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TABLE OF CONTENTS

Chapter 1

Safety Instructions....................................................................................

1.1 Safety Precautions................................................................................................

Chapter 2

Instructions..............................................................................................

2.1 Dimensions..........................................................................................................

2.2 Part List For Box A...............................................................................................

2.3 Part List For Box C...............................................................................................

2.4 Components in the Hardware Kit..........................................................................

2.5 Components on the Product..................................................................................

Chapter 3

Assembly Instructions...............................................................................

Before Assembly...........................................................................................................

STEP 1 Support Arm, Bottle Holder, and Rear Support Installation...........................

STEP 2 Weight Plate and Cable Installation..............................................................

STEP 3 Apply the Weight Stack Sticker.....................................................................

STEP 4 Install the Top Handle Frame.......................................................................

STEP 5 Side Handle Installation...............................................................................

STEP 6 Installation....................................................................................................

STEP 7 Weight Stack back Cover Installation..........................................................

STEP 8 Front Top Cover Installation.........................................................................

STEP 9 Rear Top Cover Installation..........................................................................

STEP 10 Stack Fork Operation.................................................................................

Chapter 4

Operating Instructions.............................................................................

4.1 Operating the Product..........................................................................................

4.2 Testing..................................................................................................................

4.3 Maintenance.........................................................................................................

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Summary of Contents for DF-107

Page 1: ...older and Rear Support Installation STEP 2 Weight Plate and Cable Installation STEP 3 Apply the Weight Stack Sticker STEP 4 Install the Top Handle Frame STEP 5 Side Handle Installation STEP 6 Installa...

Page 2: ...sician DO NOT wear loose or dangling clothing while using the equipment Keep away from all moving parts Use care when mounting and dismounting the unit DO NOT use any accessories that aren t specifica...

Page 3: ...2 2 1 DIMENSIONS CHAPTER 2 INSTRUCTIONS...

Page 4: ...1 10 1 1 1 2 1 1 1 8 9 10 11 12 13 14 Rear Top Cover Front Top Cover Stack Cover Bottle Holder Main Frame Rear Support 5kg Weight Plate Weight Plate Sticker 5kg Weight Plate Sticker 10kg 60kg Weight P...

Page 5: ...use Tools may be needed to disassemble the product in preparation for moving or other activities No Description Qty Specification Tool Needed 31 32 33 34 35 Rear Cover Bracket A Rear Cover Bracket B M...

Page 6: ...washer 50 connector Hex locknut Inner hex screw Set ring A Set ring B Upper stack carriage set Hex bolt and PU tube Flat washer Hex locknut Guide rods Stack fork Hex bolt Washer C Spring washer Mushro...

Page 7: ...efore Assembly Before tilting up the main frame 5 make sure that set rings A B 57 58 are in place Otherwise the knee platform 69 can slide downward After preventing the knee platform 69 from sliding t...

Page 8: ...7 STEP 1 Support Arm Bottle Holder and Rear Support Installation...

Page 9: ...8 1 1 Connect the front support 11 to the main frame 5 Attach connector 54 with hardware 51 52 53 55 but do not fully tighten bolts...

Page 10: ...9 1 2 Hang the bottle holder 4 on screws 51 at area A as shown...

Page 11: ...10 1 3 Use connector 71 and hardware 52 55 70 53 to secure the rear support 6 in place as shown 1 4 Put the unit flat on the floor then fully secure hardware 51 52 53 55 70 53...

Page 12: ...STEP 2 11 Weight Plate and Cable Installation...

Page 13: ...12 2 1 Hold the upper stack carriage set 59 Then cut the zip tie that holds it in place Gently lower the upper stack carriage set 59 into place as shown...

Page 14: ...13 2 2 Remove hardware 60 61 62 Then guide the guide rods 63 downward as shown...

Page 15: ...14 2 3 Tilt the guide rods 63 backward as shown Then lift the upper stack carriage set 59 from the guide rods as shown Carefully set the upper stack carriage set aside...

Page 16: ...4 Follow steps below to separate the stack fork cartridge from the upper stack carriage set E1 Insert a tool into the hole shown in figure 1 E2 Remove screws 72 73 stack carriage set 74 and stack for...

Page 17: ...rt and lower the 22 5KG weight plates 7 into place on the guide rods as shown The convex side faces up 2 6 After putting weight plates 7 into place insert and lower the upper stack carriage set 59 int...

Page 18: ...17 2 7 Tilt the guide rods 63 back into place...

Page 19: ...18 2 8 Lift the guide rods 63 up into their mounting station Then secure them with hardware 60 61 62...

Page 20: ...k cartridge 74 F1 Insert the stack fork 64 below the fifth weight plate or lower 4 F2 Insert the stack fork cartridge 74 into three weight plates 5 After installation make sure that the stack fork car...

Page 21: ...cable Make sure it lies in the groove of pulley in area B as shown Connect the cable to the central weight stack rod as shown 2 11 Cable adjustment First insert a tool into Z hole Then pull the cable...

Page 22: ...STEP 3 21 Apply the Weight Stack Sticker...

Page 23: ...ff the margin 3 3 Align the sticker 9 with the right side of the cardboard and the weight plate Then apply the sticker 3 4 Press the numbered part of the sticker in place while you peel off the clear...

Page 24: ...ion 4 1 Put the top handle frame 14 on the main frame 5 Secure it with hardware 52 55 75 76 but do not firmly tighten the hardware yet 4 2 Put on upper hardware 65 52 53 66 55 then secure it Then full...

Page 25: ...side handles 12 13 5 2 Insert right and left side handles 12 13 onto their mount stems on the main frame and secure them in place with hardware 56 57 as shown 5 3 After fastening the screws pull right...

Page 26: ...Installation 6 1 A B and hardware 57 58 77 NOTE Remove the guide rod clamp and install it on the upper part of the rods as shown Have another person hold the knee platform for safety while you perform...

Page 27: ...Installation 7 1 First identify left and right side back cover brackets A B 31 32 Then use hardware 33 to secure back cover brackets onto stack cover 3 left and right sides as shown 7 2 Then hook the...

Page 28: ...27 7 3 Hang upper back cover 3 onto screws 78 Simultaneously hook upper rear cover 3 into cower rear cover 3...

Page 29: ...STEP 8 28 Front Top Cover Installation 8 1 Use screws 33 to secure the front top cover 2 onto the frame as shown...

Page 30: ...rst press the screw sockets 34 into place in eight square holes on the frame as shown 9 2 Use screws 33 to secure the two rear cover brackets 35 in place on the frame as shown 9 3 Then use screws 33 t...

Page 31: ...STEP 10 30 Stack Fork Operation 10 1 Insert the stack fork to make sure that every weight plate can be engaged easily...

Page 32: ...31 4 1 Operating the Product CHAPTER 4 OPERATING INSTRUCTIONS To change the knee platform position pull out knob F The knee platform can be placed up out of the way or down in place to assist you...

Page 33: ...ed to test unit operation Insert the stack fork at the heaviest weight setting at which you can safely operate the equipment Exercise to lift the stack several times Then inspect the cable for proper...

Page 34: ...a Put some lubricant on a clean lint free cloth Rub the lubricated cloth on the guide rods b Load the upper stack carriage Exercise to test operation c Repeat steps 1 and 2 2 3 times After lubricating...

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