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Sourcetronic ST500 004G1 User Manual Download Page 150

Chapter 8 Maintenance and repair 

144

 

 

Ch
ap

ter 8

 

Voltage
AC 380V

Inverter

R

S
T

 

Figure 8-1:380V Drive equipment charging circuit example 

8-5.Measuring and readings 

※

 

If a general instrument is used to measure current, imbalance will exists for the current at the 

input terminal. Generally, the deviation is not more than 10%, that is normal. If the deviation 

exceeds 30%, please inform the original manufacturer to replace rectifier bridge, or check if 

the deviation of three-phase input voltage is above 5V or not. 

※

 

If a general multi-meter is used to measure three-phase output voltage, the reading is not 

accurate due to the interference of carrier frequency and it is only for reference. 

Summary of Contents for ST500 004G1

Page 1: ...SOURCETRONIC Quality electronics for service lab and production Frequency Inverter ST500 series User Manual...

Page 2: ...cifications 10 Chapter 3 Keyboard 13 3 1 Keyboard description 13 3 2 Keyboard Indicators 13 3 3 Description of operation panel keys 14 3 4 Keyboard display and corresponding letters and numbers 14 3 5...

Page 3: ...on parameter description 59 5 2 1 Basic monitoring parameters d0 00 d0 41 59 5 2 2 Basic function group F0 00 F0 27 61 5 2 3 Input terminal F1 00 F1 46 68 5 2 4 Output terminal group F2 00 F2 19 77 5...

Page 4: ...sures 124 6 2 EMC Electromagnetic Compatibility 128 6 2 1 Definition 128 6 2 2 EMC standard 128 6 3 EMC directive 128 6 3 1 Harmonic effect 128 6 3 2 Electromagnetic interference and installation prec...

Page 5: ...pendix III CAN bus communication card use description 161 Appendix IV Instruction of Profibus DP communication card 162 Appendix V product application case 164 V 1 Single pump constant pressure water...

Page 6: ...0 External analog speed control external 0 20mA current signal 171 V 11 Compressor constant pressure control for two wire sensor 172 V 12 Frequency reference switching external poti keyboard encoder 1...

Page 7: ...he frequency inverter to ensure that the product you have received is right the one you ordered 1 1 1 Instructions on nameplate Input Source Spec Output Power Spec Production Sequence Number Inverter...

Page 8: ...ht When two or more converters are installed in a cabinet please pay attention to the installation location ensure the good heat dissipation effect When wiring Danger Must comply with this manual s gu...

Page 9: ...nal when operating Doing so may cause personal injury or damage to this unit Note When the inverter is operating you should avoid that objects fall into this unit Otherwise cause damage to this unit D...

Page 10: ...ise which easily lead to damage to the inverter module 8 Use other than the ratedvoltage PI series inverter is not suitable for use beyond the allowable operating voltage described in this manual whic...

Page 11: ...danger of electric shock 3 Body static electricity will seriously damage the internal MOS field effect transistors etc if there are not anti static measures do not touch the printed circuit board and...

Page 12: ...2 37 0 ST500 045G2 45 0 185 3 176 45 0 ST500 055G2 55 0 214 210 55 0 ST500 075G2 75 307 304 75 ST500 093G2 93 383 380 93 ST500 110G2 110 428 426 110 ST500 132G2 132 467 465 132 ST500 160G2 160 522 520...

Page 13: ...950 1100 560 630 ST500 630G3 ST500 700F3 630 700 1160 1310 1100 1250 630 700 AC 3PH 480V 10 ST500 0R7G4 0 75 4 1 2 5 0 75 ST500 1R5G4 1 5 4 9 3 7 1 5 ST500 2R2G4 2 2 5 7 5 0 2 2 ST500 004G4 4 0 9 4 8...

Page 14: ...10 132 130 170 125 150 110 132 ST500 132G6 ST500 160F6 132 160 170 200 150 175 132 160 ST500 160G6 ST500 187F6 160 187 200 210 175 198 160 187 ST500 187G6 ST500 200F6 187 200 210 235 198 215 187 200 S...

Page 15: ...T500 055G3 ST500 075F3 M8 9 11 ST500 075G3 M8 9 11 ST500 045G2 M10 18 23 ST500 055G2 M10 18 23 ST500 093F3 M10 18 23 ST500 093G3 ST500 110F3 M10 18 23 ST500 110G3 ST500 132F3 M10 18 23 ST500 075G2 M10...

Page 16: ...Input frequency resolution Digital setting 0 01Hz minimum analog 0 01Hz Start torque G type 0 5Hz 150 vector control W O PG F type 0 5Hz 100 vector control W O PG Speed range 1 100 vector control W O...

Page 17: ...e 40 signals each way Run function Limit frequency jump frequency frequency compensation auto tuning PID control DC current braking Built in PID regulates braking current to ensure sufficient braking...

Page 18: ...re is occurred LED display Display parameters OLED display Optional prompts operation content in Chinese English text Copy parameter Can upload and download function code information of frequency conv...

Page 19: ...operation and remote operation communication control ON terminal control working status OFF keyboard control working status Flashing remote control working status FWD REV Forward reverse running ligh...

