background image

SERVICE DEPARTMENT: (724) 746-1100

5006820  Rev. A 

5/10

INSTRuCTIoN MANuAl

HES Series

Models:  HES90, HES120, HES140, HES190, 

HES240, HES280, HES360, HES450, 

HES540, HES675

REFRIGERATED

TYPE

COMPRESSED

AIR DRYERS

CONTENTS

GENERAL SAFETY INFORMATION ....................................  2

RECEIVING, MOVING, AND UNPACKING ..........................  2

1.0  INSTALLATION ...........................................................  3

2.0  DRYER OPERATION ..................................................  5

3.0  MAINTENANCE ........................................................  9

SIZING ..............................................................................  9

ENGINEERING DATA

MODELS 90-240 ..........................................................  10

MODELS 280-675 ........................................................  11

WIRING DIAGRAMS - STANDARD CONTROLLER

MODELS 90-140: 115/1/60 .........................................  12

MODELS 90-140: 230/1/60 .........................................  13

MODELS 190-540 ........................................................  14-15

MODEL 675 .................................................................  16-17

WIRING DIAGRAMS - ADVANCED CONTROLLER

MODELS 190-540 ........................................................  18-19

MODEL 675 .................................................................  20-21

WIRING DIAGRAM: 575-460/3/60 TRANSFORMER PACK

MODELS 190-675 ........................................................  22

DIMENSIONS / WEIGHTS ..................................................  23

TROUBLESHOOTING GUIDE

STANDARD CONTROLLER: MODELS 90-675 .................  24

ADVANCED CONTROLLER: MODELS 190-675 ..............  25

PARTS LIST .......................................................................  26

WARRANTY .....................................................................  28

Summary of Contents for HANKISON HES Series

Page 1: ...OPERATION 5 3 0 MAINTENANCE 9 SIZING 9 ENGINEERING DATA Models 90 240 10 Models 280 675 11 Wiring Diagrams standard controller Models 90 140 115 1 60 12 Models 90 140 230 1 60 13 Models 190 540 14 15...

Page 2: ...It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you insist that a not...

Page 3: ...ed 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C E The installation of a flexible connection prior to the dryer is recommended to prevent possible damage from vibration NOTE Outdoor install...

Page 4: ...cally discharges condensate NOTE It may be desirable to pipe the condensate from the Automatic Drain outlet to a suitable drain B Models 90 140 Separator has a knurled fitting with flexible drain tubi...

Page 5: ...ll illuminate Compressor will run until glycol mixture is cooled The refrigeration unit will then turn off and the compressor on light will be extinguished SLOWLY pressurize the dryer with compressed...

Page 6: ...10 dryer alarms sorted in chronological order b Press ESC to return to the Main Menu NOTE Hold the alarm reset button to clear the alarm history 5 Energy Cost a Use the Up and Down arrow buttons to s...

Page 7: ...and will turn the dryer on or off based on the mode Manual Mode Dryer will return to state it was in prior to power failure Scheduled Mode Dryer will be on or off based on the programmed schedule Remo...

Page 8: ...ke up to two seconds as certain processing functions may require completion before serial port is acknowledged Dryer responds with line feed 0AH carriage return 0DH and character string 1 2 3 4 5 6 7...

Page 9: ...C 54 C 30 50 80 100 125 150 175 200 250 2 0 3 4 5 5 6 9 8 6 10 4 12 1 13 8 17 2 1 24 1 40 1 55 1 61 1 67 1 71 1 75 1 77 1 81 0 92 1 07 1 19 1 25 1 30 1 34 1 37 1 39 1 43 0 71 0 83 0 95 1 00 1 05 1 08...

Page 10: ...tage Range 104 127 187 253 Input Power Rated Flow watts 978 1 282 1 293 1 363 1 942 Minimum Circuit Ampacity 13 6 18 3 18 3 10 5 15 9 Maximum Overcurrent Protector amps 20 25 25 15 20 Compressor Rated...

Page 11: ...1 2 5 3 0 3 6 50 Hz 1 6 2 0 2 3 2 8 3 3 Electrical Data Nominal Voltage 208 230 3 60 Voltage Range 187 253 Input Power Rated Flow watts 1 950 2 065 2 496 3 081 4 350 Minimum Circuit Ampacity 15 9 15 9...

Page 12: ...G BAR G GND TCB 1 TCB 1 T2 T2 COMPRESSOR ON PILOT LIGHT 1 2 3 4 TEMPERATURE CONTROL BOARD 120 VAC 100 RTD G BAR G BAR PUMP T2 PUMP HARNESS FAN 1 HARNESS T2 FAN 1 FPS 1 T1 TCB 1 3 1 3 OVERLOAD C S R M...

Page 13: ...T2 T2 POWER ON PILOT LIGHT G 1 2 3 4 TEMPERATURE CONTROL BOARD TCB 1 GND T2 TCB 1 G 230 VAC T1 T1 T1 PUMP T2 PUMP HARNESS T2 FAN 1 HARNESS FAN 1 FPS 1 T1 CR4 OVERLOAD 3 1 3 C S R MTR1 COMPRESSOR CAPAC...

Page 14: ...T2 TB2 PE T3 T2 TB2 PE HEATER HARNESS H1 H2 HEATER 1 FPS 2 MTR4 FAN 2 FAN 2 HARNESS MTR2 FPS 1 FAN 1 FAN 1 HARNESS MTR1 COMPRESSOR COMPRESSOR HARNESS 43 42 35 36 37 38 39 40 41 34 31 32 33 30 29 28 2...

Page 15: ...ER ENERGIZED X3 G N N TB2 G G TB2 X3 TEMPERATURE CONTROL BOARD 04 05 06 07 08 X3 2080 X3 2080 POWER ON PILOT LIGHT TB2 PE N N N 09 10 11 12 13 14 15 4 3 2 GND 1 120 VAC 2070 3 100 RTD HPS HPS SENSOR H...

Page 16: ...16 WIRING DIAGRAM Standard Controller Model 675 Sheet 1 of 2...

Page 17: ...17 WIRING DIAGRAM Standard Controller Model 675 Sheet 2 of 2 RTD...

Page 18: ...18 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 1 of 2...

Page 19: ...19 WIRING DIAGRAM Advanced controller Models 190 540 460 VAC Sheet 2 of 2...

Page 20: ...20 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 1 of 2...

Page 21: ...21 WIRING DIAGRAM Advanced controller Model 675 460 VAC Sheet 2 of 2...

Page 22: ...22 WIRING DIAGRAM Models 190 675 575 460 3 60 Transformer Pack...

Page 23: ...15 766 E 17 62 448 17 62 448 17 62 448 30 15 766 30 15 766 30 15 766 30 15 766 39 62 1006 39 62 1006 39 62 1006 F 19 62 498 19 62 498 19 62 498 32 15 817 32 15 817 32 15 817 32 15 817 41 62 1057 41 62...

Page 24: ...pressure drop across dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator filter element clogged Check flow rate See D below Replace filte...

Page 25: ...ervice interval specified has elapsed a Lack of condenser cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch...

Page 26: ...r Strainer Screen 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 3230672 High Refrigerant Pressure Switch 3230764 3230764 3230764 3230764 3230764 3230764 3230764 3230764 32307...

Page 27: ...27 NOTES...

Page 28: ...ERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER...

Reviews: