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TABLE OF CONTENTS

Chapter 1

Safety Instructions....................................................................................

1.1 Safety Precautions................................................................................................

Chapter 2

Instructions..............................................................................................

2.1 Dimensions..........................................................................................................

2.2 Part List for Box A................................................................................................

2.3 Part List for Box B................................................................................................

2.4 Part List for Box C................................................................................................

2.5 Components in the Hardware Kit..........................................................................

2.6 Components on the Product..................................................................................

Chapter 3

Assembly Instructions...............................................................................

STEP 1 Connector Installation....................................................................................

STEP 2 Weight Plate Installation................................................................................

STEP 3 Application Weight Stack Sticker...................................................................

STEP 4 Press Handle Installation..............................................................................

STEP 5 Seat Frame Installation.................................................................................

STEP 6 Seat Back Cushion Installation.....................................................................

STEP 7 Seat Frame (24) Leveling Test......................................................................

STEP 8 Support Tube Stopper Adjustment...............................................................

STEP 9 Cable Installation..........................................................................................

STEP 10 Adjust Cable Tightness...............................................................................

STEP 11 Cable Adjustment If Too Close....................................................................

STEP 12 Tower Back Cover Installation....................................................................

STEP 13 Front Top Cover Installation.......................................................................

STEP 14 Rear Top Cover..........................................................................................

STEP 15 Install Water Bottle Holders........................................................................

STEP 16 Insert the Stack Fork.................................................................................

Chapter 4

Operating Instructions.............................................................................

4.1 Operating the Product..........................................................................................

4.2 Testing..................................................................................................................

4.3 Maintenance.........................................................................................................

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Summary of Contents for DF-108

Page 1: ...ss Handle Installation STEP 5 Seat Frame Installation STEP 6 Seat Back Cushion Installation STEP 7 Seat Frame 24 Leveling Test STEP 8 Support Tube Stopper Adjustment STEP 9 Cable Installation STEP 10...

Page 2: ...sician DO NOT wear loose or dangling clothing while using the equipment Keep away from all moving parts Use care when mounting and dismounting the unit DO NOT use any accessories that aren t specifica...

Page 3: ...2 2 1 DIMENSIONS CHAPTER 2 INSTRUCTIONS...

Page 4: ...on Qty No Qty Description Upper back cover Lower back cover Top front cover Rear top cover Main frame 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 4 1 1 5 kg weight plate 7 5 kg weight plate Weight plate sticker 10k...

Page 5: ...2 3 Part List for Box B No Description Qty No Qty Description 21 22 23 24 25 26 27 1 1 1 1 1 2 1 Cup holder Press handle Seat back cushion Seat frame Connector A Connector B Secondary frame 4...

Page 6: ...sassemble the product in preparation for moving or other activities No Description Qty Specification Tool Needed 41 42 43 44 45 2 4 Part List for Box C No Description Qty No Qty Description 6 5 Kg Wei...

Page 7: ...nnector D Lock nut Connector set Hex bolt Upper stack carriage set Hex bolt and PU tube Flat washer Lock nut Guide rod Stack fork Pulley A Cover Cover plate Flat washer Spring washer Mushroom top inne...

Page 8: ...7 STEP 1 CHAPTER 3 ASSEMBLY INSTRUCTIONS Connector Installation...

Page 9: ...ry frame 27 Then use connectors 66 and 64 and hardware 61 62 63 65 67 to loosely secure these pieces Do not tighten screws yet 1 2 Set the unit flat on the floor First secure hardware 61 62 63 65 on t...

Page 10: ...STEP 2 9 Weight Plate Installation...

Page 11: ...10 2 1 Hold upper stack carriage 68 and cut the zip tie Gently lower the upper stack carriage 68 into place as shown...

Page 12: ...11 2 2 Remove hardware 69 70 71 Guide the guide rods 72 downward as shown...

Page 13: ...12 2 3 Tilt the guide rods 72 backward Then lift the upper stack carriage 68 off the guide rods as shown Carefully set the upper stack carriage aside...

Page 14: ...13 2 4 Insert and lower the four large 7 5 kg weight plates into place on the guide rods one at a time 7 NOTE The convex side faces up...

Page 15: ...sert and lower the 13 small 5 kg weight plates 6 into place one at a time NOTE The convex side faces up 2 6 Insert and lower the upper stack carriage 68 into place Note the stack fork 73 points toward...

Page 16: ...15 2 7 Tilt the guide rods 72 back into place...

Page 17: ...16 2 8 Lift the guide rods 72 up into their mounting station Then secure them with hardware 69 70 71...

