SPX Waukesha Cherry-Burrell W-Series, Manual, Page: 23 / 45

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SPX Waukesha Cherry-Burrell W-Series Manual Download Page 23

Installation and Operation

Waukesha Cherry-Burrell

Page 24

95-03077

April 2005

Fi

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Figure 31 - Wiring Di

agram

for 6 Pi

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Summary of Contents for Waukesha Cherry-Burrell W-Series

Page 1: ...W Series Control Top Manual Read and understand this manual prior to installing operating or servicing this equipment...

Page 2: ...ies Mixproof Valves 10 Clippard Solenoid Configuration 10 Exceptions 10 Wiring Instructions Switches and Solenoids 11 Wiring Instructions Pin Connectors 21 Wiring Instructions As i and Device Net Modu...

Page 3: ...ied including without limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclusive and sole rem...

Page 4: ...ts and equipment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performing their intend...

Page 5: ...ach do not exceed concentrations of 150 ppm available chlorine do not exceed contact time of 20 minutes and do not exceed temperatures of 104 F 40 C Corrosion discoloration deposits or pitting may occ...

Page 6: ...deploy stem feedback switches and or air solenoid valves NEMA 4X enclosures mount on top of valve actuator An indicator stem extends into the control top to provide a position measurement surface for...

Page 7: ...es the appropriate configurations for a W60 W80 W90 Shutoff Valves Prior to startup perform a functional test on each valve by applying compressed air For W70 Series Mixproof valves see page 10 Highli...

Page 8: ...ge 9 Air Solenoid Valve Port Connections W60 W80 W90 Series Valves Use 1 4 flexible tubing with a fitting to 1 8 NPT at valve connections Figure 3 Air Line Connection for Parker Solenoid Valves Figure...

Page 9: ...ll functions of W 70 mix proof valves are pneumatically controlled using a 72 to 100 psi 4 9 to 6 9 bar clean air supply Up to three air supplies controlled by solenoid valves supply air to valve actu...

Page 10: ...age 12 Fig 7 Parker optional AC X Page 12 Fig 8 Parker optional DC X Page 13 Fig 9 Parker optional AC 2 Wire Page 14 Fig 10 Parker optional DC 2 Wire Page 15 Fig 11 Parker optional DC 3 Wire Page 15 F...

Page 11: ...on and Operation Waukesha Cherry Burrell Page 12 95 03077 April2005 Figure 7 Wiring Diagram for AC Micro Switches Parker Solenoid optional Figure 8 Wiring Diagram for DC Micro Switches Parker Solenoid...

Page 12: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 13 Figure 9 Wiring Diagram for 2 Wire AC Proximity Switches Parker Solenoid optional...

Page 13: ...Installation and Operation Waukesha Cherry Burrell Page 14 95 03077 April2005 Figure 10 Wiring Diagram for 2 Wire DC Proximity Switches Parker Solenoid optional...

Page 14: ...Installation and Operation April 2005 95 03077 Page 15 Figure 11 Wiring Diagram for 3 Wire DC PNP NPN Proximity Switches Parker Solenoid optional Figure 12 Wiring Diagram for 1 Clippard Solenoid Valve...

Page 15: ...peration Waukesha Cherry Burrell Page 16 95 03077 April2005 Figure 13 Wiring Diagram for 2 Clippard Solenoid Valves with DC Micro Switches Figure 14 Wiring Diagram for 3 Clippard Solenoid Valves with...

Page 16: ...stallation and Operation April 2005 95 03077 Page 17 Figure 15 Wiring Diagram for 3 Wire DC Proximity Switches Parker Solenoid optional Figure 16 Wiring Diagram for 1 Clippard Solenoid Valves with 2 W...

Page 17: ...ukesha Cherry Burrell Page 18 95 03077 April2005 Figure 17 Wiring Diagram for 2 Clippard Solenoid Valves with 2 Wire DC Proximity Switches Figure 18 Wiring Diagram for 3 Clippard Solenoid Valves with...

Page 18: ...llation and Operation April 2005 95 03077 Page 19 Figure 19 Wiring Diagram for 1 Clippard Solenoid Valves with 3 Wire DC Proximity Switches Figure 20 Wiring Diagram for 2 Clippard Solenoid Valves with...

Page 19: ...Installation and Operation Waukesha Cherry Burrell Page 20 95 03077 April2005 Figure 21 Wiring Diagram for PMO 3 Clippard Solenoid Valves with 3 Wire DC Proximity Switches...

Page 20: ...ig 27 5 Pin AC DC X 2 Wire Page 23 Fig 28 6 Pin DC X 2 Wire Parker Page 23 Fig 29 6 Pin DC 3 Wire Page 24 Fig 30 6 Pin DC 2 Wire Page 24 Fig 31 6 Pin DC 3 Wire 1 Clippard Page 25 Fig 32 6 Pin DC 3 Wir...

Page 21: ...re 23 Wiring Diagram for Sentinel IV 5 Pin Brad Harrison AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 24 Wiring Diagram for 6 Pin Brad Harrison AC DC...

