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REFRIGERATED

TYPE

COMPRESSED

AIR DRYERS

CONTENTS

GENERAL SAFETY INFORMATION .......................2

RECEIVING, MOVING, AND UNPACKING .............2

1.0 INSTALLATION .................................................3

2.0 OPERATION .....................................................5

3.0 MAINTENANCE ................................................10

SIZING .....................................................................11

ELECTRICAL SCHEMATICS

Models 1000 and 1250 .........................................12,13 

Model 1500 ..........................................................14,15

Models 1750, 2000 and 2500 ...............................16,17

Model 3000 ..........................................................18,19

DIMENSIONS / WEIGHTS ......................................20

ENGINEERING DATA .............................................21,22

TROUBLESHOOTING GUIDE ................................23

PARTS LIST ............................................................24

WARRANTY ............................................................28

SERVICE DEPARTMENT: (724) 746-1100

INSTRUCTION MANUAL

HPR

plus

 Series with ColdWave™ Technology

Models:  HPRP 1000, 1250, 1500, 1750,

 

2000, 2500, 3000

5001321 

Rev. B  8/08

Summary of Contents for Hankison HPRP 1000

Page 1: ...11 ELECTRICAL SCHEMATICS Models 1000 and 1250 12 13 Model 1500 14 15 Models 1750 2000 and 2500 16 17 Model 3000 18 19 DIMENSIONS WEIGHTS 20 ENGINEERING DATA 21 22 TROUBLESHOOTING GUIDE 23 PARTS LIST...

Page 2: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down below freezing temperatures the water cooled condenser may freeze and cause permanent...

Page 3: ...r E Standard units are designed to operate in ambients Air cooled 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C F Dryer is designed to operate at all altitudes no adjustment for altitude is...

Page 4: ...EDD discharges condensate removed by the separator B All dryer models are supplied with one EDD Models with the additional optional oil removal filter are supplied with a second EDD C The drains are...

Page 5: ...nting 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Enter to accept new value e Use the Up and Down arrow buttons to set...

Page 6: ...age 3 Slowly pressurize unit air side by opening inlet isolation valve Check for leaks 4 After 15 minutes open outlet isolation valve slowly 5 Close air bypass valve 6 Dryer may be operated in Manual...

Page 7: ...ay will be illuminated DRAIN electric drain contains a high water level alarm that activates if drain fails to discharge f Check drain operation push Drain push to test button to energize electric dra...

Page 8: ...1 Unit of measure selection pressure pounds per square inch 2 Unit of measure selection pressure kilograms per square centimeter 3 Unit of measure selection pressure bar 4 Indicates that predicted num...

Page 9: ...intelligence calculated optimum time b Need for battery replacement Battery Icon and red LED will flash 2 5 Filter Monitor Power Supply Each Filter Monitor receives transformed DC power from the contr...

Page 10: ...in the operational limits Ref 3 2 C 2 e through h 3 2 Annual Maintenance A Check all terminals in the switchgear cabinet and tighten them up if necessary Check to be sure the unit is de energized B Ma...

Page 11: ...using Caution is necessary as the system may still be under slight residual pressure g Remove all screws except one and swing flange 3 to the side h Pull out the old cartridges 4 i Push new cartridges...

Page 12: ...3 TB1 PE TB1 19 L2 L1 K43 F13 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 25 KW 460 VAC 1 95 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27 W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A ELE...

Page 13: ...W4 RED BLK B61 10 11 25 25 EVAPORATOR TEMP SENSOR K62 COMPRESSOR CONTACTOR SHT 1 16G 48D SHT 2 38C 40D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 ALARM DRAIN 2 ALARM REFRIGERANT HIGH PRESSURE REFRI...

Page 14: ...L2 3A L3 3A FAN 1 1 05 KW 460 VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27 W 460VAC 0 06A K62 1A 1A 1A F22A F22B F22C L1 5 L3 5 L1 5 L2 5 40A ELECTRICAL SUPPLY 480VAC 60Hz 3 PH GND TB1 PE F22 MOUNT...

Page 15: ...6 W9 K62 19 TB2 7 26 W11 9 TB2 9 26 S67 W3 GND W5 W4 RED BLK B61 10 11 25 25 EVAPORATOR TEMP SENSOR K62 COMPRESSOR CONTACTOR SHT 1 16G 52D SHT 2 40C 42D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN 1 A...

Page 16: ...3 M L1 3 L2 3 L3 3 L1 3A L2 3A L3 3A FAN 1 1 05 KW 460 VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27 W 460 VAC 0 06A K62 1A F22A F22B F22C TB1 PE FU22 1 TB2 1 T22 240 277 400 480 575 VAC PRIMARY 24...

Page 17: ...7 26 W11 9 TB2 9 26 S67 W3 GND W5 W4 RED BLK B61 10 11 25 25 REFRIGERANT HI PRES EVAPORATOR TEMP SENSOR K62 COMPRESSOR CONTACTOR SHT 1 14G 48D SHT 2 40C 40D COMPRESSOR ENERGIZED HEATER ENERGIZED DRAIN...

Page 18: ...L2 3A L3 3A FAN 1 1 05 KW 460 VAC 1 8 RLA TB1 7 TB1 9 TB1 11 TB1 PE HEATER 27 W 460 VAC 0 06A K62 1A 1A 1A F22A F22B F22C FU22 1 TB2 1 T22 240 277 400 480 575 VAC PRIMARY 24 120 VAC SECONDARY 100VA L1...

Page 19: ...EFRIGERANT HIGH PRESSURE REFRIGERANT LOW PRESSURE REMOTE START STOP LOCAL REMOTE SELECTION DRAINTEST PHASE CHECK ALARM A COMPRESSOR STOP EMM II SHT 1 60J SHT 1 58J 24VAC TB2 2 ALARM B MONITORING TB2 2...

Page 20: ...40 3 4 1035 50 3 4 1289 50 3 4 1289 12 1 2 318 13 1 4 337 13 1 4 337 12 7 8 327 11 1 4 286 11 1 4 286 8 3 4 222 8 1 2 216 8 1 2 216 1146 520 1521 690 1547 702 3 ANSI Flg 4 ANSI Flg 4 ANSI Flg 1750 200...

Page 21: ...acity Rated Flow BTU hr 60 Hz a c 42 300 52 700 65 700 78 400 78 400 98 800 125 700 50 Hz a c 46 500 58 100 73 400 87 600 87 600 112 900 140 200 Refrigerant Type R 404A Refrigerant Charge See Data Tag...

Page 22: ...1 1 90 1 85 1 85 1 57 1 10 Nominal Voltage 575 3 60 Voltage Range 518 633 Input Power Rated Flow watts 6 130 7 290 9 470 11 360 11 360 15 030 19 670 Minimum Circuit Ampacity 10 12 16 19 19 22 31 Maxim...

Page 23: ...clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch 2 Water cooled Cooling temperature too high flow too low clogged strainer faulty water regulating valve...

Page 24: ...Air Temperature 3210927 3210927 3210927 3210927 3210927 3210927 3210927 Strainer Hot Gas Bypass Line 4006435 4006435 4006435 4006436 4006436 4006436 4006436 Switch Fan Cut out 1 3230765 3230765 323076...

Page 25: ...25 NOTES...

Page 26: ...26 NOTES...

Page 27: ...27 NOTES...

Page 28: ...ING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITYAND THE IMPLIED WARRANTY OF FITNESS F...

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