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DebonAir Spring Service
2 0 0 H o u r S e r v i c e
D e b o n A i r S p r i n g S e r v i c e
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WARNING- EYE HAZARD
Verify all pressure is removed from the fork before proceeding. Depress the Schrader valve again to remove any remaining air pressure. Failure to
do so can result in injury and/or damage to the fork.
Remove the top cap.
Remove the top cap.
Remove the top cap o-ring. Install a new o-ring.
Remove the top cap o-ring. Install a new o-ring.
Do not apply grease to the top cap threads.
Do not apply grease to the top cap threads.
Remove the jounce bottom out bumper from the air shaft, if installed.
Remove the jounce bottom out bumper from the air shaft, if installed.
Push the air shaft into the upper tube to prevent it from getting
Push the air shaft into the upper tube to prevent it from getting
scratched while removing the retaining ring.
scratched while removing the retaining ring.
Place the tips of large retaining ring pliers into the eyelets of the
Place the tips of large retaining ring pliers into the eyelets of the
retaining ring.
retaining ring.
NOTICE
Scratches on the air shaft will allow air to bypass the seal head into
the lower leg. Scratches can result in reduced spring performance.
Top Cap/Cassette Tool
1
2
3
Retaining Ring Pliers
4