Page 20: ...control status Stop Reset Key For stopping running in the running status for resetting the operation in fault alarm status The function of the key is subject to F6 00 Running key For starting running...

Page 21: ...the level 3 operation status The differences between the two keys ENTER will be back to the level 2 menu and save parameter setting before back and transfer to the next function code automatically PRG...

Page 22: ...unction code modified status Press PRG key again will display One must input the correct password to go to regular menu otherwise inaccessible To cancel the password protection function first enter co...

Page 23: ...ble combustible explosive gas liquid or solid 4 2 Installation direction and space ST500 series inverter according to different power rating the requirements of around installation reserve space is di...

Page 24: ...wind Figure 4 2 Heat insulation deflector up and down installation diagram 4 3 Wiring Diagram Frequency inverter wiring is divided by main circuit and control circuit Users must properly connect freq...

Page 25: ...ing 19 Chapter 4 4 3 1 Wiring diagram Main circuit Control circuit ST500 inverter DC reactor Brake resistor Brake unit Optional accessories Caution Signals with the same label COM GND PE are internall...

Page 26: ...n circuit terminal 2 5 5kW 11kW G3 main circuit terminal R S T RB U V W P Figure 4 5 5 5kW 11kW G3 main circuit terminal 3 15kW G3 main circuit terminal Figure 4 6 15kW G3 main circuit terminal 4 18 5...

Page 27: ...nd commissioning 21 Chapter 4 Figure 4 9 45kW 75kW G3 main circuit terminal 7 93kW 110kW G3 main circuit terminal Figure 4 10 93kW 110kW G3 8 132kW main circuit terminal 132G3 160F3 Figure 4 11 132kW...

Page 28: ...minal 10 250kW 400kW G3 main circuit terminal Figure 4 13 250kW 400kW G3 main circuit terminal 11 450kW 630kW G3 main circuit terminal Figure 4 14 450kW 630kW G3 main circuit terminal Note P is shorte...

Page 29: ...nnect to DC reactor removing the shorting block 4 5 Control circuit terminals 4 5 1 Control circuit terminals arrangement 1 Control panel control circuit terminals Figure 4 15 Control panel control ci...

Page 30: ...input 2 DI3 Multi function digital input 3 DI4 Multi function digital input 4 DI5 Multi function digital input 5 DI6 Multi function digital input 6 DI7 Multi function digital input 7 DI8 Multi functio...

Page 31: ...t terminal circuit For switch input and output signal transmission generally use shielded cable and wiring short distance as much as possible good grounding and shielding layer on the inverter side tr...

Page 32: ...wiring diagram open collector PNP connection mode Note using an external power supply PLC and 24 v jumper cap must be removed otherwise it will damage the product 4 6 Wiring Precautions Danger Make su...

Page 33: ...ipped with peripherals filter reactor etc firstly measure its insulation resistance to ground by using 1000 volt megger so as to ensure the measured value is no less than 4 megohms When the inverter n...

Page 34: ...manner setting F0 00 Set b0 00 b0 05 b0 28 etc Set b0 00 b0 05 Select appropriate ac deceleration time Set F0 13 F0 14 Select appropriate ac deceleration time Set F0 13 F0 14 Set b0 27 Motor parameter...

Page 35: ...uency current etc F0 Basic function group Frequency setting control mode acceleration and deceleration time F1 Input terminals group Analog and digital input functions F2 Output terminals group Analog...

Page 36: ...rcentage 0 1 7 d0 07 DI input status DI input status 8 d0 08 DO output status DO output status 9 d0 09 AI1 voltage V AI1 input voltage value 0 01V 10 d0 10 AI2 voltage V AI2 input voltage value 0 01V...

Page 37: ...ary frequency setting source 0 01Hz 29 d0 29 Command torque Observe the set command torque under the torque control mode 0 1 30 d0 30 Reserved 31 d0 31 Synchro rotor position Synchro rotor position an...

Page 38: ...8 F0 06 Frequency source auxiliary setting range 0 to 150 100 49 F0 07 Frequency source superimposed selection Units digit frequency source selection Tens digit arithmetic relationship of master and a...

Page 39: ...as per temperature 0 NO 1 YES 0 60 F0 18 Carrier Frequency 0 5kHz to 16 0kHz Depends on models 61 F0 19 Maximum output frequency 50 00Hz to 3200 0Hz 50 00Hz 62 F0 20 Upper limit frequency source 0 F0...

Page 40: ...hree wire type 1 3 Three wire type 2 0 81 F1 11 Terminal UP DOWN change rate 0 001Hz s to 65 535Hz s 1 000Hz s 82 F1 12 Minimum input for AIC1 0 00V to F1 14 0 30V 83 F1 13 F1 12corresponding setting...

Page 41: ...time 0 000s to 1 000s 0 010s 101 F1 31 AI1 filter time 0 00s to 10 00s 0 10s 102 F1 32 AI2 filter time 0 00s to 10 00s 0 10s 103 F1 33 AI3 filter time 0 00s to 10 00s 0 10s 104 F1 34 HDI Filter time...

Page 42: ...nal output mode selection 0 to 1 0 118 F2 01 Switching quantity output function selection 0 to 40 0 119 F2 02 Relay 1 output function selection TA1 TB1 TC1 2 120 F2 03 Undefined 121 F2 04 SPA output f...

Page 43: ...ameter name Setting range Factory setting Chan ge 137 F3 00 Start up mode 0 Direct startup 1 Speed tracking restart 2 Pre excitation start AC asynchronous motor 0 138 F3 01 Speed tracking mode 0 2 res...

Page 44: ...equency point 1 0 00Hz to F4 05 0 00Hz 157 F4 04 Multipoint V F voltage point 1 0 0 to 100 0 0 0 158 F4 05 Multipoint V F frequency point 2 F4 03 to F4 07 0 00Hz 159 F4 06 Multipoint V F voltage point...

Page 45: ...181 F5 13 Excitation regulator integral gain 0 to 60000 1300 182 F5 14 Torque regulator proportional gain 0 to 60000 2000 183 F5 15 Torque regulator integral gain 0 to 60000 1300 5 1 8 F6 Group Keybo...

Page 46: ...4 F6 15 Reserved 199 F6 16 Monitor selection 2 1Kbit 100bit 10bit 1bit d0 04 parameter number parameter series number 200 F6 17 Power correction coefficient 0 00 10 00 1 00 201 F6 18 Multifunction key...

Page 47: ...odels 216 F7 11 Deceleration time 3 0 0s to 6500 0s Depends on models 217 F7 12 Acceleration time 4 0 0s to 6500 0s Depends on models 218 F7 13 Deceleration time 4 0 0s to 6500 0s Depends on models 21...

Page 48: ...width 1 0 00 to 100 0 maximum frequency 0 0 235 F7 30 Random arrivals frequency detection value 2 0 00Hz to F0 19 maximum frequency 50 00Hz 236 F7 31 Random arrivals frequency detection width 2 0 00 t...

Page 49: ...frequency 0 00Hz to awakens frequency F7 46 0 00Hz 254 F7 49 Dormancy delay time 0 0s to 6500 0s 0 0s 255 F7 50 AI1 input voltage protection lower limit 0 00V to F7 51 3 10V 256 F7 51 AI1 input voltag...

Page 50: ...o ground protection 0 Invalid 1 Valid 1 269 F8 10 Number of automatic fault reset 0 to 32767 0 270 F8 11 Fault DO action selection during automatic fault reset 0 OFF 1 ON 0 271 F8 12 Automatic fault r...

Page 51: ...ser defined fault 2 Err 28 same as F8 17 units digit Hundreds digit Power on time arrival Err 29 same as F8 17 units digit Thousands digit Reserved Ten thousands digit PID feedback loss when running E...

Page 52: ...aud rate Units digit MODBUS Tens digit Profibus DP Hundreds digit Reserve Thousands digit CAN bus baudrate 6005 292 F9 01 Data format 0 no parity 8 N 2 2 odd parity 8 O 1 1 even parity 8 E 1 3 no pari...

Page 53: ...ward maximum frequency 0 00Hz to F0 19 maximum frequency 50 00 Hz 305 FA 06 Torque control backward maximum frequency 0 00Hz to F0 19 maximum frequency 50 00 Hz 306 FA 07 Torque filter time 0 00s to 1...

Page 54: ...1 E0 01 Wobbulate range 0 0 to 100 0 0 0 322 E0 02 Sudden jump frequency range 0 0 to 50 0 0 0 323 E0 03 Wobbulate cycle 0 1s to 3000 0s 10 0s 324 E0 04 Triangle wave rise time coefficient 0 1 to 100...

Page 55: ...age speed setting 15X 100 0 to 100 0 0 0 348 E1 16 Simple PLC running mode 0 stop after single running 1 hold final value after single running 2 circulating 0 349 E1 17 Simple PLC power down memory se...

Page 56: ...selection 0 to 3 0 370 E1 38 10 stage running time T10 0 0s h to 6500 0s h 0 0s h 371 E1 39 10 stage ac deceleration time selection 0 to 3 0 372 E1 40 11 stage running time T11 0 0s h to 6500 0s h 0 0...

Page 57: ...86 E2 02 PID feedback source 0 Analog AI1 reference 1 Analog AI2 reference 2 Panel potentiometer setting 3 AI1 AI2 reference 4 High speed pulse setting 5 Communications reference 6 AI1 AI2 reference 7...

Page 58: ...parameter switching deviation 2 E2 20 to 100 0 80 0 406 E2 22 PID integral properties Units digit integral separation 0 Invalid 1 Valid Tens digit whether stop integration when output reaches limit 0...

Page 59: ...ive status set mode Units digit Virtual VDI1 Tens digit Virtual VDI2 Hundreds digit Virtual VDI3 Thousands digit Virtual VDI4 Tens of thousands Virtual VDI5 11111 424 E3 07 AI1 terminal as a function...

Page 60: ...rs No Code Parameter name Setting range Factory setting Chan ge 439 b0 00 Motor type selection 0 general asynchronous motor 1 asynchronous inverter motor 2 permanent magnet synchronous motor 0 440 b0...

