to rearview monitoring mode However the audio mode stays on The video mode in front A V system resumes when shifting out from R position The audio and video mode in rear A V system are not changed When selecting R position while A V system is not in use Both monitors are automatically turned on...

Page 395: ...nitor When moving the gear selector lever into R position the alarm buzzer in ICM box sounds installed at bottom of STICS Parking aid sensor Rear bumper The three parking aid sensors send the distance data between rear bumper and obstacle to PAS unit Rearview camera The rearview camera sends the rearview to the monitor by using wide angle lens PAS unit It is a control unit for the parking aid syst...

Page 396: ...f the ICM BOX The outside of the ICM BOX 2 COMPONENTS OF PARKING AID SYSTEM PAS 1 parking AID SYSTEM COMPOSITION Multi meter Rear center obstacles Rear right sensor Rear right obstacles Rear left obstacles Parking aid buzzer Rear left sensor Rear center sensor ...

Page 397: ...age on MULTI METER Center sensor This unit controls the parking aid system One of 3 LEDs comes on when the corresponding parking aid sensor is defective and shows below message on multi meter Amplifier withbuilt in DSP Navigation unit Tuner Right sensor Left sensor ...

Page 398: ...e power is applied gear selector lever is in R position the sensor will be diagnosed once If found any failure due to open circuit to sensor or communication error warning buzzer sounds for 3 seconds and the data on failed sensor transmits to the instrument panel to light up the corresponding LED If normal the warning buzzer sounds only for 65 ms 1 Whenever the power is applied the diagnosis mode ...

Page 399: ...g aid system will not work or improperly work under following cases Certain obstacles that sensors can not detect Wires ropes chains Cotton sponge clothes snow that absorb ultrasonic waves Obstacles lower than the bumper Not defective but improperly working When the sensing portion is frozen When the sensing portion is covered by rain water drops snow or mud When receiving other ultrasonic signals...

Page 400: ...0 10 RODIUS 2005 07 8790 04 PARKING AID SYSTEM 4 PARKING AID SYSTEM CONTROL 1 Parking Aid Unit 2 Parking Aid Sensor ...

Page 401: ...elector lever is moved into R position The audio and video mode in rear A V system are not changed when selecting R position while A V system is in use The real distance is different from what you see in monitor because the camera uses wide angle lens Note that the display does not show everything in the rear area Keep the camera lens clean with a lens cleaner ...

Page 402: ...s of displays by head unit When the rearview mode is activated the AV system doesn t work even though the buttons on the AV unit are pressed However the monitor angle can be adjusted when the AV system is changed to the rearview mode with the head unit turned off And the monitor angle and volume can be adjusted when the AV system is changed to the rearview mode with the head unit turned on Auto mo...

Page 403: ...ned on even though the AV unit is turned off The rearview camera consists of AV unit including monitor reverse signal battery voltage and rearview camera The AV unit receives the power from battery and if it receives the reverse signal supplies the power to rearview camera When the rearview camera operates it transmits color video signal to the A V unit then the rearview is displayed on the monito...

Page 404: ...0 14 RODIUS 2005 07 8790 04 PARKING AID SYSTEM 7 CIRCUIT DIAGRAM ...

Page 405: ... with MP3 and equalizer is installed as an optional item There are 6 speakers in basic and it can be 12 including tweeter if equipped with DVD system 6 CD changer and 8 DVD changer can be installed as an extra item DVD changer is available for the vehicle equipped with DVD head unit and can play audio CD video CD MP3 CD and DVD CD Followings are AV systems and will be described based on the vehicl...

Page 406: ...0 4 RODIUS 2005 07 8930 08 AV SYSTEM DVD head unit Navigation DVD changer 2 AV SYSTEM BY VEHICLE MODEL 1 DIN head unit and 2 DIN head unit equipped with CD player ...

Page 407: ...0 5 AV SYSTEM RODIUS 2005 07 8930 01 3 SPECIFICATIONS OF AV HEAD UNIT ...

Page 408: ...0 6 RODIUS 2005 07 8930 08 AV SYSTEM 1 SYSTEM LAYOUT BASED ON DVD EQUIPPED SYSTEM Subwooferwithbuilt inamplifier ...

Page 409: ...0 7 AV SYSTEM RODIUS 2005 07 8930 01 ...

Page 410: ...0 8 RODIUS 2005 07 8930 01 AV SYSTEM 2 DVD SYSTEM SIGNALS AND DATA PROCESSING ...

