SPXFLOW 95-03028 Instruction Manual Download Page 1

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Colloid Mill

F OR M N O.: 95-03028 R EVI S I ON: 09/2019

R EAD AN D U N D E R STAN D TH I S MAN UAL PR I OR TO OPE RATI N G OR S E RVI CI N G TH I S PR OD U CT.

I N STR U CTI ON MAN UAL

Summary of Contents for 95-03028

Page 1: ...Colloid Mill FOR M NO 95 03028 R EVI S ION 09 2019 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL ...

Page 2: ... subject to change without notice and does not represent a commitment on the part of SPX FLOW Inc No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechani cal including photocopying and recording for any purpose without the express written permission of SPX FLOW Inc Copyright 2019 SPX FLOW Inc All Rights Reserved Revision Date 09 2019 Publication 95...

Page 3: ...ation 9 Method of feeding and capacity 9 Colloid Mill Troubleshooting 9 Maintenance 10 Cleaning 10 Flushing 10 Disassembly 10 Assembly 12 Adjustment and Calibration 12 Flush Water Seal Replacement 13 Gear Case Service 14 Service Preparation 14 Front Seal Replacement 14 Rear Seal Replacement 14 Bearing Replacement 14 Sanitary Seal Replacement 15 Parts List 16 Colloid Mill Gear Case 16 Colloid Mill ...

Page 4: ...distribution promotion or sale of Buyer s products vi damage resulting from the combination operation or use with equipment products hardware software firmware systems or data not provided by SPX FLOW if such damage or harm would have been avoided in the absence of such combination operation or use or vii Buyer s use of the goods in any manner inconsistent with SPX FLOW s written materials regardi...

Page 5: ...gout Personnel qualifications and training requirements When it is not feasible to de energize and lockout tagout electrical circuits and equipment before working on or near exposed circuit parts Before putting SPX FLOW equipment into operation the operator shall analyze the application for all foresee able risks their likelihood to occur and the potential consequences of the identified risks as p...

Page 6: ...ly by the maximum 150 psi feed pressure Specifications Model Nominal Speed Pressure Nominal Capacity To Inlet Outlet Nominal Temp Range CM 3600 RPM to 150 psi 10 bar 6 7 to 33 3 GPM 25 to 126 l m 2 San IMDA to 200 93 C WARNING Stop Machinery to Clean Service or Repair To avoid serious injury do not install or service the mill unless all power is off and locked out WARNING To avoid electrocution AL...

Page 7: ...IPE NIPPLE SEAL FLUSH OUTLET 1 4 18 NPT PIPE NIPPLE SEAL FLUSH INLET DP100 011 Figure 1 Colloid Mill Unit Dimensions F C B J X A G 2 8 IMDA Y D T E DP100 012 NOTE The pump is shimmed to D height Figure 2 Unit Size A B C D E F G J T X Y 15 HP 51 57 1310 41 00 1041 2 88 73 6 25 159 4 75 121 8 50 216 17 00 432 17 69 449 17 00 432 9 40 239 6 00 152 20 HP 53 32 1354 41 00 1041 2 88 73 6 25 159 4 75 121...

Page 8: ...afe cooling without damage to the lip seal Recommendation use a solenoid valve in the water line to turn on the water simultaneously with the mill If the solenoid valve is not used turn on the water flush line before starting the mill Figure 4 Gland Figure 3 Indicator Pointer Knurled Lock Screw Inlet Position 1 Outlet Outlet Outlet Outlet Position 2 Position 3 Position 4 Inlet Inlet Inlet Variatio...

Page 9: ...se is 170 to 190 F 77 C to 88 C Colloid Mill Troubleshooting Problem Likely Cause Solution s Seals leaking Exceeding 150 PSI pressure limitation of pump Open up gap reduce pressure Seal flush water improperly plumbed Connect flush water to IN OUT ports as stamped on gland Water pressure too high Adjust to 0 125 to 0 25 gpm 0 47 to 0 95 l m Seals misaligned on pin Re align seals to proper fit Noisy...

Page 10: ...le all parts carefully to avoid nicks and scratches which will be detrimental to the operation of the mill Cleaning O ring Adjusting ring Figure 8 Cover Stator O ring O ring Figure 9 Figure 7 T handle Knurled lock screw Flushing Disassembly 3 Pull the cover stator assembly outward NOTE You will experience some resistance to the stator movement due to friction from the O ring As soon as the O ring ...

Page 11: ...the O ring See Figure 12 9 Remove the seal assembly from the shaft See Figure 13 10 Remove the four 1 2 13 hex nuts which secure the body to the bearing case and slide the body forward off the shaft See Figure 14 and Figure 15 O ring Seal seat 11 Remove the four capscrews from the gland on the back side of the body and disassemble the gland NOTE There are six loose springs in the gland The gland l...