Page 61: ...1mH to 655 35mH inverter power 55kW 0 001mH to 65 535mH inverter power 55kW 452 b0 13 Synchronous Q axis inductance 0 01mH to 655 35mH inverter power 55kW 0 001mH to 65 535mH inverter power 55kW 453 b...

Page 62: ...user parameters 501 restore from backup user parameters 10 Clear keyboard storage area3 11 upload parameter to keyboard storage area 1 12 upload parameter to keyboard storage area 2 21 download the pa...

Page 63: ...Overload 12 Input phase loss 13 Output phase loss 14 Module overheating 15 External fault 16 Communication abnormal 17 Contactor abnormal 18 Current detection abnormal 19 Motor self learning abnormal...

Page 64: ...ing time of the third most recent fault 480 y1 11 Reserve 481 y1 12 Reserve 482 y1 13 Frequency of the second fault 483 y1 14 Current of the second fault 484 y1 15 Bus voltage of the second fault 485...

Page 65: ...ng frequency Hz 0 01Hz Frequency converter theory d0 01 Set frequency Hz 0 01Hz Actual set frequency d0 02 Bus voltage V 0 1V Detected value for DC bus voltage d0 03 Output voltage V 1V Actual output...

Page 66: ...d0 18 High speed pulse input pulse frequency Hz 0 01kHz High speed pulse input frequency display unit 0 01Khz d0 19 Feedback speed unit 0 1Hz 0 1Hz Actual output frequency of converter d0 20 Remaining...

Page 67: ...ection 0 001V d0 39 AI3 voltage before correction 0 001V d0 40 Reserve d0 41 motor temperature inspection function 0 C Motor temperature sensor signal need connect to control board S1 S2 GND terminal...

Page 68: ...dified power down without memory Initial value for the set frequency is F0 01 preset frequency value The set frequency value of the inverter can be changed by using the key and key on the keyboard or...

Page 69: ...down with memory 1 Analog AI1 setting 2 Analog AI2 setting 3 Panel potentiometer setting 4 High speed pulse setting 5 Multi speed operation setting 6 Simple PLC program setting 7 PID control setting 8...

Page 70: ...rce selection 0 Frequency source master setting Frequency source master setting is used as command frequency 1 Arithmetic result of master and auxiliary is used as command frequency for the arithmetic...

Page 71: ...is reserved when the inverter stops and the frequency correction by the key on the keyboard or terminals UP DOWN remains valid F0 10 Frequency command UP DOWN reference when running Running frequency...

Page 72: ...the inverter decelerates from F0 16 to zero frequency ST500 provides four groups of ac deceleration time user can select by using the digital input terminal DI as follows The first group F0 13 F0 14 T...

Page 73: ...9 Maximum output frequency 50 00Hz 3200 0Hz 50 00Hz If analog input pulse input DI5 or multi stage command in ST500 is selected as frequency source the respective 100 0 is calibrated relative to the p...

Page 74: ...load 2 Suitable for variable torque load fans pumps load 5 2 3 Input terminal F1 00 F1 46 ST500 series inverters come standard with eight multifunctional digital input terminals where DI5 can be used...

Page 75: ...f 16 stage speed or 16 kinds of other command can be achieved through the 16 states of the four terminals For details see Table 1 13 Multi speed terminal 2 14 Multi speed terminal 3 15 Multi speed ter...

Page 76: ...es to the direction set by E2 03 36 External parking terminal 1 Under keyboard control mode the terminal can be used to stop the inverter same as STOP key on the keyboard 37 Control command switch ter...

Page 77: ...combined into 16 states each state corresponds to the 16 instruction set value As shown in Table 1 below K4 K3 K2 K1 Command setting Parameters OFF OFF OFF OFF 0 stage speed setting 0X E1 00 OFF OFF...

Page 78: ...used as running enabled while DIy terminal is used to determine running direction The terminal function is set as follows Terminals Set value Description DIx 1 Forward run FWD DIy 2 Reverse run REV O...

Page 79: ...001Hz s 65 535Hz s 1 000Hz s Used to set terminal UP DOWN adjustment frequency the rate of frequency change i e frequency change amount per second When F0 02 frequency decimal point is 2 the value ran...

Page 80: ...and use of curve 2 please refer to the description of curve 1 F1 20 Minimum input for AI Curve 3 0 00V F1 22 0 00V F1 21 F1 20 Corresponding to the set 100 0 100 0 0 0 F1 22 AI Curve 3 Maximum input...

Page 81: ...orresponding setting Pulse frequency can be inputted into the inverter only through DI5 channel The application on this group of functions is similar to curve 1 please refer to the description of curv...

Page 82: ...Keyboard encoder X1 0 100 00 0 00 Keyboard encoder set value start point F1 42 Keyboard encoder X2 0 100 00 100 00 Keyboard encoder set value end point F1 43 Keyboard encoder setting value 0 100 00 D...

Page 83: ...e F7 23 F7 24 s instructions 4 Frequency arrival Please refer to the description of function code F7 25 5 Zero speed running no output when shutdown Inverter operation and the output frequency is 0 ou...

Page 84: ...refer to the function code F7 28 F7 29 s instructions 27 Frequency 2 reaches output Please refer to the function code F7 30 F7 31 s instructions 28 Current 1 reaches output Please refer to the functi...