Page 411: ...0 9 AV SYSTEM RODIUS 2005 07 8930 01 ...

Page 412: ...0 3 AIR CONDITIONING SYSTEM RODIUS 2005 07 6810 20 6910 20 AIR CONDITIONING SYSTEM 1 FFH SPECIFICATION ...

Page 413: ...0 4 RODIUS 2005 07 6810 20 AIR CONDITIONING SYSTEM 2 SYSTEM LAYOUT AND COMPONENTS Front air conditioner module assembly inside instrument panel ...

Page 414: ...0 5 AIR CONDITIONING SYSTEM RODIUS 2005 07 6810 20 Rear air conditioner module assembly bottom of rear left ...

Page 415: ...ion FFH System consists of independent fuel lines fuel pump coolant circuit coolant ciculation pump electrical glow plug and exhaust system by driver s intention because FFH system is automatically Operated according to the coolant temperature and the ambient temperature FFH system operates up to more than 2 minutes to burn the residual fuel inside the system when driver stop the engine during its...

Page 416: ...0 7 AIR CONDITIONING SYSTEM RODIUS 2005 07 6810 20 4 COMPONENTS AND LOCATIONS ...

Page 417: ...0 8 RODIUS 2005 07 6810 20 AIR CONDITIONING SYSTEM 1 VENTILATION SYSTEM COMPONENTS 1 Locations of Vents Front Ventilation Rear ventilation ...

Page 418: ...0 9 AIR CONDITIONING SYSTEM RODIUS 2005 07 6810 20 2 Ventilation Modes Bi level mode Defrost and floor mode Rear air conditioning mode Defrost mode Floor mode Vent mode ...

Page 419: ...ONDITIONING SYSTEM 2 AIR CONDITIONER MODULE WIRING AND LAYOUT 1 Front Air Conditioner Module Wiring layout Components Air source selection door actuator Air conditioner filter Evaporator Blower motor Blower high speed relay Heater core ...

Page 420: ...M RODIUS 2005 07 6810 20 2 Rear Air Conditioner Module Wiring layout Components Roof air conditioner duct Blower motor Evaporator Air mixer door actuator Rear floor heater duct Mixer door Heater core Heater air conditioner pipes ...

Page 421: ...0 12 RODIUS 2005 07 6810 20 AIR CONDITIONING SYSTEM 3 AIR CONDITIONER AND HEATER PIPE LAYOUT ...

Page 422: ...nd changes it into current and then sends the signal to FATC controller 1 Inspection Remove the sun sensor and measure the current between terminals under sunlight Measure the current again under shade It is in normal conditions if the measured value is less than the measured value under sunlight Turn the ignition switch to ON position Measure the voltage to the sun sensor from FATC connector appr...

Page 423: ...emperature sensor This sensor is a negative temperature coefficient NTC thermistor and detects the interior temperature with air coming from senor hole and then sends the voltage value according to the changed resistance to FATC controller Humidity sensor This sensor detects the interior humidity with humidity cell and then sends the voltage value according to the changed humidity to FATC controll...

Page 424: ...re the resistance between terminal No 5 and 6 on the sensor connector standard approx 25 C 2 2 kΩ If the measured value is out of the specified range replace the AIH sensor If the measured values are within the specified range check as below Turn the ignition switch to ON position and measure the voltage to active incar sensor from the FATC controller connector standard approx 2 V at 25 C If the v...

Page 425: ... and measure the output voltage while the voltage is applied output voltage approx 0 8 3 4 V Check whether the output voltage is changed when blowing into the inlet of the sensor If there is a voltage change the sensor is in normal condition However if the voltage is not changed replace the humidity sensor In addition if the output voltage is extremely high or low even in the specified range repla...

Page 426: ...ce selection switch in AUTO mode However the indicator on the switch turned ON OFF In other words the air source cannot be changed to recirculation mode in AUTO mode by just pressing the switch To change the air source to recirculation mode in AUTO mode get into Manual mode first then press the air source selection switch Manual Mode To change the AQS mode to Manual mode from AUTO mode use the MOD...

Page 427: ...e air conditioner controller is operated in AUTO mode during its initial operation the air source is changed to the recirculation mode and AQS LED comes on This is the self diagnosis and preheating process for AQS 1 After completing the above process the AQS LED is turned off and the air source is automatically changed to the fresh air mode 2 If the AQS switch is pressed in the AQS function works ...

