SPX APV CU4 Instruction Manual Download Page 1

Page: 1 / 53

Instruction Manual

Read and understand this manual prior

to operating or servicing this product.

CU4 Direct Connect

Control Unit

Form No.: H323871
Revision: UK-3 Translation of original manual

Summary of Contents for APV CU4

Page 1: ...Instruction Manual Read and understand this manual prior to operating or servicing this product CU4 Direct Connect Control Unit Form No H323871 Revision UK 3 Translation of original manual...

Page 2: ......

Page 3: ...oid valves 4 7 Throttling function 4 8 NOT element 5 Adapter for valves 15 5 1 Adapter for valves with turning actuator e g butterfly valves 5 2 Adapter for single seat and change over valves SW4 M4 e...

Page 4: ......

Page 5: ...Pneumatic Air Connection 1 Abbreviations and Definitions 2 Safety Instructions 2 1 Sentinels Symbol Meaning Danger Direct danger which can lead to severebodily harm or to death Caution Dangerous situa...

Page 6: ...ting conditions and permissible data specified in the data sheets of the control unit for process valves should be strictly adhered to The operator is committed to operating the control unit in faultl...

Page 7: ...ied personnel must get a special training with regard to possible risks and must know and observe the safety instructions indicated in the operating manual Work at the electrical installation may only...

Page 8: ...xternal indiciation of the valve positions 3 2 Design of CU4 Direct Connect fig 3 2 The Control Units CU4 Direct Connect mainly consists of the following components 1 The Control Unit base with integr...

Page 9: ...ich is easy to operate The electronic module installed in the control unit fulfils the task to process the electric signals from the control to control the solenoid valves and to evaluate the feedback...

Page 10: ...by an optical window in the cover the control unit Beside the open and closed valve position the existence of the operating voltage as well as different diagnostic information are indicated Chapter 6...

Page 11: ...ressed air via NOT element A1 exhaust air with exhaust silencer CU43 M DC design for double seat mixproof valves with seat lift P air supply with integrated particle filter Y1 pneumatic air connection...

Page 12: ...valve The base of the control unit is equipped with a pressure relief valve Which prevents an inadmissible pressure build up in the inner control unit If required the pressure relief vents into the c...

Page 13: ...diagram 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve Not used Not used DI Common 5V DC Sensor 1 Gnd 5V DC Sensor 2 Sensor 1 Valve open Sensor 2 Valve closed Gnd Solenoid valve...

Page 14: ...ram 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve Not used Not used DI Common 5V DC Sensor 1 Gnd 5V DC Sensor 2 Sensor 1 Valve open Sensor 2 Valve closed Gnd Solenoid valve Throt...

Page 15: ...EMV 1 EMV 2 EMV 3 Abluft Exhaust Abluft Exhaust IN Luft air 1 Power Power DO Valve closed DO Valve open DO Common DI Main Valve DI upper Seat lift seat lift cylinder lower valve seat main cylinder an...

Page 16: ...illation EN60068 2 6 safety of machinery DIN EN ISO 13849 1 air hose 6 mm OD pressure range 6 8 bar compressed air quality quality class according to DIN ISO 8573 1 content of solid particles quality...

Page 17: ...y be necessary to slacken the actuation of the valve in order to prevent pressure hammers in the piping installation For this purpose the supply and exhaust air of the first solenoid valve can be adju...

Page 18: ...nect Instruction Manual UK 3 Control Unit CU4 Direct Connect UK 3 20 04 2011 UK APV 5 Adapter Adapter for different process valves 5 1 Valves with turning actuator e g butterfly valves 5 3 Double seat...

Page 19: ...versatile connections All operating ranges within the electronic module such as the control of the solenoid valves position feedback and LED indication are separated galvanically and can thus be oper...

Page 20: ...al for digital output to valve position indication 6 DI Main Valve Digital input to control 1st solenoid valve valve open 7 DI Upper Seat Lift Digital input to control 2nd solenoid valve seat lifting...

Page 21: ...om electronic module Dig input DI 15 48 V AC DC Imax 1mA 24VDC Dig output DO Umax 48V AC DC Imax 150mA RI 5 6 Ohm 100mA Voltage supply of sensors 5 VDC 5 Power consumption Minimum about 20mA at 24VDC...

Page 22: ...tronic module 6 4 Connections Sensors to detect the valve positions Internal sensors Hall effect sensors APV type H 320385 UB 4 75 5 25 VDC operating distance according to APV specification External s...

Page 23: ...valve wire fracture Solenoid Main colour blue permanent light 1st main solenoid valve 1 controlled Solenoid Main upper seat lower seat colour blue 1 blink 3rd solenoid valve for upper seat lift 2 con...

Page 24: ...functional units galvanically isolated Example 3 Example 4 Example 2 Example 1 15 48VDC DC Gnd 1 2 3 4 5 6 7 8 9 15 48VDC Power Power DO Valve closed DO Valve open DO Common DI Main Valve DI lower Se...