Page 85: ...log AI3 0V 10V 10 Length value 0 Max setting length 11 The count value 0 Max count value 12 Communication set 0 0 100 0 13 Motor speed 0 Max output frequency correspondent speed 14 Output current 0 0A...

Page 86: ...ormula F2 17 0 8 Example 2 0 10V output will be changed to 0 5V The minimum input voltage value from the formula y1 10 F2 16 100 0 10 F2 16 calculated according to the formula F2 16 0 0 The maximum in...

Page 87: ...hold time for start frequency is 2 0s at this time the inverter will be in the standby state with the output frequency of 0 00Hz Example 2 F0 03 0 the frequency source is set to digital reference F0 0...

Page 88: ...ion and deceleration B 2 Select the frequency change mode in the process of start stop 0 Linear acceleration and deceleration The output frequency increases or decreases linearly ST500 provides four k...

Page 89: ...ithin the time between t1 and t2 the slope of the output frequency variation is fixed i e the linear acceleration and deceleration is achieved in this interval 5 2 6 V F control parameters F4 00 F4 14...

Page 90: ...ced It is recommended to increase this parameter when the motor works with heavy load but without enough torque The torque boost can be reduced when the load is lighter When the torque boost is set to...

Page 91: ...bus voltage to avoid overvoltage fault The greater overexcitation gain the stronger the inhibitory effect For the occasions that the inverter s deceleration too easily causes overvoltage alarm the ove...

Page 92: ...arameters for F5 00 and F5 01 Operating frequency is greater than the switching frequency 2 F5 05 speed in PI control parameters for F5 03 and F5 04 The speed ring PI parameters of switching frequency...

Page 93: ...at the inverter s deceleration too easily causes overvoltage alarm the overexcitation gain needs to be improved But if overexcitation gain is too large it easily leads to the increase of output curren...

Page 94: ...1 1010 0100 1111 After check the comparison of the binary number and the hexadecimal number the data is 0x7A4F Binary Hexadecimal 0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101...

Page 95: ...erating frequency reaches 40 00Hz the load speed is 40 00 3 000 1200 0 decimal places display If the inverter is shutdown the load speed displays the speed relative to the set frequency that is the se...

Page 96: ...odify of the keyboard setting frequency through F0 01 Under the parameter selection menu The add function keys adjust the parameter selection Under the parameter modify menu the add function keys adju...

Page 97: ...tting will switch orderly 5 2 9 Auxiliary function F7 00 F7 54 Code Parameter name Setting range Factory setting Change Limit F7 00 Jog running frequency 0 00Hz F0 19 maximum frequency 2 00Hz F7 01 Jo...

Page 98: ...eration time 2 0 0s to 6500 0s F7 10 Acceleration time 3 0 0s to 6500 0s F7 11 Deceleration time 3 0 0s to 6500 0s F7 12 Acceleration time 4 0 0s to 6500 0s F7 13 Deceleration time 4 0 0s to 6500 0s S...

Page 99: ...ertain production equipments the reverse rotation may result in damage to the equipment the function can disable the reverse rotation The factory default allows reverse rotation F7 18 Set frequency lo...

Page 100: ...rter will not respond to the running command you must firstly cancel the running command in order to eliminate running protection status The parameter is set 1 you can prevent the danger caused by tha...

Page 101: ...28 Random arrivals frequency detection value 1 0 00Hz to F0 19 maximum frequency 50 00Hz F7 29 Random arrivals frequency detection width 1 0 00 to 100 0 maximum frequency 0 0 F7 30 Random arrivals fr...

Page 102: ...rrun detection delay time F7 35 Output current overrun detection signal ON Time t Figure 5 26 Schematic diagram of output current overrun detection signal When the inverter s output current is more th...

Page 103: ...0 0Min 0 0Min The group of parameters are used to complete the inverter timing run function If F7 42 timing function is active the inverter starts as the timer starts when the set timing run time is r...

Page 104: ...therwise which cause the slower system dynamic response For the big inertia load the overcurrent stall gain should be large otherwise the poor inhibitory effect may cause overcurrent fault When the ov...

Page 105: ...Prohibit 0 Allow 1 Tens digit Contactor actuation protection Prohibit 0 Allow 1 The input phase loss protection function is only for ST500 G type inverter with 18 5kW or above not for the F type inver...

Page 106: ...inue to run 2 Tens digit input phase loss Err 12 same as units digit Hundred digit output phase loss Err 13 same as units digit Thousand digit external fault Err 15 same as units digit Ten thousands d...

Page 107: ...tion and the troubleshooting mode for the fault is set to continue to run the inverter displays Arr and runs at the operating frequency set by F8 24 When abnormal spare frequency is selected the value...

Page 108: ...gnal need to connect to the panel S1 S2 GND terminal F8 34 motor overheat protection value 0 200 110 F8 35 Motor overheating forecasting warning threshold 0 200 90 When the motor temperature is more t...

Page 109: ...rminal has two related functions on torque control torque control banned function 29 and speed control torque control switching function 46 The two terminals must use in conjunction with FA 00 so as t...

Page 110: ...50 00 Hz Used to set the maximum operating frequency of inverter forward or reverse running under the torque control mode Under the torque control mode if the load torque is less than the motor outpu...

Page 111: ...rly change with the change of output frequency in order to ensure the unchanged of their ratio carrier to noise ratio generally it is used when the output frequency is higher is conducive to ensure th...

Page 112: ...unction is suitable for the textile chemical and other industries as well as occasions that needs traverse and winding function Wobbulate function means that the inverter output frequency swings up an...

Page 113: ...input terminal the pulse number sampled by terminal divides the pulse per meter E0 07 so then the Actual length E0 06 can be computed out When the Actual length is greater than the set length E0 05 t...

Page 114: ...e command can be used as frequency source can also act as the set source of process PID The dimension of multi stage command is the relative values and its range is from 100 0 to 100 0 when it acts as...

Page 115: ...and then it will continue to run from the position of the recorded stage in next run If Stop Without Memory is selected the PLC process will restart from the starting position for each start E1 18 0...

Page 116: ...ac deceleration time pair selection 0 to 3 corresponding to the function codes 0 F0 13 F0 14 2 F7 10 F7 11 1 F7 08 F7 09 3 F7 12 F7 13 E1 50 Simple PLC run time unit S seconds 0 0 H hours 1 E1 51 Mult...

Page 117: ...ference 3 High speed pulse setting 4 Communications reference 5 AI1 AI2 reference 6 MAX AI1 AI2 reference 7 MIN AI1 AI2 reference 8 Analog AI3 reference 9 This parameter is used to select the process...

Page 118: ...is lost or not When the PID feedback is less than the PID feedback loss detection value E2 11 and the duration is longer than the PID feedback loss detection time E2 12 the inverter will alarm fault...

Page 119: ...tching deviation 2 PID parameter is the linear interpolation of the two groups of PID parameters as shown in the figure PID parameter 1 E2 13 E2 14 E2 15 PID deviation PID parameter E2 20 E2 21 PID pa...

Page 120: ...y every time decrease frequency of 0 5 Hz if in the process of reducing frequency feedback value is less than the given value inverter speed up directly to the set value E2 30 PID stop frequency 0Hz t...

Page 121: ...xample of how to use VDI Example 1 Implement following function Inverter fault alarm and shuts down when AI1 input exceeds upper or lower frequency Realize by following settings Set VDI state decided...

Page 122: ...DIx 0 0 See F2 group physical DO output option 1 to 40 E3 15 VDO5 output function With the physical internal sub DIx 0 0 See F2 group physical DO output option 1 to 40 E3 16 VDO output effective stat...

Page 123: ...ynchronous motor rotor resistance 0 001 to 65 535 inverter power 55kW 0 0001 to 6 5535 inverter power 55kW b0 08 Asynchronous motor leakage inductance 0 01mH to 655 35mH inverter power 55kW 0 001mH to...

Page 124: ...type and encoder pulses b0 29 b0 28 For asynchronous motor parameters comprehensive auto tuning the inverter can obtain b0 06 to b0 10 five motor parameters as well as the AB phase sequence b0 31 of e...

Page 125: ...be performed for functioning correctly b0 31 ABZ incremental encoder AB phase sequence Forward 0 0 Reverse 1 The function code is only valid to ABZ incremental encoder that is valid only when b0 28 0...

Page 126: ...ckup current user parameters backup the parameters set by the current user Backup all function parameters It is easy to restore the default settings when user incorrectly adjust parameters 501 Restore...

Page 127: ...y1 02 Type of the third most recent fault 0 to 51 Record the type of the last three faults of inverter 0 for no fault Please refer to the related instructions for the possible causes and solutions for...

Page 128: ...ult y1 10 Running time of the third fault Current running time at the last fault y1 11 to y1 12 Reserve y1 13 Frequency of the second fault Frequency of the second last fault y1 14 Current of the seco...

Page 129: ...al is ON the corresponding binary bits is 1 OFF is 0 all DI status is converted to the decimal number for display y1 27 Output terminal status of the first fault Output terminal status of the oldest f...

Page 130: ...n time is too short 2 manual torque boost or V F curve is not suitable 3 the voltage is low 4 the short circuit or earthing of inverter output happens 5 the control mode is vector and without identifi...

Page 131: ...ed overvoltage 1 there is external force to drag the motor to run when running 2 the input voltage is high 1 cancel the external force or install braking resistor 2 set the voltage to the normal range...

Page 132: ...rminal DI Reset run 16 Err 16 Communicati on fault 1 the communication cable is not normal 2 the settings for communication expansion card F9 07 are incorrect 3 the settings for communication paramete...

Page 133: ...parameter F8 31 F8 32 accord with the Actual operating conditions 31 Err 31 PID feedback loss when running fault PID feedback is less than the set value of E2 11 Check PID feedback signal or set E2 1...

Page 134: ...electromagnetic interference Our existing products adopt the latest international standards IEC EN61800 3 2004 Adjustable speed electrical Power drive systems Part 3 EMC requirements and specific tes...

Page 135: ...the surrounding electric equipment suffer from the affect of electromagnetic or electrostatic induction Further the surrounding equipment produces error action For different interference please refer...

Page 136: ...output reactor It is recommended that the thermal relay shall not be installed in the front of the motor when using the inverter and that electronic over current protection function of the inverter s...

Page 137: ...Nameplate Cooling fan operation panel Upper cove plate Upper cover plate retaining screw Cable inlet Air duct inlet Figure 7 1 Product outside drawing 15kW G3 installation dimension 7 1 2 ST500 series...

Page 138: ...ST500 0R4G2 0 4 ST500 0R7G1 0 75 ST500 0R7G2 0 75 ST500 0R7G3 0 75 ST500 0R7G4 0 75 ST500 1R5G2 1 5 ST500 1R5G3 1 5 ST500 1R5G4 1 5 ST500 2R2G3 2 2 ST500 2R2G4 2 2 ST500 1R5G1 1 5 163 185 90 166 174...

Page 139: ...Chapter 7 Dimension 133 Chapter 7 A B d H1 H W D D1 Figure 7 4 15 200KW G3 dimension A 2 A D D1 H W B d H1 Figure 7 5 250kW 400k G3Wdimension...

Page 140: ...0 045G3N 45 ST500 030G4 037F4 30 37 ST500 037G4 045F4 37 45 ST500 045G4N 45 ST500 022G2 22 500 520 300 275 283 220 500 10 42 ST500 030G2 30 ST500 037G2 37 ST500 045G3 055F3 45 55 ST500 055G3 55 ST500...

Page 141: ...220F4 200 220 ST500 220G4 220 ST500 132G6 160F6 132 160 ST500 160G6 187F6 160 187 ST500 250F3 250 940 980 560 410 418 415 945 13 153 ST500 250G3 280F3 250 280 ST500 315F3 315 ST500 250F4 250 ST500 25...

Page 142: ...on 136 Chapter 7 7 1 3 ST500 series Base with DC reactor H1 D B A d H W D1 Figure 7 6 132kW G3 Base with DC reactor Outline dimension H H1 W D1 D A B d Figure 7 7 160kW 220kW G3 Base with DC reactor O...

Page 143: ...or Outline dimension W D H1 D1 A B d Figure 7 9 450kW 630kW G3 DC reactor dimension Iron shell standing installation series Power rating Output power kW Dimension mm Installation mm Weight kg H H1 W D...

Page 144: ...50 ST500 250G4R 280F4R 250 280 ST500 280G4R 280 ST500 315F3R 315 1419 1460 705 410 418 620 240 13 249 4 ST500 315G3R 355F3R 315 355 ST500 355G3R 400F3R 355 400 ST500 400G3R 400 ST500 315F4R 315 ST500...

Page 145: ...325 370 435 11 20 12 ST500 187G3R 200F3R ST500 200G3R 220F3R ST500 220G3R ST500 160G4R 187F4R ST500 187G4R 200F4R ST500 200G4R 220F4R ST500 220G4R ST500 250F3R 560 1460 410 947 164 330 208 208 530 13...

Page 146: ...0 Keyboard dimension 65 100 18 9 37 52 65 6 5 2 M3 20 5 17 17 Figure 7 11 ST500 Keyboard dimension mm ST500 Keyboard frame dimension 90 135 52 19 5 87 65 5 4 2 90 81 82 127 126 22 Figure 7 12 ST500 Ke...

Page 147: ...26 5 84 129 4 R9 T 1 0 1 5mm T 1 0 1 5mm Installation panel Installation panel Outside installation panel open inlet dimension Inside installation panel open inlet dimension Figure 7 13 ST500 keyboard...

Page 148: ...nce Whether appearance is abnormal or not Visually check No abnormal Wires and conduct ing bar Whether they are loose or not Visually check No abnormal Termi nals If screws or bolts are loose or not T...

Page 149: ...rated power 30minutes Last 100 rated power 30minutes More than 3 years Use adjustable power to charge the frequency inverter 25 rated power 2hours 50 rated power 2 hours 75 rated power 2hours Last 10...

Page 150: ...r the current at the input terminal Generally the deviation is not more than 10 that is normal If the deviation exceeds 30 please inform the original manufacturer to replace rectifier bridge or check...

Page 151: ...Molded case circuit breaker MCCB or earth leakage circuit breaker ELCB When the power is on the inverter will receive a great impact on current the proper selection of breaker is very important Input...

Page 152: ...models built in braking resistor selection as below Frequency inverter voltage Capability kW Resistance of braking resistor Capability of braking resistor kW 220V 5 5 kW 30 500W 7 5 kW 20 780W 11 kW 1...

Page 153: ...Jacket Jacket Insulation Insulation Note If conductivity of the cable shield can not meet the requirements you must use a separate PE conductor To play a protective role of conductor when the shield...

Page 154: ...alfunction Wireless interference The high frequency electromagnet wave emitted by the inverter and cables will interfere with the nearby wireless device and make it noise when receiving signal Install...

Page 155: ...2 3 Users beyond the standard specifications require the use of the inverter caused by product failure 2 4 Users to buy and then fell loss or damage caused by improper handling 2 5 Because the user us...

Page 156: ...is 0 to 247 and 0 refers to broadcast communication address The address of slave for network must be exclusive Figure I 3 is the single inverter and PC set up MODBUS field wiring diagram Because compu...

Page 157: ...is a asynchronous serial master slave communication protocol in the network only one equipment master can build a protocol known as Inquiry Command Other equipment slave only can response the Inquiry...

Page 158: ...t Frame header START Time interval of 3 5characters Slave address ADR Communication address 1 to 247 Command code CMD 03 read slave parameters 06 write slave parameters Data content DATA N 1 Data cont...

Page 159: ...device recalculates the value of the received CRC and compares the calculated value to the Actual value of the received CRC field if the two values are not equal then there is an error in the transmi...

Page 160: ...F writing to these addresses command 06H will be stored in EEPROM For example address F3 12 indicates F30C Note L0 group parameters neither read nor change d group parameters only read not change para...

Page 161: ...oltage 1013 High speed pulse input frequency unit 0 01kHz 1003 Output voltage 1014 Feedback speed unit 0 1Hz 1004 Output current 1015 Remaining run time 1005 Output power 1016 AI1 voltage before corre...

Page 162: ...control BIT2 RELAY1 output control BIT3 Manufacturer reserves the undefined BIT4 SPB switching quantity output control Analog output DA1 control write only Command address Command content 2002 0 to 7...

Page 163: ...out 0029 Switch motor when running fault 002A Too large speed deviation 002B Motor overspeed 002D Motor overtemperature 005A Encoder lines setting error 005B Missed encoder 005C Initial position error...

Page 164: ...than the system processing time delayed response to system processing time shall prevail such as response delay is longer than the system processing time system processed data to the delay of waiting...

Page 165: ...ard with 1 1 frequency dividing output 5V 12V 24V voltage is optional please provide voltage and pulse input mode information when ordering Terminal wiring II 2 Description of mechanical installation...

Page 166: ...ppable NO Wire gauge 22AWG 0 3247mm Resolution 12 bit Excitation frequency 10kHz VRMS 7V VP P 3 15 27 ST500_PG4 terminal description No Label no Description No Label no Description 1 EXC1 Rotary trans...

Page 167: ...l document III 2 Mechanical installation and terminal functions III 2 1 Mechanical installation modes Figure III 1 CAN bus communication card s installation on SCB III 2 2 Terminal function Class Term...

Page 168: ...h settings 0 00 0000 7 00 0111 20 01 0100 Table V 1 Switch Functions IV 2 2 Terminal Function 1 External communication terminal J4 6PIN Terminal NO Name Function Terminal NO Name Function 1 GND 5V pow...

Page 169: ...ful You can check the baud rate setting Yellow DP card and Profibusmain connection indicator light DP Profibus master card and connect normal state of the indicator is lit flashing indicates the conne...

Page 170: ...arameter name Setting range F0 03 Frequency source master setting PID control setting 8 F0 11 Command source selection Terminal block control LED on 1 E2 00 PID setting source E2 01setting 0 E2 01 PID...

Page 171: ...the function code E2 27 In this case PID operation must continue when dormant E2 27 1 E2 01 The method of calculating the signal value given by the keyboard E2 01 Set the pressure of the full scale o...

Page 172: ...terminals V 3 3 parameter setting When the system requires the drive DA1 0 5V signal output you need to set the parameters as follows No Code Parameter name Setting range F2 07 DA1output function sel...

Page 173: ...jog command control terminal DI4 corresponds to Jog command V 4 3 Parameter setting No Code Parameter name Setting range F0 11 Command source selection Terminal block control LED on 1 F1 02 DI3 termin...

Page 174: ...ward run FWD 1 F1 01 DI2 terminal function selection Multi speed terminal 1 12 F1 02 DI3 terminal function selection Multi speed terminal 2 13 F1 03 DI4 terminal function selection Multi speed termina...

Page 175: ...eter setting No Code Parameter name Setting range F0 03 Frequency source master setting Panel potentiometer setting 4 F1 42 Keyboard potentiometer X2 0 100 00 1 00 Note F1 42 is used to adjust the rat...

Page 176: ...terminal UP 6 F1 04 DI5 terminal function selection terminal DOWN 7 F1 11 Terminal UP DOWN change rate Used to set terminal UP DOWN adjustment frequency the rate of frequency change 1 00Hz s F0 10 UP...

Page 177: ...REV STOP External simulation speed regulation external 0 20mA current signal given 0 20mAanalogsignal ST500 V 10 2 Connection Connect the end of the external reference signal to the AI2 terminal the...

Page 178: ...source master setting PID control setting 8 F0 11 Command source selection Terminal block control LED on 1 F0 13 Acceleration time 1 0 0s 6500s 50 0s F0 14 Deceleration time 1 0 0s 6500s 50 0s F0 18 C...

Page 179: ...eter name Setting range F0 03 Frequency source master setting Panel potentiometer setting 4 F0 04 Frequency source auxiliary setting AI1 analog quantity setting 2 F0 11 Command source selection Termin...

Page 180: ...www sourcetronic com SOURCETRONIC GMBH Fahrenheitstrasse 1 28359 Bremen Germany T 49 421 2 77 99 99 F 49 421 2 77 99 98 info sourcetronic com www sourcetronic com skype sourcetronic...

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