Page 428: ...eared the air source is automatically changed to the fresh air mode and AQS LED stays on The air source is not changed when pressing the AQS and air source selection switch in AUTO mode To change the air source to recirculation mode in AUTO mode get into Manual mode first then press the air source selection switch 1 2 ...

Page 429: ...it for open If the measured value is within the specified range replace the FATC controller 1 2 3 4 5 6 Remove the sensor and measure the resistance between terminal No 5 and 6 on the sensor connector standard approx 25 C 2 2 kΩ In addition if the resistance is extremely high or low replace the sensor If the measured value is out of the specified range replace the ambient temperature sensor If the...

Page 430: ...ature sensor and measure the resistance between terminals on the sensor connector standard approx 25 C 2 2 kΩ In addition if the resistance is extremely high or replace the sensor If the measured value is out of the specified range replace the duct temperature sensor If the measured value is within the specified range check as below Turn the ignition switch to ON position and measure the voltage t...

Page 431: ... FATC Front air conditioner power transistor Rear air conditioner power transistor 1 Inspection If the power transistor defect code DTC 6 is appeared check as below Turn the ignition switch to ON position Measure the voltage between terminals while changing the fan speed from stage 1 to stage 6 The specified voltage value in each stage 1 2 3 If the voltage is out of specified value check the circu...

Page 432: ...oses opens and adjusts the mode door for VENT FLOOR and DEF mode to change the air flow directions according to FATC controller Under the FATC controller AUTO mode it stays on DEF mode until the engine coolant temperature reaches at normal operating level and the mode is changed as below when the MODE switch is pressed ...

Page 433: ...er selecting the mode it is normal If the voltage value is out of the specified value check the related circuits for open If the circuits are in normal condition replace the FATC If the voltage is within the specified value replace the mode door actuator assembly Connect the positive and negative cables of temporary power supply to the door mode actuator And connect the negative cable to each term...

Page 434: ...0 25 AIR CONDITIONING SYSTEM RODIUS 2005 07 6810 20 4 Air Door Actuator The air door actuator sets the intake door mode according to the control signals from FATC ...

Page 435: ...ge value is out of the specified value check the related circuits for open If the circuits are in normal condition replace the air door actuator assembly If the voltage is within the specified value replace the mode door actuator assembly Connect the positive and negative cables of temporary power supply to the air door actuator And connect the cable to each terminal P1 and P2 in turn to check the...

Page 436: ...NDITIONING SYSTEM RODIUS 2005 07 6810 20 5 Air Mix Door Actuator The air mix door actuator controls the discharging air temperature properly by closing opening the damper according to the control signals from FATC ...

Page 437: ...nal P1 and P2 approx 12 V and terminal a and b approx 5V If the voltage value is out of the specified value check the related circuits for open If the circuits are in normal condition replace the air mix door actuator assembly Connect the positive and negative cables of temporary power supply to the air mix door actuator And connect the cable to each terminal P1 and P2 in turn to check the motor o...

Page 438: ...pprox 12 V off 0 V If the voltage value is out of the specified value replace the thermo AMP If the circuit is in normal condition check as below Turn the ignition switch to ON position and turn on the air conditioner by pressing the A C button And measure the voltage between terminal A12 and A11 on the FATC controller connector standard approx 12 V If the voltage value cannot be measured check th...

Page 439: ...0 2 RODIUS 2005 07 8810 01 AIR BAG SYSTEM 8810 01 AIR BAG SYSTEM 1 AIRBAG OVERVIEW Passenger s airbag Airbag unit SDM Driver s airbag Front seat Driver s Passenger s Height adjuster Driver passenger ...

Page 440: ...0 3 AIR BAG SYSTEM RODIUS 2005 07 8810 01 Pretensioner Retractor ...

Page 441: ...0 4 RODIUS 2005 07 8810 01 AIR BAG SYSTEM 1 COMPONENTS OF DRIVER S AIRBAG MODULE ...

Page 442: ...0 5 AIR BAG SYSTEM RODIUS 2005 07 8810 01 2 COMPONENTS OF PASSENGER S AIRBAG MODULE ...

Page 443: ...he steering wheel The passenger airbag module is installed in the instrument panel at passenger side The driver and passenger side airbag is inside each seat 3 Module Cover Housing It is a type of a container that includes the cushion and the inflator The module housing functions to deliver the reaction force between the body structure and the airbag The airbag reaction is absorbed generally to th...

Page 444: ...rs the system components continuously The SDM also records any faults which are discovered The SDM allows the fault codes to be retrieved with a scan tool and illuminates a warning lamp that alerts the driver to any faults 1 2 3 The SDM located on floor beneath the floor console assembly The SDM performs the following functions Impact decision processor function Determine the airbag deployment thr...

Page 445: ...to lock and turn the label of the clock spring counterclockwise approximately 2 9 0 2 turns to the neutral positions with the front wheels ahead Align the pointed marks 43 7 Accelometer Sensor The accelerometer sensor electronically represents the acceleration or deceleration of the vehicle during a frontal impact In this electronic representation the electrical signal is proportional to the accel...

Page 446: ...cuit When it is detected any problem it illuminates the airbag warning indicator to inform driver of the fault and stores the fault information 10 Airbag Warning Lamp The instrument cluster contains an airbag warning indicator bulb to verify the operation of the AIRBAG indicator and sensing and diagnostic module SDM The SDM performs a turn on test when the ignition is turned ON The SDM flashes the...

Page 447: ...g bars are located in following locations Driver airbag module connector Passenger airbag module connector Driver and passenger side airbag module connector SDM wiring harness connector Contact coil connector to airbag wiring harness The shorting bar is only a backup safety device Always disable the supplemental restraints system SRS before beginning any service procedure 12 Belt Pretensioner The ...

Page 448: ...face impact against the curb at a very high speed dropping impact onto the road surface with a large angle The air bag does not inflate when Rollover side impact or rear impact The air bag seldom inflates when Weak impact in which the sensor is unable to detect under the inflation requirements Impact against narrow objects such as a telegraph pole or a tree The vehicle falls into a drainage or a p...

Page 449: ...0 2 RODIUS 2005 07 7410 01 SEAT Belt type buckle Front seat belt 7410 01 SEAT 1 SEAT OVERVIEW Fixed type buckle Front seat Driver s Passenger s ...

Page 450: ...0 3 SEAT RODIUS 2005 07 7410 01 Rear 1st seat Rear 2nd seat Rear 3rd seat Swivel seat Rear 1st seat Rear 1st seat Rear 2nd seat Rear 3rd seat ...

Page 451: ...7410 01 SEAT Back flat adjust lever Seat warmer switch Sliding adjust lever Seat control switch Sliding control 1 COMPONENTS OF SEAT Seat position control Seat height control Reclining control Back supporter Driver s seat ...

Page 452: ...0 5 SEAT RODIUS 2005 07 7410 01 Seat sliding adjust lever Seat swivel control lever Rear 3rd seat back folding adjust lever Back folding adjust lever Head rest ...

Page 453: ...0 6 RODIUS 2005 07 7410 01 SEAT Rear 1st row 3 point 2 point Rear 2nd row 3 point 2 point Rear 3rd row 3 point 2 point Front Seat Belt 3 point 2 COMPONENTS OF SEAT BELT 1 11 Passengers ...

Page 454: ...0 7 SEAT RODIUS 2005 07 7410 01 2 9 Passengers Front Seat Belt 3 point Rear 1st row 3 point Rear 2nd row 3 point Rear 3rd row 3 point 2 point ...

Page 455: ...0 8 RODIUS 2005 07 7410 01 SEAT 3 7 Passengers Front Seat Belt 3 point Rear 2nd row 3 point 2 point Rear 1st row 3 point ...

Page 456: ...0 9 SEAT RODIUS 2005 07 7410 01 3 SEAT LAYOUT 1 Layout 11 Passengers Front seat Move 36 mm from the far end to the front Rear 1st seat Movable Rear 2nd seat Movable Rear 3rd seat Fixed ...

Page 457: ...0 10 RODIUS 2005 07 7410 01 SEAT 2 Layout 9 Passengers Front seat Move 36 mm from the far end to the front Rear 1st seat Movable Rear 2nd seat Movable Rear 3rd seat Fixed ...

Page 458: ...0 11 SEAT RODIUS 2005 07 7410 01 3 Layout 7 Passengers ...

Page 459: ...ont seat Move to the far front Back semi full flat Rear 1st seat Move to the far end Rear 2nd seat Move to the far end Rear 3rd seat Fixed Front seat Move 36 mm from the far end to the front Rear 1st seat Move to the far front Remove head rest Back full flat Rear 2nd seat Move to the far end Back semi full flat Rear 3rd seat Fixed ...

Page 460: ...ear 2nd seat back folding while driving Rear 1st seat Move to the far end Center seat jumping Swiveled Rear 2nd seat Move to the far end Rear 3rd seat Fixed Rear 1st seat Move to the far end Center seat jumping Swiveled Rear 2nd seat Move to the far end Back folding Rear 3rd seat Fixed ...