Page 25: ...20385 UB 4 75 5 25 VDC operating distance according to APV specification 7 3 Adjustment of valve position feedback By turning of the adjustment screws on which the Hall effect sensors are installed th...

Page 26: ...ings on the lower side of the adapter and in the groove of the air transfer stud 2 Install operating cam with shaft rod prolongation Secure with Loctite semi solid and fasten it 3 Place the control un...

Page 27: ...ary Exhaust air As a standard the exhaust air connection is equipped with a silencer If required the silencer can be removed and the exhaust air can be hosed separately when it must be led off to the...

Page 28: ...llocation applies Closed valve position feedback sensor 1 controlled For the adjustment Hall sensor 1 with non controlled controlled solenoid valve 1 is moved into the required position by turning the...

Page 29: ...ta carrier or influence electronic and mechanic components Assembly of the Control Unit on the valve 1 Assembly of the adapter on the single seat valve Fasten with 4 screws 2 Secure operating cam with...

Page 30: ...e actuator during the assembly of the pressure reducing valve Exhaust air As a standard the exhaust air connection is equipped with a silencer If required the silencer can be removed and the exhaust a...

Page 31: ...applies Closed valve position feedback sensor 1 controlled For the adjustment Hall sensor 1 with non controlled controlled solenoid valve 1 is moved into the required position by turning the adjustmen...

Page 32: ...t 4 Attach the clamp rings and fasten them with the screws 5 Assemble the external proximity switches at the actuator 29 Control Unit CU4 Direct Connect Instruction Manual UK 3 Control Unit CU4 Direct...

Page 33: ...ir connection Y3 with the valve actuator seat lifting lower valve seat Exhaust air As a standard the exhaust air connections A1 and A2 are equipped with a silencer If required the silencer can be remo...

Page 34: ...es is essential 8 3 4 Start up After proper assembly and installation of the control unit start up can be undertaken as described below 1 Switch on the air supply 2 Switch on the voltage supply 3 Chec...

Page 35: ...apter hexagon socket wrench 3 mm Assembly disassembly electronic module torx wrench TX20 screwdriver 3 5 mm Assembly disassembly feedback unit torx wrench TX15 Assembly disassembly electronic modules...

Page 36: ...noid valves Release the cable from the terminal strip all terminals 1 15 Release and remove the 3 screws 20 TX20 Replace the electronic module Assembly in reverse order Feedback unit Before releasing...

Page 37: ...cabeling to the electronic module LED indication is missing Check operating voltage Check cabeling to the electronic module Control Unit CU41 installed on Butterfly valves Movement of valve flap is mi...

Page 38: ...le seat valves Valve position movement is missing with actuated solenoid valve Check if right control unit is installed Check label in type window of control unit CU43 M Direct Connect 3 EMV solenoid...

Page 39: ......

Page 40: ...tion Design features materials of construction and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Pleas...

Page 41: ...na Germany RN 01 044 4 Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadense...

Page 42: ......

Page 43: ...6 1 H320385 quantity Beschreibung item Datum 11 08 Name Peters 07 08 08 08 Peters Peters APV Rosista GmbH D 59425 Unna Germany RN 01 044 4 Blatt 2 von 4 D Schulz 08 45 125 93 ref no CU43 M WS Nr H320...

Page 44: ......

Page 45: ...1 Elbow connector G1 8 6x1 08 60 751 93 Elbow connector G1 8 6x1 W Verschraubung G1 8 1 4 OD Elbow connector G1 8 1 4 OD 1 4301 PA 1 4301 PA 1 4301 PA 1 4301 PA W Verschraubung G1 8 1 4 OD Elbow conne...

Page 46: ......

Page 47: ...125 A2 67 01 003 13 H79576 ref no 22 1 Scheibe A 3 2 DIN9021 A2 washer A 3 2 DIN9021 67 01 001 12 H320404 1 CU4 berstr mventil PPS CU4 pressure relief valve 08 46 037 93 H320352 24 1 O Ring 120 32 x 2...

Page 48: ......

Page 49: ...ft Spliethoff Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht schriftlich zugestanden Versto verpflichtet zum Schadensersatz un...

Page 50: ......

Page 51: ...21988 H320475 H321987 H320476 08 48 610 93 08 46 572 93 H319875 08 46 571 93 08 46 571 93 08 46 570 93 H319875 H319876 H319874 H319874 H319874 08 46 570 93 08 46 570 93 08 46 569 93 08 46 569 93 H3198...

Page 52: ......

Page 53: ...Nr WS Nr WS Nr ref no NBR 58 06 039 83 ref no ref no CU4 S material WS Nr CU4 Smini ref no CU4 Smax CU4 T CU4 Tmax RN 01 044 3 Gepr ft Name APV Rosista GmbH D 59425 Unna Germany Blatt 3 von 3 Datum 01...

Search results

Summary of Contents for APV CU4

Reviews:

Related manuals for APV CU4

Brands by name

Popular brands

SPX APV CU4, Instruction Manual

Search results

Summary of Contents for APV CU4

Reviews:

Related manuals for APV CU4

Brands by name

Popular brands