Page 18: ...17 STEP 3 Application Weight Stack Sticker...

Page 19: ...ff the top half of the weight sticker 8 backing Note leave the clear outside margin in place on the sticker Don t peel off the margin 3 3 Align the sticker 8 with the right side of the cardboard and t...

Page 20: ...condary frame 27 Place this hardware aside in a safe place 4 2 Attach the press handle 22 to the secondary frame 27 via the axle 84 Then secure these pieces with hardware 85 86 87 4 3 Insert axle 88 i...

Page 21: ...20 Seat Frame Installation STEP 5...

Page 22: ...21 5 1 First remove the sleeve 90 and hardware 77 89 Then remove hardware 63 65 from the seat frame 24 and connector 66 Set aside these parts for use in the next step...

Page 23: ...re 63 65 to secure the seat frame 24 to the secondary frame 27 5 3 Raise connector C on the secondary frame 27 to match holes in the seat frame 24 Then secure these parts via sleeve 90 and hardware 77...

Page 24: ...STEP 6 23 Seat Back Cushion Installation 6 1 First remove hardware 86 92 70 from the seat back cushion 23 6 2 Then use hardware 86 92 70 to secure the seat back cushion 23 onto the seat frame 24...

Page 25: ...e shortest position making the wheels touch the ground Fully secure the screws in area B 7 3 Press down on the adjustment rod in area A Push the seat frame 24 as shown Make sure the wheels touch the f...

Page 26: ...area H clicks into place Then inspect whether the adjustment rod and stopper meet in area D 8 2 If these parts do not meet the sticker is not visible or there is no click sound please follow the steps...

Page 27: ...26 Cable Installation STEP 9...

Page 28: ...e first remove the cover 75 76 77 78 79 in area A and the pulley wheel 77 78 79 80 93 in area B and cover plate 76 77 78 79 in area C as shown Note Keep pulley wheel A 74 on the product Set hardware a...

Page 29: ...er pulley B 80 Push the pulley onto its mount Secure it with hardware 77 78 79 94 Thread the cable as indicated through the upper pulley A 74 Then secure the cover plate 76 77 78 79 Finally secure the...

Page 30: ...area D Adjust until the upper stack carriage moves slightly To adjust the cable first insert an open end wrench into Z hole Loosen Y nut Then adjust X nut If the cable is too long adjust X nut downwa...

Page 31: ...rotate area C out 30mm about 1 inch Remove the bushing 95 axle 81 washer 77 nut 83 and soft cap 91 from hole E in area D Put the cable screw 82 in hole F Then put the bushing 95 axle 81 washer 77 nut...

Page 32: ...upper and lower rear covers first separate A and B 41 42 set brackets by side Set brackets are side specific Use screws 43 to secure the set brackets into the back covers 1 2 Note back cover 1 is sho...

Page 33: ...12 3 Hang back cover A 1 onto screws 89 Simultaneously hook back cover A 1 into back cover 2 32...

Page 34: ...Front Top Cover Installation STEP 13 13 1 Use screws 43 to secure the front top cover onto the stack tower 33...

Page 35: ...rting installation of the rear top cover press the screw sockets 44 into place on the frame where shown 14 2 Then use screws 43 to secure the rear top cover bracket 45 onto the frame as shown 14 3 Sec...

Page 36: ...15 1 Remove screws 79 from the frame 15 2 Remove hardware 77 83 79 from the bottle holder 21 15 3 Secure the bottle holder plate 94 in place with screws 79 Put the bottle holder 21 in place Secure it...

Page 37: ...Insert the Stack Fork STEP 16 16 1 Insert the stack fork to make sure that every weight plate can be engaged easily 36...

Page 38: ...37 4 1 Operating the Product CHAPTER 4 OPERATING INSTRUCTIONS To raise the seat bottom simply pull it upward To lower the seat bottom pull the adjustment knob outward and lower the seat bottom...

Page 39: ...To adjust the seat back position press the adjustment lever with your foot Then move the seat back to the position you desire 38...

Page 40: ...To adjust the press handle pull the adjustment knob outward and move the handle to the desired position 39...

Page 41: ...to test operation 2 Insert the stack fork at the heaviest weight setting at which you can safely operate the equipment Exercise to lift the stack several times Then inspect the cable for proper tight...

Page 42: ...a Put some lubricant on a clean lint free cloth Rub the lubricated cloth on the guide rods b Load the upper stack carriage Exercise to test operation c Repeat steps 1 and 2 2 3 times After lubricating...

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