Page 461: ... parking 8 passengers with loading Front seat Move to the far front Rear 1st seat Middle Center seat jumping Swiveled Rear 2nd seat Middle Back folding Rear 3rd seat Fixed Front seat Move 36 mm from the far end to the front Rear 1st seat Middle Rear 2nd seat Middle Rear 3rd seat Double folding ...

Page 462: ...ng Front seat Move 36 mm from the far end to the front Rear 1st seat Move to the far end Rear 2nd seat Middle Rear 3rd seat Double folding Front seat Move to the far end Back folding Rear 1st seat Middle Back folding Rear 2nd seat Middle Back folding Rear 3rd seat Middle Back folding ...

Page 463: ...0 16 RODIUS 2005 07 7410 01 SEAT 5 Entry Way Rear 1st seat Folding center seat Rear 2nd seat Folding center seat Rear 3rd seat Fixed ...

Page 464: ...0 17 SEAT RODIUS 2005 07 7410 01 6 Sliding of Rear 1st and 2nd Seat 4 rail 1 610mm for rear 1st and 2nd seat sliding Rail mounting Floor bolt type ...

Page 465: ...OPERATION OF FRONT SEAT DRIVER S SEAT 1 Components Sliding motor Sliding rail Seat position front up down rail Seat warmer connector Seat position up down motor Seat position up down rail Seat position rear up down motor Reclining motor ...

Page 466: ...moves from front to rear controllde by sliding control switch Seat position front up down Front side of seat moves up down controlled by seat position control switch Seat position rear up down Rear side of seat moves up down controlled by seat position control switch ...

Page 467: ...0 RODIUS 2005 07 7410 01 SEAT Seat height up down Seat moves up down controlled by seat height control switch Reclining Seat back reclining controlled by seat reclining control switch Seat reclining motor ...

Page 468: ... and check if the power is supplied Refer to the wiring diagram 1 If the power supply has no problem remove the seat 2 Check the motor and wiring if damaged 3 Connect the battery to the seat connector 4 Control the seat switch and check the opration Electrical parts are not supplied by a part separately ...

Page 469: ... 4 Operation of center seat Pull up the center seat when to jump Push down the center seat when to seat 5 Removal and installation of center seat jumping seat Unscrew 4 mounting nuts to remove the center seat When seating When jumping ...

Page 470: ...0 23 SEAT RODIUS 2005 07 7410 01 5 OPERATION OF REAR SEAT 1 Rear 1st seat swivel seat Seat back folding cable Sliding cable Seat back flat cable Jumping mechanism Swivel lever Sliding lever ...

Page 471: ...0 24 RODIUS 2005 07 7410 01 SEAT 2 Operation of rear seat Rear 1st and 2nd seat Seat sliding Front Rear ...

Page 472: ...DIUS 2005 07 7410 01 3 Seat back flat Rear 1st Rear 2nd 4 Seat back folding Fold the rear 1st or 2nd raw seat back to put something on or to utilize it as a table Rear 1st 2nd seat When to recline or to flat fully ...

Page 473: ...g Rear 1st seat Turn around seat as the swing lever is pulled 6 Rear 3rd seat Pull the lever behind back seat to fold the back seat Pull the lever under back seat to fold up the seat As the seat is folded disconnect hook and spread out the board ...

Page 474: ...0 3 SUNROOF RODIUS 2005 07 7340 01 7340 01 SUN ROOF 1 SUNROOF LAYOUT ...

Page 475: ...0 4 RODIUS 2005 07 7340 01 SUNROOF 2 COMPONENTS OF SUNROOF ...

Page 476: ...0 5 SUNROOF RODIUS 2005 07 7340 01 Drain hose Control switch Sun shade glass Control unit Sun roof motor 3 COMPONENTS AND LOCATIONS ...

Page 477: ...ilting Push the front side of the button when the glass is closed then mtor actuate the operating cable to lift up the glass Push the rear side of the button to put down the glass Motor actuates the operating cable Mechanical equipment lifts up down the glass ...

Page 478: ...0 7 SUNROOF RODIUS 2005 07 7340 01 2 Sliding push the rear side of the button to slide the door back Motor actuates the operating cable Mechanical equipment slides the glass back and forth ...

Page 479: ...NO DATA ...

Page 480: ...06 3 BODY EXTERIOR RODIUS 2005 07 7115 01 7115 01 BODY EXTERIOR 1 COMPONENTS AND LOCATION OF EXTERIOR ...

