SPX FLOW PQ60 Series Operating Instructions Manual Download Page 1

Operating Instructions for:

1

© SPX FLOW, Inc.

SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA

Tech Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031

powerteam.com

PQ60 Series

Form No. 102371

Rev. 1    November 20, 2019

ELECTRIC

TWO-STAGE HYDRAULIC PUMP

Read and carefully follow these instructions.  Most problems with new equipment are caused by improper operation 

or installation.  Warning statements must be carefully observed to help prevent personal injury.

SAFETY PRECAUTIONS

WARNING

:

  To help avoid personal injury,

Hydraulic Hose

  Before operating the pump, all hose connections must be tightened with the proper tools.  Do not 

overtighten.  Connections should only be tightened securely and leak-free.  Overtightening can cause 

premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.

  Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump 

and shift the control valve twice to release all pressure.  Never attempt to grasp a leaking pressurized 

hose with your hands.  The force of escaping hydraulic fluid could cause serious injury.

  Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy 

impact.  Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is 

blocked or reduced.  Periodically inspect the hose for wear because any of these conditions can damage 

the hose and result in personal injury.

  Do not use the hose to move attached equipment.  Stress may damage the hose and cause personal 

injury.

  Hose material and couple seals must be compatible with the hydraulic fluid used.  Hoses also must 

not come in contact with corrosive materials such as creosote-impregnated objects and some paints.  

Consult the manufacturer before painting a hose.  Never paint the couplers.  Hose deterioration due to 

corrosive materials can result in personal injury.

Pump

  Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the Internal 

high pressure relief valve.  Creating pressure beyond rated capacities can result in personal injury.

  Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir.  An overfill 

can cause personal injury due to excess reservoir pressure created when cylinders are retracted.

Cylinder

  Do not exceed rated capacities of the cylinders.  Excess pressure can result in personal injury.

  Do not set poorly-balanced or off-center loads on a cylinder.  The load can tip and cause personal injury.

Summary of Contents for PQ60 Series

Page 1: ...to potential hazard such as fire sharp surfaces extreme heat or cold or heavy impact Do not allow the hose to kink twist curl or bend so tightly that the oil flow within the hose is blocked or reduce...

Page 2: ...the Parts List 100384 OPERATING PROCEDURE Filling the Reservoir NOTE This pump has been shipped without oil in the reservoir A high grade hydraulic oil has been shipped with the pump but if additional...

Page 3: ...amperage draw required by the pump Provide wiring as required To change the voltage of the motor refer to the diagram on the motor nameplate or to the electrical schematic in Parts List 100384 WARNING...

Page 4: ...When solenoid B is energized oil from the pump is directed through the pressure port to the cylinder Return When solenoid A is energized oil from the pump and from the cylinder is directed back to tan...

Page 5: ...y INCREASING it to a desired pressure setting The pressure range for this unit is from 1000 PSI to 10 000 PSI 1 Loosen the locknut on the pressure regulating valve and turn the adjusting screw a few t...

Page 6: ...e power supply before attempting any maintenance or repair procedures Repairs and maintenance should be performed in a dust free environment by a qualified technician Bleeding Air from the System This...

Page 7: ...otor assembly back onto the reservoir and secure it with four of the machine screws assembled on opposite corners of the housing IMPORTANT The flow control valve MUST be in the neutral position for th...

Page 8: ...e power cord plug 5 Defective switches 6 Defective motor 7 Thermal protector switch inside motor housing is open 8 Defective starter relay 1 Flip toggle switch to run position push start button 2 Plug...

Page 9: ...Change to lighter oil 8 Adjust as needed 9 Use smaller cylinder s or larger reservoir 10 Inspect all parts carefully and replace if necessary 11 Replace 12 Reverse rotation Pump builds pressure but ca...

Page 10: ...tem or reseat pump body seat 7 Replace shear seals and or O rings in valve section 8 Lap surface or replace rotor 9 Same procedure as above but look for leaks around the entire inner mechanism If ther...

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