Page 12: ...bratedasaunitandserialized they must not be interchanged with other Waukesha Cherry Burrell brand Colloid Mills The stator is held firmly against the adjusting ring by T handles Figure 21 Adjust the clearance between the rotor and stator by turning the adjusting ring counter clockwise when facing the outlet port to increase the clearance and clockwise to decrease the clearance Theadjustingringisen...

Page 13: ...our body nuts Figure 22 3 Slide the body forward off the shaft Figure 23 4 Pull the seal out with a hook tool Insert a new water lip seal with the lip facing in See item 18 in Figure 29 on page 15 5 Re assemble in reverse order Flush Water Seal Replacement Figure 22 Remove body nuts 4 Figure 23 Remove body Figure 24 Replace lip seal Lip seal ...

Page 14: ... retainer assembly front seal inside 3 Note the seal lip position and knock out the old seal 4 Place lubrication around the new seal and press it into the bearing retainer Replace the gasket if necessary Lubricate the seal lip and install the bearing retainer and slinger Rear Seal Replacement 1 See Figure 27 Pull the rear oil seal off the drive shaft with a hooked tool 2 Place tape over the shaft ...

Page 15: ...ompatible lubri cant and install it on the small O D of the seat 21 9 Install the seat 21 with pins and O ring into the rear of the rotor aligning the pins with the holes in the rotor 10 Install the rotor onto the shaft being careful to avoid damage to the seat 21 or seal 20 Tighten the rotor nut to 75 ft lb 102 N m 11 Complete the mill assembly Reverse steps 2 and 3 on page 13 Sanitary Seal Repla...

Page 16: ...95 03028 09 2019 16 Waukesha Cherry Burrell Brand Colloid Mill Maintenance DP100 003 14 15 1 6 5 4 3 2 11 13 7 8 9 12 10 Colloid Mill Gear Case 52 51 48 49 50 49 DP100 005a Parts List 52 ...

Page 17: ...ning Ring 1 BD0087R00 7 Front Bearing Retainer Gasket 1 0MS042B00 8 Front Bearing Retainer 1 0MS080000 9 Pump End Shaft Seal 1 0MS030100 10 Capscrew 4 30 274 11 Drive End Shaft Seal 1 0MS030000 12 Slinger 1 0MS045000 13 Breather 1 139779 14 Level Indicator 1 115799 15 Drain Plug 1 115798 48 Nameplate Sanitary 1 001061002 49 RHDS 6 30 355 50 Caution Label Yellow 1 33 62 51 Key 1 000037003 52 Rotor ...

Page 18: ...7 45 28 29 30 23 26 25 30 27 23 29 43 32 34 40 42 41 35 30 31 33 36 24 23 Colloid Mill Fluid Head NOTE Torque rotor nuts to 75 ft lb Used to set adjusting ring at minimum setting of 0 010 Used to hold adjusting ring setting NOTE Body rotor clearance starts at 0 101 and ends at 0 220 in increments of 0 010 ...

Page 19: ...Handle 2 0MS054000 32 O ring Rotor Nut FKM 1 V70222 O ring Rotor Nut Silicone 1 S75222 33 Rotor 1 0MS010000 34 Rotor Retaining Nut 1 0MS052000 35 Stator 1 0MS004000 36 O ring Stator FKM 1 V70263 O ring Stator Silicone 1 S75263 37 Stud Handle Shaft 4 0MS011100 38 Handle Shaft 4 0MS099000 39 Handle Pin 4 0MS100000 40 Cover 2 Bevel Seat 1 0MS002000 Cover 2 TCF 1 35887 41 O ring Cover FKM 1 V70253 O r...

Page 20: ... Qty Part No 16 Gland Gasket 1 0MS042G00 17 Gland Plate 1 0MS058200 18 Gland Plate Lip Seal 1 0MS030200 19 Spring 6 0MS304200 20 Stationary Seal Carbon 1 0MS306003 Stationary Seal Silicon Graphite 1 0MS306004 Stationary Seal Silicon Carbide 1 0MS306009 21 Rotating Seat Silicon Graphite 1 0MS014002 22 Capscrew 4 30 98 24 Seal Seat Body O ring FKM 2 V70150 Seal Seat Body O ring Silicone 2 S75150 PL5...

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Page 22: ...or obligation Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Please contact your local sales representative for product availability in your region For more information visit www spxflow com The green is a trademark of SPX FLOW Inc ISSUED 09 2019 COPYRIGHT ...

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