Page 481: ...06 4 RODIUS 2005 07 7115 01 BODY EXTERIOR ...

Page 482: ...06 5 BODY EXTERIOR RODIUS 2005 07 7115 01 1 DOOR SYSTEM 1 LAYOUT FRONT DOOR ...

Page 483: ...06 6 RODIUS 2005 07 7115 01 BODY EXTERIOR ...

Page 484: ...06 7 BODY EXTERIOR RODIUS 2005 07 7115 01 2 LAYOUT REAR DOOR ...

Page 485: ...perating Process Power window motor 1 which is controlled by the window switch draws up and down the window regulator 2 and operating cable The window glass move up and down with the window regulator Window regulator Window motor Regulator operating cable Guide rail ...

Page 486: ...7115 01 4 OPERATION DOOR LOCK UNLOCK 1 Front Door Connecting rod key cylinder Door key cylinder Outside door handle Lock Unlock cable Connecting rod outside handle Door latch Operating cable Inside handle Lock Unlock Inside door handle ...

Page 487: ... cable Latch lock Unlock Operation of Inside handle Operating cable Latch open mode Operation of outside handle Connecting rod outside handle Latch open mode Insert key operation Connecting rod key cylinder Latch lock Unlock Lock Unlock Inside door handle Inside handle Outside handle Key cylinder ...

Page 488: ...06 11 BODY EXTERIOR RODIUS 2005 07 7115 01 2 Rear Door Outside door handle Connecting rod Outside handle Rock Unlock cable Operating cable Inside handle CHILD SAFETY mode Lock Unlock Inside door handle ...

Page 489: ...DY EXTERIOR Operating Process Lock Unlock Inside door handle Inside handle CHILD SAFETY mode Lock button Operating cable Latch lock Unlock Operation of handle Operating cable Open mode Latch Safety FREE mode Latch Crank in operation ...

Page 490: ... Mirror adjustment When switch rear view mirror is operated two motors which of one moves up and down and the other one moves left and right are shifted to the direction the driver intended Refer to the picture below Folding Motor is operated to fold the rear view mirrow when switch is pushed ...

Page 491: ...4 RODIUS 2005 07 7115 01 BODY EXTERIOR 2 TAILGATE 1 OPERATION TAILGATE Tailgate handle Actuator Key cylinder Door latch Connecting tailgate handle Connecting rod actuator handle Connecting rod key cylinder ...

Page 492: ...06 15 BODY EXTERIOR RODIUS 2005 07 7115 01 2 LAYOUT TAILGATE Washer nozzle Rear view camera Rear spoiler Wipre motor Key cylinder ...

Page 493: ...06 16 RODIUS 2005 07 7115 01 BODY EXTERIOR Shock absorber Door latch Door hinge Door striker ...

Page 494: ...06 17 BODY EXTERIOR RODIUS 2005 07 7115 01 3 LAYOUT COWL ASSY HOOD ...

Page 495: ...06 18 RODIUS 2005 07 7115 01 BODY EXTERIOR 4 LAYOUT FRONT BUMPER ...

Page 496: ...06 19 BODY EXTERIOR RODIUS 2005 07 7115 01 5 LAYOUT REAR BUMPER ...

Page 497: ...06 20 RODIUS 2005 07 7115 01 BODY EXTERIOR 6 KEY CYLINDER 1 COMPONENTS Door handle Front Key cylinder Key cylinder Tailgate Key cylinder Door handle Front Starting key cylinder key ...

Page 498: ...0 3 BODY REPAIR RODIUS 2005 07 5710 01 5710 01 BODY REPAIR 1 BODY DIMENSION unit mm ...

Page 499: ...0 4 RODIUS 2005 07 5710 01 BODY REPAIR 2 BODY JACK POINT Be sure to lift the vehicle only on the deginated jack point otherwise the vehicle could be body damaged Rear Front ...

Page 500: ...SPECIAL SERVICE TOOLS 0000 00 SPECIAL SERVICE TOOLS GENERAL 1 AIR BAG SYSTEM 3 ...

Page 501: ......

Page 502: ...0 3 SPECIAL SERVICE TOOLS RODIUS 2005 07 0000 00 1 SPECIAL TOOLS AND EQUIPMENT Name and Part Number 1 AIR BAG SYSTEM 0000 00 SPECIAL SERVICE TOOLS ...

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SSANGYONG RODIUS 2005.07, Manual

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