Page 22: ...ches without Solenoid Figure 27 Wiring Diagram for 5 Pin Turck AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 28 Wiring Diagram for 6 Pin Turck DC Quic...

Page 23: ...4 95 03077 April2005 Figure 30 Wiring Diagram for W75 PMO Valves 6 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches without Solenoid Figure 31 Wiring Diagram for 6 Pin Turck DC Quick Disco...

Page 24: ...5 95 03077 Page 25 Figure 32 Wiring Diagram for 6 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid Figure 33 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Mic...

Page 25: ...5 03077 April2005 Figure 34 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 1 Clippard Solenoid Figure 35 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Micr...

Page 26: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 27 Figure 36 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid...

Page 27: ...uctions As i and Device Net Modules Figure 37 Wiring Diagram for AS i Slave Module 4 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches Parker Solenoid Figure 38 Wiring Diagram for AS i Slav...

Page 28: ...kesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 29 Figure 39 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Parker Soleno...

Page 29: ...tallation and Operation Waukesha Cherry Burrell Page 30 95 03077 April2005 Figure 40 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solen...

Page 30: ...7 Page 31 Figure 41 Wiring Diagram for Interlink DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solenoid Figure 42 Wiring Diagram for Interlink DeviceNet 5 Pin Turck...

Page 31: ...er visual inspections should be made between maintenance periods to check switches and confirm valve cycle operation Perform routine inspections frequently See Troubleshooting on page 46 Maintain an a...

Page 32: ...tronic version of micro switch AC DC position of actuator stem is detected by a sensor Switch Adjustment 1 Raise stem to open valve loosen setscrews holding switch blocks Figure 45 item A with a 5 64...

Page 33: ...Parts Lists Waukesha Cherry Burrell Page 34 95 03077 April2005 Parts Lists Parker Solenoid AC DC and Long Stroke AC DC...

Page 34: ...lock Terminal Assembly 110272 DC Parker 4 Acorn Hex Nut 5 16 18 36 49 Long Stroke AC Parker 5 O Ring N70010 Long Stroke DC Parker 6 Carriage Switch 102118 22 Cap 102126 7 Hex Nut 10 24 36 74 23 Vent B...

Page 35: ...Parts Lists Waukesha Cherry Burrell Page 36 95 03077 April2005 Parker Solenoid DC and Long Stroke with Asi Card Westlock and Interlink Device Net Card...

Page 36: ...24VDC Solenoid Parker DC ONLY 117488 Interlink DC Cable VDC Solenoid Parker DC ONLY 117489 Interlink Long Stroke DC 1 4 40 x 625 Screw 30 69 19 1 8 27 Plug 78 73 2 1 4 28 x 1 25 Screw 30 530 20 O Ring...

Page 37: ...Parts Lists Waukesha Cherry Burrell Page 38 95 03077 April2005 Parker Solenoid AC Mixproof Non Seat Lift...

Page 38: ...28 x 1 25 Screw 30 530 20 O Ring N70155 3 Block Terminal Assembly 110272 21 Cover 106001 4 Acorn Hex Nut 5 16 18 36 49 22 Cap 102126 5 O Ring N70010 23 Vent Body 116944 6 Carriage Switch 102118 24 O...

Page 39: ...Parts Lists Waukesha Cherry Burrell Page 40 95 03077 April2005 Clippard Solenoid Asi Terminal Block Westlock and Interlink Device Net Card...

Page 40: ...x 1 25 Screw 30 530 25 Cable Strain Relief 3 Block Terminal Assembly 110272 Block Terminal Assembly 17 88 3a Device Net Card Westlock Device Net Card Asi Card 112469 Insterlink Device Net Card Interl...

Page 41: ...Parts Lists Waukesha Cherry Burrell Page 42 95 03077 April2005 No Solenoid Standard Long Stroke Mixproof and PMO...

Page 42: ...N70035 6 Carriage Switch 102118 15 O Ring N70044 7 Hex Nut 10 24 36 74 16 Pin Dowel 3 16 X 1 2 30 363 8 Lead Screw 17 10 32 X 25 Screw 30 519 Standard Valve 102122 18 Vent Plug 3023957 Long Stroke 110...

Page 43: ...6294 Long Stroke 116293 Extra Long Stroke 120319 2 Switch Block 116297 3 Switch Plate 116296 4 Washer Plain 8 18 8 Narrow 43 26 5 Proximity switch 17 79 6 Proximity switch 17 72 7 Screw 4 40 RHMS x 62...

Page 44: ...April 2005 95 03077 Page 45 Valve Mount Proximity Switch Item Description Part No 1 Modified Yoke 4AR and 4AL 110132 5AR and 5AL 112795 6AR and 6AL 114430 2 Mount Bracket 112794 3 Switch 17 73 4 Scre...

Page 45: ...re too low Set air pressure to 60psi 4 bar for 4 5 and 6 light spring actuator 6 standard spring the pressure is 80 psi bar Control failure Check control sequence Check air supply Check control wiring...

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