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SPX FLOW Power Team PB10 Series, Parts List And Operating Instructions

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SPX FLOW Power Team PB10 Series Parts List And Operating Instructions Download Page 1

SPX Hydraulic Technologies

5885 11th Street

Rockford, IL 61109-3699 USA

Tech Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

powerteam.com

Parts List and Operating Instructions for:

PB102

PB102-0
PB102-1
PB102-2

PB102A

PB102A-0
PB102A-1
PB102A-2

1

© SPX FLOW, Inc.

Form No. 1001044

Rev. 2    Jan. 25, 2019

PB102P

PB102P-0
PB102P-1
PB102P-2

PB102R

PB102R-0
PB102R-1
PB102R-2

PB102-CP

PB104

PB104-0
PB104-1
PB104-2

BATTERY POWERED

HYDRAULIC PUMP

Summary of Contents for Power Team PB10 Series

Page 1: ...41 1418 Fax 800 288 7031 powerteam com Parts List and Operating Instructions for PB102 PB102 0 PB102 1 PB102 2 PB102A PB102A 0 PB102A 1 PB102A 2 1 SPX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 PB102P...

Page 2: ...g a load with a hydraulic cylinder 16 DIRECTIONAL CONTROL VALVE OPTIONS 17 1 2 Way Manifold 17 2 2 Position 2 Way Manual Valve 18 3 3 Position 4 Way Manual Valve 19 ADJUSTING THE PRESSURE REGULATING C...

Page 3: ...m No 1001044 Rev 2 Jan 25 2019 ELECTRICAL SCHEMATIC 41 HYDRAULIC SCHEMATIC 42 POWER TEAM FACILITIES CONTACT 43 MILWAUKEE ELECTRIC TOOL CORPORATION CONTACT 43 EC DECLARATION OF CONFORMITY 44 Table of c...

Page 4: ...If the operator cannot read these instructions operating instructions and safety precautions must be read and discussed in the operator s installer s native language These products are designed for ge...

Page 5: ...essure gauge is recommended to monitor pressure Never place your hands or other body parts near a hydraulic fluid leak Never use your hands or other body parts to check for a possible leak High pressu...

Page 6: ...possible and helps support the tubing Before operating the pump all hose connections must be tightened with the proper tools Do not overtighten Connections should only be tightened securely and leak f...

Page 7: ...verfill can cause personal injury due to excess reservoir or bladder pressure created when accessories are retracted Always shut off the motor and or disconnect power supply and relieve pressure befor...

Page 8: ...W Valve Hand Pendant 144 65 72 PB102R 0 PB102R 1 PB102R 2 10 152 PSI 700 Bar 2P2W Valve Pressure Regulator 144 65 72 PB102A 0 PB102A 1 PB102A 2 10 152 PSI 700 Bar 2W Manifold 144 65 72 PB102 CP 10 152...

Page 9: ...tems only on multi voltage charger models When charging M12 M18 packs simultaneously BATTERY CHARGER SPECIFICATIONS Excerpt from Milwaukee Tool operator s manuals Charger SPX Cat No AC Input Volts AC...

Page 10: ...ct fittings and or hose assemblies to the pump C Tighten securely and leak free but do not overtighten A B C P I P E T H R E A D S E A L A N T 2 Checking Hydraulic Fluid and Filling the Bladder NOTE M...

Page 11: ...es and Hoses should be routed in such a way that they can easily be serviced or removed as well as provide the least resistance to fluid flow See below for recommended routing configurations TUBING HO...

Page 12: ...12 SPX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 C D E Setup Instructions continued...

Page 13: ...elow and slowly unscrew the bladder plug Check the bladder for possible low fluid level and fill to proper level with approved Power Team hydraulic fluid as necessary Refer to Checking Hydraulic Fluid...

Page 14: ...nstructions D With the accessory tooling retracted completely check the fluid level in the bladder and add fluid if necessary Refer to Checking Hydraulic Fluid and Filling The Bladder under Set up Ins...

Page 15: ...15 SPX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 B Pump Operation continued C D Start Button Alignment Groove...

Page 16: ...The load must be under operator control at all times and other personnel must be clear of the load B The use of blocking and cribbing is recommended to help prevent a falling load C The use of a load...

Page 17: ...desired position the pump start button can be released and the cylinder tool will retract Pressure Port Return Port Manifold Figure 1 Example of remote mounted valve Manifold Remote mounted 3 positio...

Page 18: ...the RETURN position In this position the cylinder will advance when the pump is running and retract when the pump is not running Never use valve No 9561 in the RETURN position when lifting a load 956...

Page 19: ...h single acting cylinder s one port must remain plugged use steel plug Figure 5 A Position the valve control lever in the HOLD position B Activate the pump unit C Advance the cylinder by shifting the...

Page 20: ...Double acting Cylinders Tees or Manifolds Valve SINGLE ACTING CYLINDER S IN THE CIRCUIT DOUBLE ACTING CYLINDER S IN THE CIRCUIT CONTROLLED BY A PUMP MOUNTED VALVE CONTROLLED BY A PUMP MOUNTED VALVE Ot...

Page 21: ...and back the adjusting screw or knob A out a few turns by turning it in a counterclockwise CCW direction This will decrease the setting to a lower than desired pressure B The pump must be completely...

Page 22: ...OTE The hydraulic fluid level should be checked after initial set up and after each ten hours of use A Thoroughly clean the area around the filler cap with a clean cloth to prevent contamination of th...

Page 23: ...emove the filler plug and drain hydraulic fluid completely B Fill bladder half full with clean hydraulic fluid Flush bladder with clean fluid and drain IMPORTANT Never use solvents to clean the bladde...

Page 24: ...tage 1 Refer to the Electric Pump information under Pump Operation section Electric overload protector keeps tripping 1 Excessive load 1 Allow to cool then restart 2 Damaged wires or components 2 Retu...

Page 25: ...Hydraulic Service Center Pump will not build full pressure 1 Faulty pressure gauge 1 Calibrate gauge 2 Check for external leakage 2 Seal faulty fittings with sealant Replace leaking pipes or hoses 3 I...

Page 26: ...can burst possibly causing serious injury or death 1 Check quick disconnect coupling to cylinders to ensure that they are completely coupled Occasionally couplers have to be replaced because the ball...

Page 27: ...3 2X 27 31 7 4X 25 2X 47 18 22 4 2X 16 2 11 12 26 17 23 24 29 28 19 4X 21 13 2X 20 2X 37 2X 36 7X 49 5 51 2X 50 8 33 2X 55 40 42 4X 41 14 2X 6 6X 6 6X 15 2X 53 58 30 1 2X 59 54 MOUNTS THRU FROM INSIDE...

Page 28: ...2 14 15468 SCREW 6 32UNC 0 375 IN PNH ST ZN 2 15 16811 SCREW 10 32 X 0 50 BHCS 2 16 65187 18 PUMP SUBASSY ELECTRIC 18VDC 1 17 201373 WASHER RETAINER 1 000 x0 750 1 18 202505 BUSHING INCLUDED WITH VAL...

Page 29: ...CT FEMALE 2 38 2007914 TERMINAL QUICK DISCONNECT FEM 18 22AWG 1 39 2008866 TERMINAL ADAPTOR SLOT TO 25 SPADE 6 40 2009627 M18 ODM ADAPTOR HD V1030 1 41 2009628 BATTERY 9 0 AMP Li ION TYPE 1 42 2009629...

Page 30: ...ed 65187 18 Pump Sub assembly electric 18VDC 1 18 19 A A B B C C SECTION A A 49 23 31 6 54 28 51 2 10 29 17 8 4 15 7 17 41 32 25 7 41 17 46 43 SECTION B B 39 2 15 8 37 52 33 55 SECTION C C 20 43 32 42...

Page 31: ...31 SPX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 Parts List continued D D SECTION D D 15 38 40 53 47 50 58 48 45 57 30 4 54 56 45 36 MOTOR END VIEW 12 26...

Page 32: ...N HARDENED GROUND MACHINE DOWEL STANDARD SERIES 1 17 13943 O RING 012 0 364ID X 0 070 URETHAN 92 4 18 14423 SCREW SHC 10 24 X 2 00 3 19 14426 CAP SCREW 5 20 14484 SPRING COMP 316x 047x1 00 1 21 15130...

Page 33: ...MACH DOWEL 3 16 x 1 1 4 1 47 251129 BEARING NEEDLE 375 x 562 x 500 1 48 252169 WASHER PLAIN SPECIAL 1 49 350577 RETAINING SPRING 1 50 350606 ECCENTRIC 1 51 350619 PISTON AUTOMATIC VALVE 1 52 350620 BO...

Page 34: ...WASHER BACK UP 0 438 x 0 312 1 4 11088 RING RETAINING INTERNAL 1 5 20771 POPPET 1 6 10425 SPRING COMPRESSION 1 7 350626 SCREW RELEASE VALVE 1 8 10267 ORING 011 0 301X0 07X0 441IN NBR 70 1 9 11418 PIN...

Page 35: ...PX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 Parts List continued 420558 Valve Manual 3 Position 4 Way 25 19 17 9 1 8 4X 24 3 15 26 5 6 14 13 20 3X 11 3X 1 4X 12 3X 22 6X 23 7 2X 18 4 16 2 3X 10 2X 2...

Page 36: ...ANT 2 8 11434 SCREW SOCKET HD CAP 10 24 X 0 50 4 9 11587 PIN SLOTTED SPRING STANDARD DUTY 1 10 11863 WASHER BACKUP 0 50 x 0 375 2 11 12184 WASHER BACKUP 0 375 x0 250 3 12 12187 WASHER SPRING 3 13 1218...

Page 37: ...37 SPX FLOW Inc Form No 1001044 Rev 2 Jan 25 2019 Parts List continued 350623 Body Valve pressure Regulator 7 12 11 3 6 18 4X 2 5 2X 9 17 2 16 4 14 2 1 13 15 10 8...

Page 38: ...N 1 5 11863 WASHER BACKUP 0 50 x 0 375 2 6 12223 BALL 3 16 DIA STEEL 1 7 16232 PLUG HEX FEMALE DRIVE DRYSEAL 1 8 19564 KNOB THUMB SCREW 1 9 202505 BUSHING 1 10 208148 SCREW SHC 3 8 24 x 1 5 1 11 20978...

Page 39: ...7 3 1 6 ITEM NO PART NO DESCRIPTION QTY 1 10268 O RING 012 0 316 ID x 0 070 NITRILE 70 1 2 10909 FITTING PLUG 3 8 NPTF M FLUSH 1 3 11127 FITTING PLUG 3 8 NPTF W SEALANT 1 4 14972 FITTING PLUG 1 4 PTF...

Page 40: ...4 PLUNGER VALVE 1 4 5 2891 SCREW 5 16 24 X 0 63 SET CUP 1 5 10261 WASHER PLAIN 0 60 x 0 75 x 0 03 COPR 1 6 10268 O RING 012 0 316 ID x 0 070 NITRILE 70 1 7 10384 NUT HEX JAM 5 16 24 1 8 10909 FITTING...

Page 41: ...nc Form No 1001044 Rev 2 Jan 25 2019 ELECTRICAL SCHEMATIC 10 9 11 CONNECTOR 6 8 7 1 2 3 4 5 3 4 1 2 MTR OPTIONAL REMOTE SW2 SW1 ODM BLUE ODM L2 ODM L1 DIODE INPUT OUTPUT 12 CAPACITOR SSR F1 30 AMP FUS...

Page 42: ...1001044 Rev 2 Jan 25 2019 HYDRAULIC SCHEMATIC OPTIONAL EXTERNAL PSI REGULATOR 9 800 PSI TO VALVE LOW PRESSURE UNLOADING VALVE 425 PSI AUTO VALVE SUPER CHARGE RELIEF VALVE 150 PSI MAX PRESSURE SAFETY...

Page 43: ...1001044 Rev 2 Jan 25 2019 POWER TEAM FACILITIES CONTACT www spxflow com SPX Flow Powerteam Customer Service 800 541 1418 www milwaukeetool com Milwaukee Tool Customer Service 800 729 3878 MILWAUKEE T...

Page 44: ...ity test EN_61000 4 4 Electrical Fast Transient Burst Immunity test EN_61000 4 5 Surge immunity test EN_61000 4 6 Immunity to Conducted Disturbances Induced by Radio Frequency Fields EN_61000 4 11 Vol...

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